HORNER XLW PRIME User manual

4/27/2022 | MAN1339-01-EN
Indianapolis, USA | Cork, Ireland | Calgary, Canada | Bangalore, India | Oakleigh, Australia | Tianjin, China | Esteio, Brazil
Please visit our website for a complete listing and to learn more about certified Horner Automation products.
This document is the property of Horner Automation Group, and is subject to change.
XLW PRIME QUICK REFERENCE GUIDE
page 1 of 4
XLW Prime Overview
General Specifications
Primary Power Port Pins
PIN SIGNAL DESCRIPTION
1 Ground Frame Ground
2DC- Input Power Supply Ground
3 DC+ Input Power Supply Voltage
DC Input / Frame
Solid/Stranded Wire: 12-24 awg (2.5-0.2mm).
Strip length: 0.28” (7mm).
Torque, Terminal Hold-Down Screws: 4.5 – 7 in-lbs (0.50 – 0.78 N-m).
DC- is internally connected to I/O V-, but is isolated from CAN V-.
A Class 2 power supply must be used.
POWER UP
1. OPTION: Attach ferrite core with a minimum of
two turns of the DC+ and DC- signals from the DC
supply that is powering the controllers.
2. Connect to earth ground.
3. Apply recommended power.
Power Wiring
Required Power
(Inrush) 25A for < 1ms @ 24VDC, DC switched
Primary Power Range 10 - 30VDC
Relative Humidity 5 to 95% non-condensing
Clock Accuracy + / - 20 ppm maximum at 25°C
(+/- 1 min/month)
Real Time Clock Battery Backed, Lithium Coin
Operating Air Temp -10°C to +60°C
Storage Temp -20°C to +60°C
Weight 3.9375 lbs (1786g)
Altitude Up to 2000m
Rated Pollution Degree Evaluated for Pollution Degree 2 Rating
Certifications
(UL/CE)
North America
Europe
XLW
Prime
NOTE: See Precaution #12 on page 4 about USB and grounding.
1
Built-in I/O
2 3
4 5 876
109
1. Touchscreen
2. USB 2.0 “A”: Flash Drive
3. LAN Port
4. PWR: 10-30VDC In
5. CAN Port
6. MJ3: RS-232/485
7. Dip Switches
8. MJ1/MJ2: RJ45 Serial Port
9. microSD: Data Storage
10. USB mini “B”: Programming

4/27/2022 | MAN1339-01-EN
Indianapolis, USA | Cork, Ireland | Calgary, Canada | Bangalore, India | Oakleigh, Australia | Tianjin, China | Esteio, Brazil
Please visit our website for a complete listing and to learn more about certified Horner Automation products.
This document is the property of Horner Automation Group, and is subject to change.
page 2 of 4
MODEL 2: 2 DC In, 6 Relay Out, 4 – 12-bit Analog In
I1
I2
I3
I4
I5
I6
I7
I8
H1
0V
A1
A2
A3
A4
OV
12-24VDC
LOOP PWR
0-10VDC
20mA
C6
R6
C5
R5
C4
R4
C3
R3
C2
R2
C1
R1
H4
H3
H2
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
230VAC
or
25VDC
230VAC
or
25VDC
230VAC
or
25VDC
230VAC
or
25VDC
230VAC
or
25VDC
230VAC
or
25VDC
12-24VDC
0V on J1
MODEL 3: 12 DC In, 12 DC Out, 2 – 12-bit Analog In OV
V+
Q13
Q12
Q11
Q10
Q9
Q8
Q7
Q6
Q5
Q4
Q3
Q2
Q1
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
10 - 30VDC
MODEL 4: 24 DC In, 16 DC Out, 2 – 12-bit Analog In
J1 (Orange) Name
I1 (%I1) Digital In 1
I2 (%I2) Digital In 2
I3 (%I3) Digital In 3
I4 (%I4) Digital In 4
I5 (%I5) Digital In 5
I6 (%I6) Digital In 6
I7 (%I7) Digital In 7
I8 (%I8) Digital In 8
