HORNER HE-EXL1E0 User manual

Page 1
EXL6 Datasheet - Model 0
No Built-In I/O
MAN1168-21-EN_EXL6_Mod0
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Part Numbers
Global Part Number HE-EXL1E0
European Part Number HEXT371C100
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User Manual and Add-Ons
FindthedocumentsviatheDocumentationSearch.

Part # Description
MAN1032 EXL6&XL6PrimeUserManual
MAN1142 RechargeableBatteryManual
HE-BAT019 Rechargeable3.6VLithiumBattery
HE-XCK ProgrammingCables
HE-XDAC 2channelAnalogOutputI/Ooptionkit,
selectable0-10V,+/-10V,4-20mA.
HE-XDAC107 4channelAnalogOutputI/Ooptionkit,
selectable0-10V,+/-10V,4-20mA.
HE-XKIT BlankI/OBoard
HE200MJ2TRM Adapter,RJ45(8P8C)maleto8-pos-
itionterminalstrip.
HE-FBD001 Ferritecoreforfilteringoutelectrical
noise.

Battery Maintenance
TheEXL6hasanadvancedbatterysystemthatusesa
rechargeablelithiumbattery.Thebatterypowersthereal
timeclockwhenpowerisremoved,anditisneededfor
registerdataretention.ManualMAN1032viatheDocu-
mentationSearchformoredetailsonbatteryreplacement.
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Table of Contents
UserManualandAdd-Ons 1
BatteryMaintenance 1
TECHNICAL SPECIFICATIONS 2
GeneralSpecifications 2
ControlandLogic 2
UserInterface 2
Connectivity 2
CONTROLLER OVERVIEW 3
OverviewofOCS 3
PowerWiring 3
COMMUNICATIONS 4
SerialCommunication 4
Ethernet 4
DipSwitches 4
CANCommunications 4
DIMENSIONS & INSTALLATION 5
Dimensions&PanelCutout 5
InstallationInformation 5
InstallationProcedure 5
SAFETY & MAINTENANCE 6
Warnings 6
FCCCompliance 6
TechnicalSupport 6
Precautions 6
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Page 2
TECHNICAL SPECIFICATIONS
General Specifications
RequiredPower
(SteadyState)
420mA@12VDC
230mA@24VDC
RequiredPower
(Inrush)
25Afor<1ms@24VDC,DC
switched
PrimaryPowerRange 10-30VDC
Max.Current 1100mA,Class2
RelativeHumidity 5to95%non-condensing
TypicalPowerBack-
light100% 6.816W@24VDC
PowerBacklight50% 6.169W@24VDC
PowerBacklightOFF 5.472W@24VDC

ClockAccuracy
+/-20ppmmaximumat25°C
(+/-1min/month)
RealTimeClock BatteryBacked,Rechargeable
Lithium
OperatingAirTemp -10°Cto+60°C
StorageTemp -20°Cto+60°C
Weight 1.59lbs(721.2g)
Altitude Upto2000m
RatedPollution
Degree
EvaluatedforPollutionDegree2
Rating
Certifications(UL/CE) NorthAmericaorEurope
EnclosureType 1,3R,4,4X,12,12K&13
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Control and Logic
ControlLang.Support
Register-BasedAdvanced
LadderLogic;
Variable-BasedAdvanced
Ladder;
IEC61131-3Languages
LogicProgramSize 2MB,maximum
ScanRate .04ms/kB
DigitalInputs 2048
DigitalOutputs 2048
AnalogInputs 512
AnalogOutputs 512
Gen.Purpose
Registers
50,000(words)Retentive
16,384(bits)Retentive
16,384(bits)Non-retentive
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User Interface
DisplayType 5.77”VGATFT(450nittypical)
Resolution 640x480
Color 16-bit(65,536)
ScreenMemory 17MB
UserProgram
Screens
1023maxpages;
1023objectsperpage
Backlight LED-50,000hourlife
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Connectivity
SerialPorts
1RS-232&1RS-485onfirst
ModularJack(MJ1/2);
1RS-232or1RS-485onsecond
ModularJack
USBmini-B USB2.0(480MHz)
Programming&DataAccess
USBA(500mAmax) USB2.0(480MHz)forUSBflash
drives(2TB)
CANPort
Isolated1kV
RemoteI/O,Peer-to-peer
Comms,Cscape
CANProtocols CsCAN,CANopen,DeviceNet,
J1939
Ethernet 10/100Mb(Auto-MDX)
EthernetProtocols TCP/IP,ModbusTCP,FTP,
SMTP,EGD,ICMP,ASCII
RemoteI/O SmartRail,SmartStix,
SmartBlock,SmartMod
RemovableMemory
microSD,SDHC,SDXCIN
FAT32format,supportfor32GB
max.ApplicationUpdates,
Datalogging
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CONTROLLER OVERVIEW
Overview of OCS
1. Touchscreen
2. FunctionKeys
3. USB2.0“A”:FlashDrive
4. LANPort
5. PWR:10-30VDCIn
6. CANPort
7. MJ3:RS-232/485
8. DipSwitches
9. MJ1/MJ2:RJ45SerialPort
10. microSD:DataStorage
11. USBmini“B”:Programming
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NOTE:SeePrecaution#12aboutUSBandgrounding.
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Power Wiring
NOTE:ThePrimaryPowerRangeis10VDCto30VDC.
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Primary Power Port Pins
PIN Signal Description
1Ground FrameGround
2DC- InputPowerSupplyGround
3DC+ InputPowerSupplyVoltage
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DC Input / Frame

