Roxell Blu'Hox User manual

04205142 *04205142*
Blu’Hox
TM
UserGuide
EN ENGLISH
Original User Guide
042-1020

Blu’Hox - Blu’Hox plus - User's guide - EU ROXELL - 0819
0
TABLE OF CONTENTS
TABLE OF CONTENTS
DISCLAIMER
GENERAL INFORMATION
HOUSE CHART 1..........................................................
MAINTENANCE 5.........................................................
ROTOR ADJUSTMENT 5...................................................
TROUBLE SHOOTING GUIDE 6.............................................

ROXELL - 2313
DISCLAIMER :Theoriginal, authoritative version of thismanual isthe English version produced by
ROXELLbvba.Subsequentchangestoanymanualmadebyanythirdpartyhavenotbeenreviewednor authenticatedby
Roxell. Such changes may include, but are not limited to, translation into languages other than English, and additions to or
deletionsfromtheoriginalcontent.Roxelldisclaimsresponsibilityforanyandalldamages,injuries,warranty claimsand/or
anyotherclaimsassociatedwithsuchchanges,inasmuchassuchchangesresultincontentthatisdifferentfromtheauthoritat-
iveRoxell--published English version of themanual.Forcurrentproductinstallationandoperationinformation,pleasecon-
tactthecustomerserviceand/ortechnicalservicedepartmentsofRoxell.Shouldyouobserveanyquestionablecontentinany
manual, please notify Roxell immediately in writing to: ROXELL bvba -- Industrielaan 13, 9990 Maldegem -- Belgium.

ROXELL - 0516
GENERAL INFORMATION
THESE INSTRUCTIONS MUST BE READ, UNDERSTOOD AND ALL POINTS OBSERVED BY THE
USER, THE RESPONSIBLE AND OPERATING PERSONNEL.
1. OBEY THE LEGAL REGULATIONS AND THE APPLICABLE RULES!
This concerns, among other things, the European directives transposed into national legislation and/or the laws,
safety and accident prevention regulations that apply in the user's country.
Duringassembly,operationandmaintenanceoftheinstallation the legalregulationsconcernedandthe applicable
technical rules must be obeyed.
2. INTENDED USE
The installation has been designedsolely for intensive livestock use and has been developed accordingto the ap-
plicablerulesofgoodworkmanship.Extraloadingoftheproductisthereforeprohibited.Anyotheruseisconsidered
to be improper use. The manufacturer is not responsible for damage resulting there from. The user bears sole re-
sponsibility.
3. NOT-INTENDED USE
All use different than described in point 2” intended use” is at the responsibility of the end user.
4. LIABILITY
The (Extended) Warranty will not apply if any of the following has occurred: failure to conduct incoming goods
inspection with regards to the Products, improper handling, transportation, modification or repair; accident, abuse
or improper use; improper assembly, installation, connection or maintenance (having regard to Roxell’s most
current assembly, installation, connection and maintenance manuals); force majeure; negligence, lack of
supervision or of maintenance on the part of customer; normal wear and tear; use of cleansing agents and
disinfectantsthatareexcludedinRoxell’smostcurrentuseandmaintenancemanuals;useofcleansingagentsand
disinfectants in violation with the instructions received from the suppliers; or use of the Products in an ATEX-
surrounding.
The(Extended) Warrantyshallnotapplyintheeventofadefectcausedeitherbymaterialsoraccessoriessupplied
byorservices renderedby Customer;orbyan interventionbya personorentitywhichisnotauthorisedor qualified
forcarryingoutsuch intervention.Furthermore,the(Extended)Warrantywill onlyapplyiftheProductsare usedin
livestock houses and if all parts or components of the Products are supplied by Roxell.
Roxell will not be liable for any damages caused due to improper use, assembly, installation, connection or
maintenance of the Products. In this respect, the Customer expressly acknowledges that (i) all use, assembly,
installation, connection or maintenance must be donein accordance with Roxell’s most current assembly,
installation, connection and maintenance manuals and (ii) the electrical installation on which the Products must be
connectedmustbe doneinaccordancewithapplicablelocal legislationonelectricalinstallations.Furthermore,the
Products must be tested both mechanically and electrically in accordance with state of the art techniques and
applicable local legislation.
5. PERSONNEL QUALIFICATIONS
USER:
Thepersonwhousesafunctionoroperationofaproductfortheirworkor whoworks ontheproduct.Theusermust
be able to read the instructions for use and fully understand them. The user has knowledge of the functioning and
construction of the installation.
TECHNICALLY TRAINED PERSON:
An expert who can assemble and maintain the installation (mechanically/electrically), and resolve malfunctions.
Onthebasisofhis/hertechnicaltrainingandexperience,he/shehassufficientknowledgetobeabletoassessactiv-
ities, recognise possible dangers and rectify dangerous situations.

