HORNER XL6 Series User manual

MAN0886-03-EN Specifications / Installation
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4/28/2009 Page 1 of 6 ECN # 950
1 Specifications
Specifications
Digital DC Inputs XL103 XL104 Digital DC Outputs XL103 XL104
Inputs per Module 12 including 4
configurable HSC inputs 24 including 4 configurable HSC inputs Outputs per Module 12 including 2 configurable PWM outputs 16 including 2 configurable PWM outputs
Commons per Module 1 Commons per Module 1
Input Voltage Range 12 VDC / 24 VDC Output Type Sourcing / 10 K Pull-Down
Absolute Max. Voltage 35 VDC Max. Absolute Max. Voltage 28 VDC Max.
Input Impedance 10 kΩOutput Protection Short Circuit
Input Current Positive Logic Negative Logic Max. Output Current per point 0.5 A
Upper Threshold 0.8 mA -1.6 mA Max. Total Current
4 A Continuous
Lower Threshold 0.3 mA -2.1 mA Max. Output Supply
Voltage 30 VDC
Max Upper Threshold 8 VDC Minimum Output Supply
Voltage 10 VDC
Min Lower Threshold 3 VDC Max. Voltage Drop at
Rated Current 0.25 VDC
OFF to ON Response 1 ms Max. Inrush Current 650 mA per channel
ON to OFF Response 1 ms Min. Load None
HSC Max. Switching Rate 10 kHz Totalizer/Pulse,Edges 5 kHz Frequency/Pulse,Width
2.5 kHz Quadrature OFF to ON Response 1 ms
Analog Inputs, Medium
Resolution XL103 XL104 ON to OFF Response 1 ms
Number of Channels 2 2 Output Characteristics Current Sourcing (Pos logic)
General Specifications
Input Ranges
Safe input voltage range
Input Impedance
(Clamped @ -0.5 VDC to 12
VDC)
0 - 10 VDC
0 – 20 mA
4 – 20 mA
-0.5 V to +12V
Current Mode:
100 Ω
Voltage Mode:
500 k Ω
Required Power
(Steady State) 500 mA @ 24 VDC
Required Power (Inrush) 30 A for 1 ms @ 24 VDC – DC Switched
2.5 A for 4 ms @ 24 VDC - AC Switched
Nominal Resolution
%AI full scale
Max. Over-Current
10 Bits
32,000 counts
35 mA Primary Power Range 10 – 30 VDC
Conversion Speed All channels converted once per ladder scan Relative Humidity 5 to 95% Non-condensing
Max. Error at 25°C (excluding
zero)
4-20 mA 1.00%
0-20 mA 1.00%
0-10 VDC 0.50% Operating Temperature -10°C to +60°C
Terminal Type Screw Type,5 mm Removable
Additional error for temperatures
other than 25°C TBD CE
UL See Compliance Table at
http://www.heapg.com/Pages/TechSupport/ProductCert.html
Filtering 160 Hz hash (noise) filter
1-128 scan digital running average filter Weight 26.5 oz. (.751 kg)
Clock Accuracy +/- 35 ppm maximum at 25°C
(+/- 1.53 Minutes per Month)
Connectivity
Serial Ports 2 Serial Ports – RS232 & RS485
Ethernet 10/100-Mbps (XL6e models only)
USB USB Networking Port for communication with PCs and programming Port
Removable Media Removable Media for upto 2 GB of storage for programs, data logging or screen capture
Smartstix Remote IO modules communicating on CAN
Note: Highest usable frequency for PWM output is 65 KHz
XL6/XL6e OCS Models
HE-XL103 / HEXT350C113
HE-XL1E3 / HEXT351C113
Digital DC Inputs / 12 Digital Outputs
2 Analog Inputs (Medium Resolution)
XL6/XL6e OCS Models
HE-XL104 / HEXT350C114
HE-XL1E4 / HEXT351C114
24 Digital DC Inputs / 16 Digital Outputs
2 Analog Inputs (Medium Resolution)

