HORNER XLE Use and care manual

XLE/XLEe (Legacy and Gen. 2) Firmware Update Manual
OCS – Bootloader Guide
Introduction
This guide details how to update or change firmware on the Horner OCS Controllers. Updating firmware to the newest
version adds new benefits to the controller. Also, changing firmware is necessary when changing communications
between CsCAN and CANopen.
WARNING: Firmware updates should only be performed when the equipment being controlled by the
OCS is in a safe, non-operational state. Communication or hardware failures during the firmware
update process can cause the controller to behave erratically resulting in injury or equipment
damage. Make sure the functions of the equipment work properly after a firmware update before
returning the device to an operational mode.
How to Check for Current Firmware Revision
To check the firmware revision on a controller, open System Menu View Status.

Details
There are three methods for updating firmware. The method used depends on the type of controller being updated.
Method A: Removable Media Method – The controller firmware is updated by a bootloader, using a microSD card or
USB Flash drive (not through the Cscape Firmware Update Wizard). To update or change firmware:
1) Download desired Firmware set from the Horner APG website. (Verify CsCAN or CANopen communications.)
2) Save Firmware files to microSD card or USB, these are the removable media devices.
3) Update the firmware through the controller’s Firmware Update function
NOTE: Files from the Horner website come as a .ZIP file which need to be unzipped and placed in the root
of the drive for them to function properly.
Method B: RS232 Serial Connection – Serial firmware updates are done from Cscape software to the controller’s
primary serial port, MJ1 in most cases.
Method C: Mini USB Port – The mini USB port can be used to update firmware in the X2, X4 & X7 as well as
the XLE and XLT series. This is quicker than doing so via MJ1.
STEP ONE:
In North America, visit https://hornerautomation.com. Go to Support Controller Firmware and download the
most recent firmware set with the correct communication protocol and controller.
-OR-
In Europe, visit http://www.hornerautomation.eu/support/firmware. and click the Firmware tab and download
the desired firmware. Create an account to enable access to the latest firmware updates.
Note: Updating firmware will clear the application program, screens,
configurations, and register data. If required, make sure to backup program and
register data before updating firmware. The controller’s User Manual has
instructions for doing backups.

Firmware Update for XLE, XLEe (Gen. 2)
a. Establish communication between Cscape and the controller using a direct serial connection to MJ1 or
USB.
b. Make sure your application is available on your PC or upload the application.
c. Make sure the machinery connected to the OCS is in a safe state for firmware update.
d. Start the firmware update by selecting File Firmware Update Wizard.
e. The correct product type should be selected, if it is not select the type of controller from the drop-down
list.
f. Press the Start button.
g. Wait for the firmware update to complete.
h. If there is a communication failure check the cable, connections and comm. port setting and try again.
i. Firmware updates typically delete the user applications to ensure compatibility. You will need to reload
your application.
j. Test the operation of the equipment with the new firmware before returning the OCS system to an
operation mode.
Firmware Update for the XLE/ XLEe (Legacy)
Update firmware in an XLE (Legacy) by completing the following steps:
a. Connect to the MJ1/Port 1 programming port with Cscape software.
b. Run the executable file downloaded from the Horner website (Step One), which will place firmware files in default
folder locations.
c. In Cscape open a new or existing project .csp file, click File Firmware Update Wizard.
d. In Firmware Update Wizard, verify that the product type matches the connected device. Then select the
appropriate CAN network option. The default option is CsCAN; if unsure, leave as default. Click Ok.
e. You may receive a Warning window referring to firmware updates using high-speed communications. Click Ok.
f. In the Firmware Update window, click Start.
g. Once the download has completed, click Close. Click Ok in the Update Complete window.
h. Verify in View Status in the System Menu that the desired firmware has been loaded.
Technical Support
North America:
Tel: [phone]
Fax: [phone]
Email: techsp[email protected]m
Europe:
Tel: [phone]
Fax: [phone]
Email: [e-mail]
FAQ0001-02_FW_XLE