ROXELL - 0516
6. INFORMATION ABOUT THE RESIDUAL RISKS - USED SAFETY SIGNS
There are three levels of danger, which you can recognize from the signal word
* DANGER
* WARNING
* CAUTION
The nature and source of the imminent danger and possible consequences of notobeying warnings isstated here!
DANGER
DANGER indicates a direct imminent dange
r
that can result in a serious or even
fatal accident if the safety measures are not respected.
WARNING
WARNING indicates a possible imminent danger that can result in a serious acci-
dent or damage to the product if the safety measures are not respected.
CAUTION
CAUTIONindicatespossible,dangeroussituationsthatcan resultinminorphysical
injury or material damage if the safety measures are not respected.
This symbol refers to supporting information.
not allowed
allowed
7. STORAGE
Put all parts to be assembled in a room or at a location where the not yet assembled components are protected
against weather influences.
8. TRANSPORT
Depending on the size of the parts and according to local circumstances and local legislation, the parts of the ma-
chine have to be transported with a forklift.
The forklift must be operated by a qualified person and in accordance with the rules of good workmanship.
When lifting the load, always check if the center of gravity of the load is stable.

ROXELL - 0516
9. DISMANTLING
Dismantletheinstallationanditscomponentsinaccordancewiththe environmentallegislationofthecountryorthe
localauthoritiesapplicableatthattime.Allfunctioningproductsandexchangepartsmustbestoredanddisposedof
in accordance with the applicable environmental regulations.
Environmental information for customers in the European Union
European directive 2002/96/EC amended by the Directive 2008/34/EC requires that equipment that
bears this symbol on the product or packaging must not be disposed of with unsorted household
waste. This symbol indicates that the product must be disposed of separately. Your are yourself re-
sponsible for the destruction of this and other electrical and electronic equipment via the disposal
channels designated for that purpose by the national or local government. The correct destruction
andrecyclingofthisequipmentpreventsanynegativeconsequencesfortheenvironmentandhealth.
For more information about destroying your old equipment, contact your local authorities or waste
disposal service.
Information about waste disposal - electrical/electronic material for companies
1. In the European Union
Ifyouhaveusedtheproductforcommercialpurposesandyouwanttodisposeofit,contactRoxellwhowillgiveyou
informationaboutthereturnoftheproduct.Itispossiblethatyouwillhavetopayadisposalchargeforthereturnand
recycling. Small products (and small quantities) can be processed by the local collection agencies.
2. In other countries outside the European Union
If you want to dispose of this product, contact the local authorities for information concerning the correct disposal
procedure.
10. THE LEVEL OF NOISE EMISSION
The noise level of the installation in operation does not exceed 70dB(A).
11. LOCK OUT TAG OUT – LOCK METHOD GENERAL
- Everyone needs his own lock and tag (label), which can’t be removed by other persons.
- Inform all persons who are influenced by the procedure.
- Localize all sources of energy (electric, hydraulic, pneumatic).
- Switch off.
- Lock out and tag out.
- Check if the source of energy is switched off.
- Remove any remaining energy.
12. USE PERSONAL PROTECTIVE EQUIPMENT.
Ensure you wear personal protective equipment (gloves, dust masks...).
13. SUFFICIENT LIGHTING - ILLUMINANCE
-A minimum illuminance of 200 lux is necessary during usage, maintenance and installation.
- Provide at the installation (portable) emergency lighting in case of power failure.
14. ELECTRICAL EQUIPMENT, CONTROL PANELS, COMPONENTS AND DRIVE
UNITS
- To operate control panels, there must be atleast70cmoffreespace.
- Control panels must always remain closed. The key of the control panel must be in possession of an au-
thorized person.
- The necessary measures must be taken by the user to keep out rats, mice and other vermin from the
control panels
- If electrical equipment, control panels, components and drive units are damaged, the system must be
stopped IMMEDIATELY!
- Electrical equipment, control panels, components and drive units should NEVER be sprayed with water or
other liquid!
- Electrical equipment, control panels, components and drive units should NEVER be covered with any ma-
terial.

ROXELL - 0819 Blu’Hox - Blu’Hox plus - User's guide -EU
1
Tip:mash:
Less flowing feed = position more than 12
Easy flowing feed (i.e сrumble) = position lower than 10
Pellets: Ø pellet + 2 positions
Nursery: Start position 12
Position
Time
General rule
1. Position of the handle/rotor opening
0819 04205932
Position 0:
no feed / closed
Position 20:
maximum feed / cleaning
Weight
Time
2.2. To use pressure reducer for pellets
20 mm
0mm
Pellets, crumble
Mash
Start piglets Nursery/finishing
HOUSE CHART
2.1. To set the amount of feed

Blu’Hox - Blu’Hox plus - User's guide - EU ROXELL - 0819
2
0819
3. Water supply Tip: moisten before cleaning (soak)
Cleaning position 20:
Clean under the rotor (pan top).
Clean inside
the hopper.
Clean inside the
rotor housing.
Pay extra attention:
Clean inside nipple.
04205932
Clean under the pan.
Water supply 0.3-1.0bar
Max. 3 bar
Place new filter
every year.
1.6 mm
1mm
0.6 mm
0.8 mm
4. Cleaning
HOUSE CHART
14301832 14207559