MAN0886-03-EN Specifications / Installation
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4/28/2009 Page 2 of 6 ECN # 950
2 Installation
1. Prior to mounting, observe requirements for the panel layout
design and spacing/clearances in the OCS XL6 Series Manual
(MAN0883).
2. Cut the host panel.
3. Insert the OCS through the panel cutout (from the front). The
gasket material needs to be between the host panel and the
OCS.
4. Install and tighten the mounting clips (provided with the OCS)
until the gasket material forms a tight seal.
5. Connect cables as needed such as communications,
programming, power and CsCAN cables to the ports using the
provided connectors.
6. Begin configuration procedures.
3 Panel Cut-Out and Dimensions
Note: Max. panel thickness: 5 mm.
Refer to the XL6 User Manual (MAN0883) for panel box information and a handy checklist of
requirements.
Note: The tolerance to meet NEMA standards is
±
0.005” (0.1 mm).
Caution: Do
not
force the OCS into the panel cutout.
An incorrectly sized panel cutout can damage the
touch screen.
HE
-
X
L103
/
HE
-
XL104
HE-XL1E3/ HE-XL1E4
001XLQX007
6.875”
[175mm]
[131mm]
001OCS003-R1
5.156” R .125” [3 mm] TYP.
RADIUS CORNERS
WHEN REQUIRING
DUST OR WATER
TIGHT SEAL PER
NEMA 4, 4X OR 12

MAN0886-03-EN Specifications / Installation
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4/28/2009 Page 3 of 6 ECN # 950
4 Ports and Connectors
To Remove I/O Cover:
Unscrew 4 screws located on the
cover.
Remove cover.
CAUTION:
Do not over tighten
screws when replacing the back
cover.
I/O Jumpers:
I/O Jumpers (JP
) are located internally.
To access, remove I/O cover of unit.
Wiring Connectors (J1 / J2 / J3 / J4)
and I/O Jumpers (JP1 and JP3) are
described in the Wiring and Jumpers
section of this document.
Memory Slot:
Uses Removable Memory for data
logging, screen captures, program
loading and recipes.
Horner Part No.: HE-MC1
Serial Communications:
MJ1: (RS-232 / RS-485) Used for
Cscape programming and Application-
Defined Communications.
MJ2: (RS-232 / RS-485) Used for
Application-Defined Communications.
Ethernet: Used for Cscape
programming and Application-Defined
Communications.

MAN0886-03-EN Specifications / Installation
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4/28/2009 Page 4 of 6 ECN # 950
4.2 External DIP Switch Settings
MJ2 Pinouts in Half and Full Duplex Modes
Table - Ports and Functions
Functions Port 1 (MJ1) Port 2 (MJ2)
RS-232 




