KUHN ATHENOR 6070 User manual

AN056AGB D
OPERATOR'S MANUAL
Silo unloader - Straw
spreader - Mixer -
Distributor
ATHENOR 6070
AN056AGB D - English - 12-2009

Dear Owner
Silo unloader - Straw spreader - Mixer - Distributor
ATHENOR 6070
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$Dear Owner
In buying a Kuhn machine you have chosen wisely. Into it have gone years of thought, research and
improvement. You will find, as have thousands of owners all over the world, that you have the best that
engineering skill and actual field testing can produce. You have purchased a dependable machine, but only
through proper care and operation can you expect to receive the performance and long service built into it.
This manual contains all the necessary information for you to receive full efficiency from your machine. The
performance you get from this machine is largely dependent on how well you read and understand this manual
and apply this knowledge. Please DO NOT ASSUME YOU KNOW HOW TO OPERATE AND MAINTAIN YOUR
MACHINE before reading this manual carefully. KEEP THIS MANUAL AVAILABLE FOR REFERENCE. Pass
it on to the next owner if you re-sell the machine.
Your KUHN dealer can offer a complete line of genuine KUHN service parts. These parts are manufactured and
carefully inspected in the same factory that builds the machine to assure high quality and accurate fitting of any
necessary replacements.
About improvements
We are continually striving to improve our products. It therefore reserves the right to make improvements or
changes when it becomes practical to do so, without incurring any obligations to make changes or additions to
the equipment sold previously.
Designated use of the machine
The ATHENOR 6070 silo unloader - straw spreader - mixer - distributor must only be used for the work for which
it is designed: taking silage from the silo, loading round or rectangular bales, transport and distribution in feeding
areas and spreading bedding in the animal rest areas.

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ATHENOR 6070
Contents
$Contents
Dear Owner.....................................................................................................................1
Contents..........................................................................................................................2
Identification of the machine.........................................................................................5
Front view..........................................................................................................................................5
Rear view...........................................................................................................................................5
Model identification plate ................................................................................................................6
Optional equipment..........................................................................................................................6
Safety...............................................................................................................................7
Description of symbols used in this document.............................................................................7
Safety instructions...........................................................................................................................8
Location and description of safety decals on the machine .......................................................18
Road safety equipment and recommendations...........................................................................21
Machine specifications................................................................................................22
Description and glossary...............................................................................................................22
Technical specifications................................................................................................................24
Sound levels ...................................................................................................................................27
Putting into service......................................................................................................28
Description of control elements....................................................................................................28
Coupling and uncoupling..............................................................................................................37
Walkway with dual control.............................................................................................................41
Swivel chute....................................................................................................................................42

Contents
Silo unloader - Straw spreader - Mixer - Distributor
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Instructions for transport............................................................................................ 48
Conformity with the road regulations ..........................................................................................48
Instructions for work................................................................................................... 49
Belt tension.....................................................................................................................................49
Preliminary checks.........................................................................................................................51
Functional check, no load.............................................................................................................52
Precautions and prevention of fire risk........................................................................................53
Silage unloading.............................................................................................................................54
Loading bales.................................................................................................................................56
Adjustment setting.........................................................................................................................58
Recycling ........................................................................................................................................59
Distribution.....................................................................................................................................60
Straw blowing.................................................................................................................................65
Optional equipment.....................................................................................................67
Hydraulic unit .................................................................................................................................67
Leg with holes ................................................................................................................................69
Leg with manual holes...................................................................................................................69
Homokinetic transmission with free wheel and friction limiter .................................................70
Weighing unit..................................................................................................................................70
Maintenance and storage............................................................................................ 71
Greasing and oil change................................................................................................................71
Control storage...............................................................................................................................77
Cleaning the conveyor...................................................................................................................79
Conveyor chain tension.................................................................................................................80
Checking and adjusting the sections...........................................................................................81

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ATHENOR 6070
Contents
Belt tension.....................................................................................................................................82
Changing oil and checking levels.................................................................................................84
Tyres................................................................................................................................................85
Storage............................................................................................................................................86
Maintenance....................................................................................................................................87
Trouble shooting guide................................................................................................88
Limited warranty...........................................................................................................93

Identification of the machine
Silo unloader - Straw spreader - Mixer - Distributor
ATHENOR 6070
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$Identification of the machine
1. Front view
2. Rear view

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ATHENOR 6070
Identification of the machine
3. Model identification plate
Please write below the type and serial number of the
machine. This information is to beindicated to the dealer
for all spare parts orders.
Type:
Serial no.:
4. Optional equipment
Tick box corresponding to the equipment fitted on your
machine:
Kit no. 1926193: Hydraulic unit
Kit no. 1926207: Weighing unit
Kit no. 1936023: Programmable weighing unit
Kit no. 1926178: Homokinetic transmission with free wheel and friction limiter
Kit no. 1926174: Leg with holes (Not available in certain countries)

Safety
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$Safety
1. Description of symbols used in this
document
This symbol indicates a potentially hazardous situation
that if not avoided, could result in serious bodily injury.
This symbol is used to identify special instructions or
procedures which, if not followed strictly, could result in
machinery damage.
This symbol is used to communicate technical
information of particular interest.