ROXELL - 0819 Blu’Hox - Blu’Hox plus - User's guide -EU
3
Position
Time
General rule
0819 04205996
Weight
Time
20 mm
0mm
Start piglets Nursery/finishing
HOUSE CHART
1. Position of the handle/rotor opening 2.1. To set the amount of feed
Tip:mash:
Less flowing feed = position more than 12
Easy flowing feed (i.e сrumble) = position lower than 10
Pellets: Ø pellet + 2 positions
Nursery: Start position 12
Position 0:
no feed / closed Position 20:
maximum feed / cleaning
Pellets, crumble Mash
2.2. To use pressure reducer for pellets

Blu’Hox - Blu’Hox plus - User's guide - EU ROXELL - 0819
4
]
0819 04205996
14207559
1.6 mm
1mm
0.6 mm
0.8 mm
14301832
DRY/WET
Place new filter
every year.
Tip: moisten before cleaning (soak)
Cleaning position 20:
Pay extra attention:
Clean inside nipple.
Clean inside
the hopper.
Clean inside the
rotor housing.
Clean under the rotor (pan top).
3. Water supply 4. Cleaning
HOUSE CHART
Clean under the pan.

ROXELL - 0819 Blu’Hox - Blu’Hox plus - User's guide -EU
5
Maintenance
Place new filter every year.
14207559
1.6 mm
1mm
0.6 mm
0.8 mm
14301832
04206300 (24 pcs)
Rotor adjustment
Position the handle on “0”
Close the rotor disc manually:
...push at the same
time.
Pull and hold the
adjustment
tube upwards,
and...
Closed rotor disc.
No clear-
ance.
Loosen the clamp:
loosen the bolt and nut.
2
1
3
4
5
4
Secure the clamp:
tighten bolt and nut.
Caution
1
2
3

Blu’Hox - Blu’Hox plus - User's guide - EU ROXELL - 0819
6
Trouble shooting guide
Switch off the main switch first.
Use personal protective equipment.
Danger
Actions in grey background must be done by a technically trained person..
PROBLEM CAUSE CORRECTIVE ACTION
Blu'Hox does not
shut off in position 0.
- Rotor adjustment not correct. - Re-adjust rotor.
See “ROTOR ADJUSTMENT”.
Feed level in pan is
too high.
- Blu'Hox feed adjusted too high. - Decrease opening.
See operator's guide: “TO
SET THE AMOUNT OF
FEED”.
No feed or not
enough feed in pan.
- Blu'Hox feed adjusted too low. - Increase opening.
See operator's guide: “TO
SET THE AMOUNT OF
FEED”.
No feed in case of
pressure reducer.
- Malfunction pressure reducer. - Pressure reducer must be unlocked
for mash (down).
- Pressure reducer must be locked for
pellets/crumble (up).
- Rotate manually rotor to break feed
bridge.
Leaking nipples. - Trash in the nipple.
- Joint worn out.
- Clean the nipple.
- Replace sealing material.
No water at nipples. - Filter in pan inlet choked.
- Water control panel does not work.
- Air in pipes.
- Opening flow control in nipple disc
choked.
- Filter in nipple choked.
- Clean the filter.
- Clean the filter cartridge.
Check hand cock.
- Aerate well.
- Clean disc in nipple housing.
- Unmount nipple and clean filter.
Too low capacity at
nipples.
- Insufficient water pressure. - Provide sufficient water pressure.
- Nipple not correctly adjusted.
- Main water supply choked.
- Opening flow control in nipple disc
choked.
- Filter in nipple choked.
- Adjust nipple at a larger opening.
- Clean main water supply pipes.
- Clean disc in nipple housing.
- Unmount nipple and clean filter.
Too large
capacity at
nipples.
- Pressure not adjusted.
- Nipple not correctly adjusted.
- Adjust water pressure.
- Adjust nipple at a smaller opening.
Toomuchwaterin
the pan.
- See operator's guide:
”WATER SUPPLY”.
- See operator's guide:
”WATER SUPPLY”.
Blu'Hox feed
adjustment cannot
be opened
widely.'
- Feed under feed disc. - Clean under the feed disc!
See operator's guide: “CLEANING”.


























































ROXELLbvba‐Industrielaan13,9990Maldegem(Belgium)
Tel.+3250729172‐[email protected]‐www.roxell.com

ROXELLUSAInc.‐ 720IndustrialParkRoad,AndersonMO64831(USA)
Tel.+14178456065‐[email protected]‐www.roxell.com

ROXELLMalaysia‐No.49,JalanPermata2/KS9,TamanPerindustrianAirHitam,41200Klang,Selangor(Malaysia)
Tel.+60331231767‐[e-mail]‐www.roxell.com

ROXELLРоссия‐ООО«Рокселл»ОГРН1157746055026
125167,Россия,городМосква,Ленинградскийпроспект,дом37,корпус9,помещение653
Телефон:+74959833015‐Адресэлектроннойпочты:info.russi[email protected]‐www.roxell.com