H1 HSC1 / Dig In. 9
0V Common
A1 (%AI1) Analog In 1
A2 (%AI2) Analog In 2
A3 (%AI3) Analog In 3
A4 (%AI4) Analog In 4
0V Common
J2 (Black) Name
C6 (%Q6) Relay 6 COM
R6 (%Q6) Relay 6 NO
C5 (%Q5) Relay 5 COM
R5 (%Q5) Relay 5 NO
C4 (%Q4) Relay 4 COM
R4 (%Q4) Relay 4 NO
C3 (%Q3) Relay 3 COM
R3 (%Q3) Relay 3 NO
C2 (%Q2) Relay 2 COM
R2 (%Q2) Relay 2 NO
C1 (%Q1) Relay 1 COM
R1 (%Q1) Relay 1 NO
H4 (%I12) HSC4 / Dig. In 12
H3 (%I11) HSC3 / Dig. In 11
H2 (%I10) HSC2 / Dig. In 10
0-10VDC
LOOP
PWR
20mA
I1
I2
I3
I4
I5
I6
I7
I8
H1
H2
H3
H4
A1
A2
OV
12-24VDC
J1 (Orange) Name
I1 (%I1) Digital In 1
I2 (%I2) Digital In 2
I3 (%I3) Digital In 3
I4 (%I4) Digital In 4
I5 (%I5) Digital In 5
I6 (%I6) Digital In 6
I7 (%I7) Digital In 7
I8 (%I8) Digital In 8
H1 (%I9) HSC1 / Dig. In 9
H2 (%I10) HSC2 / Dig. In 10
H3 (%I11) HSC3 / Dig. In 11
H4 (%I12) HSC4 / Dig. In 12
A1 (%AI1) Analog In 1
A2 (%AI2) Analog In 2
0V Common
J2 (Black) Name
0V Common
V+ V+
NC No Connect
Q12 (%Q12) Digital Out 12
Q11 (%Q11) Digital Out 11
Q10 (%Q10) Digital Out 10
Q9 (%Q9) Digital Out 9
Q8 (%Q8) Digital Out 8
Q7 (%Q7) Digital Out 7
Q6 (%Q6) Digital Out 6
Q5 (%Q5) Digital Out 5
Q4 (%Q4) Digital Out 4
Q3 (%Q3) Digital Out 3
Q2 (%Q2) Dig. Out 2 / PWM 2
Q1 (%Q1) Dig. Out 1 / PWM 1
J1 (Orange) Name
I1 (%I1) Digital In 1
I2 (%I2) Digital In 2
I3 (%I3) Digital In 3
I4 (%I4) Digital In 4
I5 (%I5) Digital In 5
I6 (%I6) Digital In 6
I7 (%I7) Digital In 7
I8 (%I8) Digital In 8
H1 (%I9) HSC1 /
Dig. In 9
H2 (%I10) HSC2 /
Dig. In 10
H3 (%I11) HSC3 /
Dig. In 11
H4 (%I12) HSC4 /
Dig. In 12
A1 (%AI1) Analog In 1
A2 (%AI2) Analog In 2
0V Common
0-10VDC
I1
I2
I3
I4
I5
I6
I7
I8
H1
H2
H3
H4
A1
A2
OV
12-24VDC
LOOP
PWR
20mA
OV
V+
Q13
Q12
Q11
Q10
Q9
Q8
Q7
Q6
Q5
Q4
Q3
Q2
Q1
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
10 - 30VDC
J3 (Orange) Name
I13 (%I13) Digital In 13
I14 (%I14) Digital In 14
I15 (%I15) Digital In 15
I16 (%I16) Digital In 16
I17 (%I17) Digital In 17
I18 (%I18) Digital In 18
I19 (%I19) Digital In 19
I20 (%I20) Digital In 20
I21 (%I21) Digital In 21
I22 (%I22) Digital In 22
I23 (%I23) Digital In 23
I24 (%I24) Digital In 24
0V Common
12-24VDC
I13
I14
I15
I16
I17
I18
I19
I20
I21
I22
I23
I24
0V
J4 (Orange) Name
Q14 (%Q14) Digital Out 14
Q15 (%Q15) Digital Out 15
Q16 (%Q16) Digital Out 16
0V
V+
J2
J4
Q15
Q15
Q16
LOAD
LOAD
LOAD
10 - 30VDC
J2 (Black) Name
0V Common
V+ V+
NC No Connect
Q12 (%Q12) Digital Out 12
Q11 (%Q11) Digital Out 11
Q10 (%Q10) Digital Out 10
Q9 (%Q9) Digital Out 9
Q8 (%Q8) Digital Out 8
Q7 (%Q7) Digital Out 7
Q6 (%Q6) Digital Out 6
Q5 (%Q5) Digital Out 5
Q4 (%Q4) Digital Out 4
Q3 (%Q3) Digital Out 3
Q2 (%Q2) Dig. Out 2 /
PWM 2
Q1 (%Q1) Dig. Out 1 /
PWM 1

4/27/2022 | MAN1339-01-EN
Indianapolis, USA | Cork, Ireland | Calgary, Canada | Bangalore, India | Oakleigh, Australia | Tianjin, China | Esteio, Brazil
Please visit our website for a complete listing and to learn more about certified Horner Automation products.