Hardware Handshaking 

X
Programming 

X
Ladder function
controlled 




Serial Downloable
Protocols 




RS 485 Full duplex 




RS485 Half duplex 

X
NET1 Port Pin Assignments
Pin Signal Signal Description Direction
1 V- CAN Ground −
2 CN_L CAN Data Low In/Out
3 SHLD Shield Ground −
4 CN_H CAN Data High In/Out
5 NC No Connect −
4.1 Serial Communications:
MJ1: (RS-232 / RS-485) Use for Cscape programming
and Application-Defined Communications.
MJ2: (RS-232 / RS-485) Use for Application-Defined
Communications.
As seen when looking at the side of the XL6 unit :
The DIP Switches are used for
termination of the RS-
485 ports. The
XL6 is shipped un-terminated.
To terminate, sel
ect one of the DIP
Switches and configure it based upon
the option that is desired.
Pin MJ1 Pins MJ2 Pins
Signal Direction Signal Direction
8
TXD OUT TXD OUT
7
RXD IN RXD IN
6
0 V Ground 0 V Ground
5*
+5 60mA OUT +5 60mA OUT
4
RTS OUT TX- OUT
3
CTS IN TX+ OUT
2
RX- / TX- IN / OUT RX- IN
1
RX+ / TX+ IN / OUT RX+ IN
1
8
*+5V 60mA Max
MJ2 Half Duplex Mode
Pin MJ2 Pins
Signal Direction
8
TXD OUT
7
RXD IN
6
0 V Ground
5*
+5 60mA OUT
4
TX- OUT
3
TX+ OUT
2
TX-/RX- IN/OUT
1
TX+/RX+ IN/OUT
1
8
Pin MJ2 Pins
Signal Direction
8
TXD OUT
7
RXD IN
6
0 V Ground
5*
+5 60mA OUT
4
TX- OUT
3
TX+ OUT
2
RX- IN
1
RX+ IN
1
8
MJ2 Full Duplex Mode
*+5V 60mA Max
SW1 - ON enables MJ2 RS485 port termination (121 Ohms).
OFF disables MJ2 RS485 port termination.
SW2 & SW3 - ON places MJ2 RS485 port in half-duplex mode.
OFF places MJ2 RS485 port in full-duplex mode.
SW4 - ON enables MJ1 RS485 port termination (121 Ohms).
OFF disables MJ1 RS485 port termination.
MJ1
MJ2
On
Off
On
Off
On
Off
CAN Connector
Use the CAN Connector when using CsCAN network.
Torque rating 4.5 – 7 Lb-In
(0.50 – 0.78 N-m)
Speeds 10 BaseT Ethernet (10-Mbps)
100 BaseTx Fast Ethernet (100-Mbps)
Modes Half or Full Duplex
Auto-Negotiation Both 10/100-Mbps and Half/Full Duplex
Connector Type Shielded RJ-45
Cable Type
(Recommended) CAT5 (or better) UTP
Port Auto MDI/MDI-X
4.3 CAN Network Port and Wiring
4.4 Ethernet Port

MAN0886-03-EN Specifications / Installation
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4/28/2009 Page 5 of 6 ECN # 950
Primary Power Port Pins
Pin Signal Description
1 Ground Frame Ground
2 V- Input Power Supply Ground
3 V+ Input Power Supply Voltage
5 Wiring and Jumpers
•Wire according to the type of inputs / outputs used and
select the appropriate jumper option.
•
5.1 I/O Jumpers Settings (JP1 – JP3)
5.2 Wiring Examples
J1
Orange XL103 / XL104 Name
I1 IN1
I2 IN2
I3 IN3
I4 IN4
I5 IN5
I6 IN6
I7 IN7
I8 IN8
H1 HSC1 / IN9
H2 HSC2 / IN10
H3 HSC3 / IN11
H4 HSC4 / IN12
A1 Analog IN1
A2 Analog IN2
0V Ground
J2 Black
XL103 XL104
0V Ground
V+ V+ *
NC No Connect OUT13
Q12 OUT12
Q11 OUT11
Q10 OUT10
Q9 OUT9
Q8 OUT8
Q7 OUT7
Q6 OUT6
Q5 OUT5
Q4 OUT4
Q3 OUT3
Q2 OUT2 / PWM2
Q1 OUT1 / PWM1
V+* Supply for Sourcing Outputs
J3
Orange XT104
I13 IN13
I14 IN14
I15 IN15
I16 IN16
I17 IN17
I18 IN18
I19 IN19
I20 IN20
I21 IN21
I22 IN22
I23 IN23
I24 IN24
0V Ground
Note: The Cscape Module Setup configuration must match the
selected I/O (JP) jumper settings.
I1
0V
001XLE036
12-24VDC
I1
0V
Positive Logic In Negative Logic In
Positive Logic vs. Negative Logic Wiring
The XL6 can be wired for Positive Logic inputs or
Negative Logic inputs.
Location of I/O jumpers (JP)
and wiring connectors
(J1 – J4).
Wiring Specifications
For I/O wiring (discrete), use
the following wire type or
equivalent: Belden 9918, 18
AWG (0.8 mm
2) or larger.