lSolid/StrandedWire:12-24awg(2.5-0.2mm)
lStriplength:0.28”(7mm)
lTorque,TerminalHold-DownScrews:4.5–7in-lbs
(0.50–0.78N-m)
lDC-isinternallyconnectedtoI/OV-,butisisolated
fromCANV-.AClass2powersupplymustbeused.
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
Power Up

1. OPTION:Attachferritecorewithaminimumoftwo
turnsoftheDC+andDC-signalsfromtheDCsupply
thatispoweringthecontrollers.

2. Connecttoearthground.
3. Applyrecommendedpower.

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COMMUNICATIONS
Serial Communication
MJ1/2 Serial Ports
MJ1/2IndependentSerialPorts
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MJ1:RS-232w/FullHandshaking
MJ2:RS-485Half-Duplex
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MJ1 PINS MJ2 PINS
PIN SIGNAL DIRECTION SIGNAL DIRECTION
8TXD OUT -- --
7RXD IN -- --
60V GROUND 0V GROUND
5+5V@
60mA OUT +5V@ 60mA OUT
4RTS OUT -- --
3CTS IN -- --
2-- -- RX-/TX- IN/OUT
1-- -- RX+/
TX+ IN/OUT
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MJ3 Serial Port
2MultiplexedSerialPortsonOneModularJack(8posn)
MJ3 PINS
PIN SIGNAL DIRECTION
8 TXDRS232 OUT
7 RXDRS232 IN
6 0V GROUND
5 +5V@60mA OUT
4 TX-RS485 OUT
3 TX+RS485 OUT
2 RX-RS485 IN
1 RX+RS485- IN
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NOTE:Attachoptionalferritecorewithaminimumoftwo
turnsofserialcable.

Ethernet
Green LED indicates link-whenillu-
minated,datacommunicationisavailable.
Yellow LED indicates activity-when
flashing,dataisintransmission.
Dip Switches
DIP Switches
PIN NAME FUNCTION DEFAULT
1MJ3RS-485
Termination
ON=
Terminated OFF
2MJ3Duplex ON=Half
OFF=Full
OFF
3OFF
4MJ2RS485Ter-
mination
ON=
Terminated OFF

TheDIPswitchesareusedtoprovideabuilt-intermination
toboththeMJ1,MJ2&MJ3portsifneeded.Theter-
minationfortheseportsshouldonlybeusedifthisdeviceis
locatedateitherendofthemultidrop/daisy-chainedRS-
485network.
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CAN Communications
CAN Pin Assignments
PIN SIGNAL DESCRIPTION
1V- CANGround–Black
2CN_L CANDataLow–Blue
3SHLD ShieldGround–None
4CN_H CANDataHigh–White
5V+(NC) NoConnect–Red

Solid/Stranded Wire:12-24awg(2.5-0.2mm).
Strip Length:0.28”(7mm).
Lockingspring-clamp,two-terminatorsperconductor.
Torque, Terminal Hold-Down Screws:4.5–7in-lbs
(0.50–0.78N-m).

V+pinisnotinternallyconnected,theSHLDpiniscon-
nectedtoEarthgroundviaa1MΩresistorand10nFcapa-
citor.

Page 5
DIMENSIONS & INSTALLATION
Dimensions & Panel Cutout
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*+/-0.1mmcutouttolerance
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Installation Information

lTheEXL6/XL6Primeutilizesaclipinstallation
methodtoensurearobustandwatertightsealtothe
enclosure.Pleasefollowthestepsbelowforthe
properinstallationandoperationoftheunit.
lThisequipmentissuitableforClassI,Division2,
GroupsA,B,CandDornon-hazardouslocations
only.
lDigitaloutputsshallbesuppliedfromthesame
sourceastheoperatorcontrolstation.
lJumpersonconnectorJP1shallnotberemovedor
replacedwhilethecircuitisliveunlesstheareais
knowntobefreeofignitableconcentrationsofflam-
mablegasesorvapors.
lWARNING-TheUSBportsareforoperationalmain-
tenanceonly.Donotleavepermanentlyconnected
unlessareaisknowntobenon-hazardous.