This document is the property of Horner Automation Group, and is subject to change.
page 3 of 4
MODEL 5: 2 DC In, 12 DC Out, 2–14/16-bit Analog In (mA/V/TC/mV/RTD), 2 – 12-bit Analog Out
MODEL 6: 2 DC In, 12 DC Out, 6 – 14/17-bit Analog In (mA/V/TC/mV/RTD), 4 – 12-bit Analog Out
* Both mA & V outputs are active for each output channel, however,
only the configured output type is calibrated (maximum 4 channels
simultaneously).
J3 (Orange) Name
T1+ TC (1+) or RTD (1+)
or 100 mV (1+)
T1- TC (1-) or RTD (1-)
or 100 mV (1-)
T2+ TC (2+) or RTD (2+)
or 100 mV (2+)
T2- TC (2-) or RTD (2-)
or 100 mV (2-)
AQ1 10V or 20mA OUT (1)
AQ2 10V or 20mA OUT (2)
0V Common
MA1 0-20mA IN (1)
V1 0-10V IN (1)
0V Common
MA2 0-20mA IN (2)
V2 0-10V IN (2)
0V Common
See MAN1323 for Model 5 wiring details.
J1 (Orange) Name
I1 (%I1) Digital In 1
I2 (%I2) Digital In 2
I3 (%I3) Digital In 3
I4 (%I4) Digital In 4
I5 (%I5) Digital In 5
I6 (%I6) Digital In 6
I7 (%I7) Digital In 7
I8 (%I8) Digital In 8
H1 (%I9) HSC1 / Dig. In 9
H2 (%I10) HSC2 / Dig. In 10
H3 (%I11) HSC3 / Dig. In 11
H4 (%I12) HSC4 / Dig. In 12
NC No Connect
NC No Connect
0V Common
I1
I2
I3
I4
I5
I6
I7
I8
HI
H2
H3
H4
NC
NC
0V
12-24VDC
J2 (Black) Name
0V Common
V+ V+
NC No Connect
Q12 (%Q12) Digital Out 12
Q11 (%Q11) Digital Out 11
Q10 (%Q10) Digital Out 10
Q9 (%Q9) Digital Out 9
Q8 (%Q8) Digital Out 8
Q7 (%Q7) Digital Out 7
Q6 (%Q6) Digital Out 6
Q5 (%Q5) Digital Out 5
Q4 (%Q4) Digital Out 4
Q3 (%Q3) Digital Out 3
Q2 (%Q2) Dig. Out 2 / PWM 2
Q1 (%Q1) Dig. Out 1 / PWM 1
OV
V+
NC
Q12
Q11
Q10
Q9
Q8
Q7
Q6
Q5
Q4
Q3
Q2
Q1
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
10 - 30VDC
J1 (Orange/Green) Name
J1A
I1 (%I1) IN1
I2 (%I2) IN2
I3 (%I3) IN3
I4 (%I4) IN4
I5 (%I5) IN5
I6 (%I6) IN6
I7 (%I7) IN7
I8 (%I8) IN8
H1 (%I9) HSC1 / V Dig. In 9
H2 (%I10) HSC2 / V Dig. In 10
H3 (%I11) HSC3 / V Dig. In 11
H4 (%I12) HSC4 / V Dig. In 12
J1B
0V Common
A1A (%AI33) Univ. AI 1 Pin 1
A1B (%AI33) Univ. AI 1 Pin 2
A1C (%AI33) Univ. AI 1 Pin 3
NC No Connect
A2A (%AI34) Univ. AI 2 Pin 1
A2B (%AI34) Univ. AI 2 Pin 2
A2C (%AI34) Univ. AI 2 Pin 3
NC No Connect
12-24VDC
I1
I2
I3
I4
I5
I6
I7
I8
H1
H2
H3
H4
0V
A1A
A1B
A1C
N/C
A2A
A2B
A2C
N/C
20mA
Transmitter
T/C
0-20mA Out
0-20mA Out
+
+
+
+
-
-
-
-
V3
V2
V1
mA4
mA3
mA2
mA1
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
Q9
Q10
Q11
Q12
V+
0V
LOAD
0-10V Out
LOAD
0-10V Out
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
J2 (Black/Green) Name
J2A
V3 (%Q3) V Dig. Out 3*
V2 (%Q2) V Dig. Out 2*
V1 (%Q1) V Dig. Out 1*
mA4 (%Q4) mA Dig. Out 4*
mA3 (%Q3) mA Dig. Out 3*
mA2 (%Q2) mA Dig. Out 2*
mA1 (%Q1) mA Dig. Out 1*
Q1 (%Q1) Dig. Out 1 / PWM1
Q2 (%Q2) Dig. Out 1 / PWM2
J2B
Q3 (%Q3) Dig. Out 3
Q4 (%Q4) Dig. Out 4
Q5 (%Q5) Dig. Out 5
Q6 (%Q6) Dig. Out 6
Q7 (%Q7) Dig. Out 7
Q8 (%Q8) Dig. Out 8
Q9 (%Q9) Dig. Out 9
Q10 (%Q10) Dig. Out 10
Q11 (%Q11) Dig. Out 11
Q12 (%Q12) Dig. Out 12
V+ V External+
0V Common
J3 (Orange/Green) Name