For shielded Analog I/O wiring,
use the following wire type or
equivalent: Belden 8441, 18
AWG (0.8 mm
2) or larger.
For CAN wiring, use the
following wire type or equivalent:
Belden 3084, 24 AWG (0.2 mm2
)
or larger.
Use copper conductors in field
wiring only,
60/75°C
Negative Logic
Positive Logic
JP1 Digital DC Inputs
Default
XL104 J3 Orange
Positive Logic
Digital In
J4
Orange
XL104
Q16 OUT16
Q15 OUT15
Q14 OUT14
XL104 J4 Orange
Positive Logic
Digital Out
Q14
Q15
V+
0V
LOAD
LOAD
10 - 30VDC
Q16
LOAD
J2
J4
Note:
When using JP3 (A1-A2),
each channel can be
independently configured.
Note:
Loop Power requirements
are determined by the
transmitter specification.
20mA 10VDC
JP3
CURRENT OR VOLTAGE INPUTS
001XLE043-R1
A1
A2
A1
A2
11
2
2
33
4
4
I1
I2
I3
I4
0V
I5
I6
I7
I8
H1
001XLE046
12-24VDC
LOOP
PWR
20mA
0-10VDC
A1
A2
H2
H3
H4
XL103 / 104 J1 Orange
Positive Logic
Digital In
J1
J2
J3
JP3
JP1
001XLE005-R1
J4
Q1
Q2
Q3
Q4
Q9
Q10
Q11
Q12
Q5
Q6
Q7
Q8
V+
0V
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
10 - 30VDC
Q13
001XLE024
LOAD
XL103 / 104 J2 Black
Positive Logic
Digital Out
I13
I14
I15
I16
I22
I23
I24
0V
I17
I18
I19
I20
I21
001XLE047
12-24VDC
4.5 Power Port and Wiring