Installation Procedure
1. Carefullylocateanappropriateplacetomountthe
OCS.Besuretoleaveenoughroomatthetopofthe
unitforinsertionandremovalofthemicroSD™card.
2. Carefullycutthehostpanelperthediagram,cre-
atinga31.9mmx175.0mm,witha+1mm/-0mm
openingintowhichtheOCSmaybeinstalled.Ifthe
openingistoolarge,watermayleakintotheenclos-
ure,potentiallydamagingtheunit.Iftheopeningis
toosmall,theOCSmaynotfitthroughthehole
withoutdamage.
3. Removeanyburrsandorsharpedgesandensure
thepanelisnotwarpedinthecuttingprocess.
4. RemoveallRemovableTerminalsfromtheOCS.
InserttheOCSthroughthepanelcutout(fromthe
front).Thegasketmustbebetweenthehostpanel
andtheEXL6.
5. Installandtightenthefourmountingclips(provided
inthebox)untilthegasketformsatightseal.NOTE:
Maxtorqueis0.8to1.13Nm,or7to10in-lbs.
6. ReinstalltheI/ORemovableTerminalBlocks.Con-
nectcommunicationscablestotheserialport,USB
ports,EthernetportandCANportasrequired.
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Page 6
SAFETY & MAINTENANCE
Warnings
1. Toavoidtheriskofelectricshockorburns,alwayscon-
nectthesafety(orearth)groundbeforemakinganyother
connections.
2. Toreducetheriskoffire,electricalshock,orphysical
injury,itisstronglyrecommendedtofusethevoltage
measurementinputs.Besuretolocatefusesascloseto
thesourceaspossible.
3. Replacefusewiththesametypeandratingtoprovidepro-
tectionagainstriskoffireandshockhazards.
4. Intheeventofrepeatedfailure,doNOTreplacethefuse
againasrepeatedfailureindicatesadefectivecondition
thatwillNOTclearbyreplacingthefuse.
5. Onlyqualifiedelectricalpersonnelfamiliarwiththecon-
structionandoperationofthisequipmentandthehazards
involvedshouldinstall,adjust,operate,orservicethis
equipment.
6. Readandunderstandthismanualandotherapplicable
manualsintheirentiretybeforeproceeding.Failureto
observethisprecautioncouldresultinseverebodilyinjury
orlossoflife.
7. WARNING-Batterymayexplodeifmistreated.Donot
recharge,disassemble,ordisposeofinfire.
8. WARNING - EXPLOSION HAZARD-Batteriesmustonly
bechangedinanareaknowntobenon-hazardous.
9. WARNING-Donotdisconnectwhilecircuitisliveunless
areisknowtobenon-hazardous.

FCC Compliance
ThisdevicecomplieswithPart15oftheFCCRules.Operationis
subjecttothefollowing
twoconditions:
1. Thisdevicemaynotcauseharmfulinterference.
2. Thisdevicemustacceptanyinterferencereceived,includ-
inginterferencethatmaycauseundesiredoperation.


Technical Support
North America
1(317)916-4274
(877)665-5666
www.hornerautomation.com
[email protected]

Europe
+353(21)4321-266
www.hornerautomation.eu
[email protected]


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Precautions
Allapplicablecodesandstandardsneedtobefollowedinthe
installationofthisproduct.Adheretothefollowingsafetypre-
cautionswheneveranytypeofconnectionismadetothemodule:
1. Connectthesafety(earth)groundonthepowerconnector
firstbeforemakingany
2. otherconnections.
3. Whenconnectingtotheelectriccircuitsorpulse-initiating
equipment,opentheir
4. relatedbreakers.
5. DoNOTmakeconnectiontolivepowerlines.
6. Makeconnectionstothemodulefirst;thenconnecttothe
circuittobemonitored.
7. Routepowerwiresinasafemannerinaccordancewith
goodpracticeandlocalcodes.
8. Wearproperpersonalprotectiveequipmentincluding
safetyglassesandinsulatedgloveswhenmakingcon-
nectionstopowercircuits.
9. Ensurehands,shoes,andflooraredrybeforemakingany
connectiontoapowerline.
10. MakesuretheunitisturnedOFFbeforemakingcon-
nectiontoterminals.
11. Makesureallcircuitsarede-energizedbeforemakingcon-
nections.
12. Beforeeachuse,inspectallcablesforbreaksorcracksin
theinsulation.Replace
13. immediatelyifdefective.
14. UsecopperconductorsinFieldWiringonly,60/75˚C.
15. UsecautionwhenconnectingcontrollerstoPCsviaserial
orUSB.PCs,especiallylaptops,mayuse“floatingpower
supplies”thatareungrounded.Thiscouldcauseadam-
agingvoltagepotentialbetweenthelaptopandcontroller.
Ensurethecontrollerandlaptoparegroundedformax-
imumprotection.ConsiderusingaUSBisolatordueto
voltagepotentialdifferencesasapreventativemeasure.
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