Univ.
AI
NC No Connection
A3A (%AI35) Univ. AI 3 Pin 1
A3B (%AI35) Univ. AI 3 Pin 2
A3C (%AI35) Univ. AI 3 Pin 3
NC No Connection
A4A (%AI36) Univ. AI 4 Pin 1
A4B (%AI36) Univ. AI 4 Pin 2
A4C (%AI36) Univ. AI 4 Pin 3
NC No Connection
Univ.
AI
A5A (%AI37) Univ. AI 5 Pin 1
A5B (%AI37) Univ. AI 5 Pin 2
A5C (%AI37) Univ. AI 5 Pin 3
NC No Connection
A6A (%AI38) Univ. AI 6 Pin 1
A6B (%AI38) Univ. AI 6 Pin 2
A6C (%AI38) Univ. AI 6 Pin 3
0V Common
V4 V OUT 4*
V
N/C
A3A
A3B
A3C
N/C
A4A
A4B
A4C
N/C
A5A
A5B
A5C
N/C
A6A
A6B
A6C
0V
V4
RTD
20mA
Transmitter
T/C

4/27/2022 | MAN1339-01-EN
Indianapolis, USA | Cork, Ireland | Calgary, Canada | Bangalore, India | Oakleigh, Australia | Tianjin, China | Esteio, Brazil
Please visit our website for a complete listing and to learn more about certified Horner Automation products.
This document is the property of Horner Automation Group, and is subject to change.
page 4 of 4
Precautions
All applicable codes and standards need to be followed in the installation of
this product. Adhere to the following safety precautions whenever any type of
connection is made to the module:
1. Connect the safety (earth) ground on the power connector first before making
any other connections.
2. When connecting to the electric circuits or pulse-initiating equipment, open
their related breakers.
3. Do NOT make connection to live power lines.
4. Make connections to the module first; then connect to the circuit to be
monitored.
5. Route power wires in a safe manner in accordance with good practice and local
codes.
6. Wear proper personal protective equipment including safety glasses and
insulated gloves when making connections to power circuits.
7. Ensure hands, shoes, and floor are dry before making any connection to a
power line.
8. Make sure the unit is turned OFF before making connection to terminals.
9. Make sure all circuits are de-energized before making connections.
10. Before each use, inspect all cables for breaks or cracks in the insulation.
Replace immediately if defective.
11. Use copper conductors in Field Wiring only, 60/75°C.
12. Do not disconnect while circuit is live unless area is known to be non-hazardous.
13. Do not remove or replace jumpers or connectors while circuit is live unless the
area is known to be free of ignitable concentrations of flammable gases or
vapors.
14. Use caution when making connections to the controller to protect against static
discharge. Special care must be taken when replacing the battery or inserting or
adjusting I/O or communication boards.
15. Use caution when connecting controllers to PCs via serial or USB. PCs,
especially laptops may use “floating power supplies” that are ungrounded.
This could cause a damaging voltage potential between the laptop and
controller. Ensure the controller and laptop are grounded for maximum
protection. Consider using a USB isolator due to voltage potential differences as
a preventative measure.