MAN0886-03-EN Specifications / Installation
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4/28/2009 Page 6 of 6 ECN # 950
6 Filter
Filter Constant sets the level of digital filtering according to the following chart.
Digital Filtering. The illustration above demonstrates the effect of digital filtering
(set with Filter Constant) on module response to a temperature
change.
7 I/O Register Map
Registers
Description
%I1 to %I24 Digital Inputs
%I32 Output Fault
%I25 to %I31 Reserved
%Q1 to %Q16 Digital outputs
%Q17 Clear HSC1 accumulator to 0
%Q18 Totalizer: Clear HSC2 Quadrature 1-2: Accumulator 1
Reset to max – 1
%Q19 Clear HSC3 Accumulator to 0
%Q20 Totalizer: Clear HSC4 Quadrature 3-4: Accumulator 3
Reset to max – 1
%Q21 to %Q32 Reserved
%AI1 to %AI4 Analog inputs
%AI5, %AI6 HSC1 Accumulator
%AI7, %AI8 HSC2 Accumulator
%AI9, %AI10 HSC3 Accumulator
%AI11, %AI12 HSC4 Accumulator
%AQ1, %AQ2 PWM1 Duty Cycle
%AQ3, %AQ4 PWM2 Duty Cycle
%AQ5, %AQ6 PWM Prescale
%AQ7, %AQ8 PWM Period
%AQ9 to %AQ14 Analog outputs
Note: Not all XL6 units contain the I/O listed in this table.
Registers PWM HSC Stepper
%AQ1 Start
Frequency
%AQ2
PWM1 Duty
Cycle
(32 bit)
HSC1
Preset
Value Run
Frequency
%AQ3
%AQ4
PWM2 Duty
Cycle
(32 bit)
HSC2
Preset
Value
Accel Count
(32 bit)
%AQ5
%AQ6 PWM Prescale
(32 bit) Run Count (32 bit)
%AQ7
%AQ8 PWM Period
(32 bit) Decel Count (32 bit)
%Q1 Run
%I30 Ready/Done
%I31 Error
9 Technical Support
For assistance and manual updates, contact Technical Support at the following
locations:
North America:
Tel: [phone]
Fax: [phone]
Web: http://www.heapg.com
Email: [e-mail]
Europe:
Tel: [phone]
Fax: [phone]
Web: http://www.horner-apg.com
Email: [e-mail]
All applicable codes and standards need to be followed in the installation of this product.
Adhere to the following safety precautions whenever any type of connection is made to the
module:
Connect the safety (earth) ground on the power connector first before making any other
connections.
When connecting to electric circuits or pulse-initiating equipment, open their related breakers.
Do not make connections to live power lines.
Make connections to the module first; then connect to the circuit to be monitored.
Route power wires in a safe manner in accordance with good practice and local codes.
Wear proper personal protective equipment including safety glasses and insulated gloves
when making connections to power circuits.
Ensure hands, shoes, and floors are dry before making any connection to a power line.
Make sure the unit is turned OFF before making connection to terminals.
Make sure all circuits are de-energized before making connections.
Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately
if defective.
•Use Copper Conductors in Field Wiring Only, 60/75° C
This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or Non-hazardous
locations only
WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless power has been
switched off or the area is known to be non-hazardous.
AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT DE DECONNECTOR L'EQUIPMENT,
COUPER LE COURANT OU S'ASSURER QUE L'EMPLACEMENT EST DESIGNE NON
DANGEREUX.
WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth)
ground before making any other connections.
WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly
recommended to fuse the voltage measurement inputs. Be sure to locate fuses as close to the
source as possible.
WARNING: Replace fuse with the same type and rating to provide protection against risk of fire
and shock hazards.
WARNING: In the event of repeated failure, do not replace the fuse again as a repeated failure
indicates a defective condition that will not clear by replacing the fuse.
WARNING – EXPLOSION HAZARD – Substitution of components may impair suitability for
Class I, Division 2
AVERTISSEMENT - RISQUE D'EXPLOSION - LA SUBSTITUTION DE COMPOSANTS PEUT
RENDRE CE MATERIAL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE 1,
DIVISION 2
WARNING - The USB parts are for operational maintenance only. Do not leave permanently
connected unless area is known to be non-hazardous.
WARNING – EXPLOSION HAZARD - BATTERIES MUST ONLY BE CHANGED IN AN AREA
KNOWN TO BE NON-HAZARDOUS
AVERTISSEMENT - RISQUE D'EXPLOSION - AFIN D'EVITER TOUT RISQUE D'EXPLOSION,
S'ASSURER QUE L'EMPLACEMENT EST DESIGNE NON DANGEREUX AVANT DE
CHANGER LA BATTERIE
WARNING -
Battery May Explode If Mistreated. Do Not Recharge, Disassemble or Dispose Of In
Fire.
WARNING: Only qualified electrical personnel familiar with the construction and operation of th
is
equipment and the hazards involved should install, adjust, operate, or service this equipment.
Read and understand this manual and other applicable manuals in their entirety before
proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.
60
20
100
40
80
20
0
10
100
90
80
70
60
50
40
30
Scans
0
1 2 3 4 5
6
0 7
%
C
o
m
p
l
e
t
e
[
]
Filter
Constant
This device complies with part 15 of the FCC Rules. Operation is subject to the following two
conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may
cause undesired operation.
Radiated Emission Compliance: For compliance requirement, a ferrite (Horner P/N FBD006
supplied with the unit) needs to be placed on the AC/DC line with one loop.
Warning: Consult
user documentation.
Warning: Electrical
Shock Hazard.
No part of this publication may be reproduced without the prior agreement and written permission of Horner APG, Inc. Information in this document is subject to change without
notice.
8 Safety
When found on the product, the following symbols specify: