horsch Joker 5 RT User manual

TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS
READ CAREFULLY PRIOR TO STARTING UP!
KEEP OPERATING INSTRUCTIONS IN A SAFE PLACE!
ART.:
ISSUE:
OPERATING INSTRUCTIONS
02
60012265
02/2020
Joker 5/6/8 RT

- Translation of the Original Operating Instructions -
Machine Identication
The corresponding data is to be entered into the list below upon
receiving the machine:
Serial number: ..................................................
Machine type: ...................................................
Year of construction: ........................................
Initial installation: ..............................................
Fittings: .............................................................
..........................................................................
..........................................................................
..........................................................................
Publication date of Operation Manual:
Latest change:
Address of Retailer: Name: ......................................................................
Road: ......................................................................
Town/City: ......................................................................
Tel.: ......................................................................
Customer No.:
Retailer: ......................................................................
Address of HORSCH: HORSCH Maschinen GmbH
92421 Schwandorf, Sitzenhof 1
92401 Schwandorf, Postbox 1038
Tel.: [phone] / 7143-0
Fax: [phone]
E-mail: [email protected]
Customer No.:
HORSCH: ......................................................................
Conrmation of receipt of machinery
Warranty claims become only e󰘯ective when the 󰘰rst use of the machine is reported to HORSCH
Maschinen GmbH within a week.
At www.horsch.com under SERVICE PARTNERBEREICH an interactive PDF form is available for down-
load for this purpose (not available in all languages).
By clicking on Send – depending on the email program installed – a mail draft with the completed
form is generated automatically. Alternatively, the form can be sent as email attachment to machine.
[email protected].
A di󰘯erent form of registration (postal mail, by fax, etc.) is not allowed for.
en
02/2020
Joker 5/6/8 RT
60012266

EG-Konformitätserklärung
Die
HORSCH Maschinen GmbH
Sitzenhof 1, D-92421 Schwandorf
erklärt hiermit in alleiniger Verantwortung als Hersteller, dass das nachfolgend genannte Produkt:
Typ:
den einschlägigen grundlegenden Sicherheits- und Gesundheitsanforderungen der Richtlinie
2006/42/EG entspricht.
Schwandorf, 09.07.2019 Klaus Winkler
Dokumentationsbevollmächtigter
_________________________ ____________________________
Philipp Horsch Hubertus Bultmann
Geschäftsführer Leiter Forschung und Entwicklung
Scheibenegge
Joker 5 RT
Joker 6 RT
Joker 8 RT
Translation of EC Declaration of Conformity
(Directive 2006/42/EC)
The manufacturer HORSCH Maschinen GmbH
Sitzenhof 1
D-92421 Schwandorf
hereby declares that the product
Type:
this declaration refers to, conforms with all relevant fundamental health and safety requirements of the
EC directive 2006/42/EC.
Schwandorf, 09/07/2019 Klaus Winkler
Documentation Representative
Philipp Horsch Hubertus Bultmann
Managing director Director Research & Development
Disc harrow
Joker 5 RT
Joker 6 RT
Joker 8 RT

Table of contents
Introduction...................................................4
Foreword ........................................................4
Notes on representation .................................4
Service............................................................5
Warranty claim processing .............................5
Consequential damage...................................5
Safety and responsibility.............................6
Intended use...................................................6
Qualication of personnel...............................7
Children in danger ..........................................8
Personal protective outt................................8
Safety in tra󰀩c................................................8
Safety in operation..........................................9
Fertiliser and dressed seed ..........................12
Environmental protection..............................12
Retrotting and conversions.........................12
Care and maintenance .................................13
Danger zone.................................................14
Safety stickers ..............................................15
Commissioning...........................................18
Delivery.........................................................18
Transport ......................................................18
Installation ....................................................18
Construction ...............................................19
Overview Joker 5/6 RT.................................19
Construction ...............................................20
Overview Joker 8 RT....................................20
Hydraulics.....................................................21
Marking of hydraulic hoses...........................21
Aluminium clips.............................................30
Lighting.........................................................31
Instruction stickers........................................32
Technical data.............................................34
Type plate.....................................................34
Requirements for the tractor.........................38
Operation.....................................................40
Commissioning / Tractor change..................40
Adapting the hose connection ...................40
Connecting/Parking ......................................41
Connecting ...................................................41
Transport position.........................................43
Parking .........................................................45
Wings............................................................46
Depth setting Joker 5/6 RT...........................47
Manual depth setting .................................47
Hydraulic depth setting (option).................48
Depth setting Joker 8 RT..............................49
Manual depth setting .................................49
Hydraulic depth setting (option).................49
Use in the eld..............................................50
Checks..........................................................51
Optional equipment....................................53
Brake system................................................53
Pneumatic brake........................................53
Brake valve unit .........................................55
Hydraulic brake..........................................56
Parking brake.............................................57
Crossbar.......................................................58
Cutting blade roller .......................................58
MiniDrill.........................................................59
Protective devices ........................................60
Assembly groups .......................................61
Support wheels.............................................61
DiscSystem...................................................62
Side limitation ............................................62
Replacing discs..........................................62
Packer ..........................................................63
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Care and Maintenance ...............................64
Cleaning .......................................................64
Lubricating the machine ...............................64
Maintenance intervals...................................65
Storage.........................................................65
Maintenance overview..................................66
Wheels and tyres........................................70
Changing wheels (undercarriage) ................70
Waste disposal ...........................................72
Appendix .....................................................73
Tightening torques........................................73
Index ............................................................75
3

Introduction
Foreword
Before commissioning the machine, read and
strictly comply with the operating instructions. In
doing so, you will avoid accidents, reduce repair
costs and downtime and increase the reliability
and service life of your machine. Pay attention
to the safety notes!
HORSCH will not assume liability for any dam-
age or malfunctions resulting from failure of
complying with the operating instructions.
These operating instructions will assist you in get-
ting to know your machine and using it correctly
for its intended purposes.
The operating instructions must be read and
strictly adhered to by all persons working on or
with the machine e.g.:
• Operation (including preparation, fault recti󰘰-
cation during work, care)
• Maintenance (maintenance, inspection)
• Transport
Trained personnel of our service and sales
partners will instruct you in the operation and
care of your machine. By submitting the ac-
knowledgement of receipt you have con󰘰rmed
proper acceptance of the machine.
The warranty period starts with the date of
delivery.
We reserve the right to alter illustrations as well
as technical data and weights contained in these
operating instructions for the purpose of improv-
ing the machine.
The illustrations in these operating instructions
show di󰘯erent versions of the implement and
di󰘯erent equipment variants.
Notes on representation
Warning notes
These operating instructions distinguish be-
tween three di󰘯erent types of warning notes.
The following signal words with warning sym-
bols are used:
DANGER
Highlights a danger that will lead to death or
severe injury if it is not avoided.
WARNING
Highlights a danger that may lead to death or
severe injury if not avoided.
CAUTION
Highlights a danger that can lead to injuries if
not avoided.
Please read the warning notes given in these
operating instructions!
Instructions
NOTE
Identi󰘰es important notes.
Take-action instructions are indicated by arrow
points:
¾...
¾Keep the order of the instructions. Alternatively,
instructions may be numbered consecutively.
The designations right, left, front and rear apply as
seen in travel direction.
4 5

Service
HORSCH Company would like you to be com-
pletely satisfied with your machine and our
services.
If you encounter any problems, please feel free
to contact your sales partner.
The service sta󰘯 of our sales partners and the
service employees at HORSCH will always be
available to assist you.
In order to be able to solve technical problems
as quickly as possible, we ask you kindly to
support us.
Please help the service personnel by providing
the following information to avoid unnecessary
queries.
• Customer number
• Name of customer representative
• Name and address
• Machine model and serial number
• Purchasing date and operating hours or area
performance
• Type of problem
Warranty claim
processing
Warranty claim forms must be submitted to
HORSCH through your local HORSCH sales
partner.
Consequential damage
The machine has been manufactured by
HORSCH with greatest care. However, despite
the intended use deviations in placing quantity
up to total failure may be caused by e.g.:
• damage caused by external in󰘱uences
• wear of wear items
• missing or damaged cultivation tools
• incorrect travel speeds
• incorrect setting of the unit (incorrect connec-
tion, non-observance of setting tables)
• failure to comply with the operating instruc-
tions
• neglect and improper care and maintenance
Therefore, it is crucial to always check your ma-
chine before and during use for correct operation
and adequate application accuracy.
Compensation claims for damages that have
not occurred on the machine are excluded. This
also means that any liability for consequential
damages caused by travel and operating faults
is excluded.
4 5

Safety and
responsibility
The following warnings and safety notes apply
to all sections in these operating instructions.
The machine has been built in accordance with
latest technical standards and generally ac-
cepted safety regulations. However, risks for
life and limb of the operator or third parties and
impairment of the machine or other material as-
sets can occur during use.
Please read and comply with the following safety
notes, before you start to use the machine!
Intended use
The machine is intended for the tillage of agri-
cultural areas. The intended use also includes
taking note of and observing the notes and in-
structions given in these operating instructions,
observing all pictograms and warnings on the
machine, observing all maintenance and repair
intervals and complying with the de󰘰ned techni-
cal limits and areas of application.
When participating with the machine in public
road tra󰘲c, the respective national registration
and tra󰘲c law must also be complied with.
Any other kind of use of the machine contradict-
ing the above, are considered not as intended,
especially
• connecting/attachment to an agricultural trac-
tor that is not suitable
• operating the machine while persons are still
in the danger zone (this includes in particular
transport rides on the machine)
• carrying out maintenance and/or repair work
on a machine that has not been shut down or
is not secured against restarting.
Horsch does not assume any liability for dam-
ages resulting from the unintended use of the
machine.
Spare parts
Genuine spare parts and accessories from
HORSCH have been specially designed for this
machine.
Spare parts and accessories which are not de-
livered by us have not been tested or approved
by us.
Installation or use of non-original HORSCH
products may have a detrimental effect on
speci󰘰c design features of the machine and
impair the safety of machine operators and the
machine itself.
HORSCH will not assume liability whatsoever for
damage resulting from the use of non-original
parts and accessories.
If the component to be replaced is marked with
a safety sticker, these stickers must also be
ordered and attached to the spare part.
6 7