16. Failure to follow these guidelines can damage the controller and/or other
devices.
Hazardous Location Notice
Power, input and output (I/O) wiring must be in accordance with Class 1, Division
2 wiring methods [Article 501-4(b) of the National Electrical Code, NFPA 70] for
installations in the U.S. or as specified in Section 18-1J2 of the Canadian Electrical
Code for installations within Canada and in accordance with the authority having
jurisdiction.
1. THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A B C D or
NON-HAZARDOUS LOCATIONS ONLY.
2. WARNING – EXPLOSION HAZARD – SUBSTITUTION OF COMPONENTS MAY IMPAIR
SUITABILITY FOR CLASS I, DIVISION 2.
AVERTISSEMENT - RISQUE D’EXPLOSION LA SUBSTITUTION DECOMPOSANTS
PEUT RENDRECE MATE RIEL INACCEPTABLE POUR LES EMPLACEMENTS DE
CLASSE I, DIVISION 2
3. WARNING – EXPLOSION HAZARD – DO NOT DISCONNECT EQUIPMENT UNLESS
POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-
HAZARDOUS AND FREE OF IGNITABLE CONCENTRATIONS.
ATTENTION - RISQUE D’EXPLOSION - NE DECONNECTEZ PAS L’EQUIPEMENT
A MOINS DE L’AVOIR MIS HORS TENSION OU QUE LA ZONE EST CONNUE NON-
DANGEUREUSE ET NE CONTIENT PAS DE CONCENTRATIONS INFLAMMABLES.
4. WARNING - EXPLOSION HAZARD - BATTERIES MUST ONLY BE CHARGED IN AN
AREA KNOWN TO BE NON-HAZARDOUS.
AVERTISSEMENT - RISQUE D’EXPLOSION - LES PILES NE DOIVENT ÊTRE CHARGÉES
QUE DANS UN ENDROIT DE DANGER NON DANGEREUX.
5. WARNING - Battery may explode if mistreated. Do not recharge, disassemble, or
dispose of in fire.
AVERTISSEMENT - La batterie peut exploser si elle est maltraitée. Ne pas recharger,
démonter ou jeter au feu.
FCC Compliance
This device complies with part 15 of the FCC Rules. Operation is subject to the
following two conditions:
1. This device may not cause harmful interference
2. This device must accept any interference received, including interference
that may cause undesired operation
Dimensions and Installation
Technical Support
For further details, please refer to the Datasheets and User Manual available on our
website. For assistance, contact Technical Support at the following locations:
North America Europe
[phone] [phone]
www.hornerautomation.com www.hornerautomation.eu
[e-mail] [e-mail]
• The XLW Prime utilizes a clip installation method to ensure a robust
and watertight seal to the enclosure. Please follow the steps below
for the proper installation and operation of the unit.
• This equipment is suitable for Class I, Division 2, Groups A, B, C and
D or non-hazardous locations only.
• Digital outputs shall be supplied from the same source as the
operator control station.
• Jumpers on connector JP1 shall not be removed or replaced while
the circuit is live unless the area is known to be free of ignitable
concentrations of flammable gases or vapors.
1. Carefully locate an appropriate place to mount the XLW Prime.
Be sure to leave enough room at the top of the unit for insertion
and removal of the microSD™ card.
2. Carefully cut the host panel per the diagram, creating a 131.9mm
x 175.0mm, with a +1mm/-0mm panel cutout tolerance, opening into
which the XLW Prime may be installed. If the opening is too large,
water may leak into the enclosure, potentially damaging the unit.
If the opening is too small, the OCS may not fit through the hole
without damage.
3. Remove any burrs and or sharp edges and ensure the panel is not
warped in the cutting process.
4. Remove all Removable Terminals. Insert the XLW Prime through the
panel cutout (from the front). The gasket must be between the host
panel and the XLW Prime.
5. Install and tighten the four mounting clips (provided in the box)
until the gasket forms a tight seal
NOTE: Max torque is 0.8 to 1.13Nm, or 7 to 10 in-lbs.
6. Reinstall the I/O Removable Terminal Blocks. Connect
communications cables to the serial port, USB ports, Ethernet
port, and CAN port as required.
3.030”
(77.0mm)
Panel Cut-Out 5.193”
(131.9mm)
6.875”
(175.0mm)
+1mm / -0mm cutout tolerance
7. 326 ”
(186.1mm)
5.66”
(143.6mm)
XLW
Prime