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ATHENOR 6070
Safety
2. Safety instructions
Read and follow the safety instructions
Before using the machine, carefully read all the safety
instructions in this manual and the warnings placed on
the machine.
Before starting work, the operator must be familiar with
all machine controls, handling devices and their
functions. It is too late to learn once work has been
started!
Never let anyone operate the machine who is not trained
to do so.
Should you have any difficulties in understanding certain
parts in this manual, please contact your KUHN dealer.
Precautions to be taken before carrying out
any operations on the machine
Before leaving the tractor or before adjusting,
maintaining or repairing the machine, disengage the
PTO drive, turn off the engine, remove ignition key and
wait until all moving parts have come to a complete stop
and apply park brake.
Introduction
The machine must only be operated, maintained and repaired by competent persons who are familiar with
machines' specifications and operation and aware of safety regulations for preventing accidents.
The operator must imperatively respect safety instructions in this manual and in the warnings posted on the
machine. The operator is also obliged to respect current legislation concerning accident prevention, work safety
and public traffic circulation.
Designated use of the machine also means following operation, maintenance and repair recommendations
given by the manufacturer, and using only genuine spare parts, equipment and accessories, as recommended
by the manufacturer.
The manufacturer is not held liable for any damage resulting from machine applications other than those
specified by the manufacturer. Any use other than the designated operation is at the risk and responsibility of
the operator.
The manufacturer is not held liable for any damage or accident resulting from machine modifications carried out
by the operator himself or by a third party without previous written agreement from the manufacturer.

Safety
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Precautions to take before using the
machine
Do not wear loose clothing which could become caught
up in moving parts.
Wear the appropriate protective clothing for the work in
hand (gloves, shoes, goggles, helmet, ear defenders,
etc.).
Ensure that all operating controls (ropes, cables, rods,
etc) are placed so as they cannot be operated
unintentionally and cause damage or injury.
Before operating the machine, check tightness of nuts
and bolts, particularly on fixing elements (tines, forks,
blades, knives, etc). Retighten if necessary.
Before operating the machine, ensure that all the safety
guards are firmly in place and in good condition.
Immediately replace any worn or damaged guard.
Precautions when driving
Tractor handling, stability, performance and braking
efficiency are all affected by weight distribution, trailed or
mounted implements, additional ballast and driving
conditions. It is therefore of great importance that the
operator exercises caution in every given situation.
Groundspeed must be adapted to ground conditions as
well as to roads and paths. Always avoid abrupt changes
of direction.
Be particularly cautious when turning corners, paying
attention to machine overhang, length, height and
weight.
Never use a narrow track tractor on very uneven or
steeply sloping ground.
Never leave the tractor seat while the machine is
operating.
Carrying people or animals on the machine when
working or in transport is strictly forbidden.

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ATHENOR 6070
Safety
Precautions when driving on public roads
Dimensions
Depending on the dimensions of the machine, contact
the relevant authorities to ensure that it can be legally
transported on public roads.
If the machine is over the maximum legal size, follow the
local regulations for special transportation of oversize
equipment.
Gross weight and weight per axle
Check that the tractor's authorized gross weight as well
as its lift capacity and maximum weight per axle are not
exceeded.
The front axle load (1) must never, under any
circumstances, be less than 20% of the tractor's unladen
weight. If necessary, add ballast weights to the front or
to the rear to preserve the steering and braking
efficiency.
Transport position
Before transporting the machine on public roads, place
the machine into its transport position, according to the
instructions in this manual.
Lights and indicators.
Before transporting the machine on public roads, ensure
that all legally required lightings and signallings are in
place.
Ensure that lightings and signallings are clean and in
good working order. Replace any missing or broken
equipment.
Maximum speed
Always keep to the legal speed limit for driving a tractor-
machine assembly on public roads.
Always obey current regulations for driving
on roads

Safety
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Precautions when coupling
Before attaching the machine, make sure that it cannot
accidentally start moving (chock thewheels) and that the
parking stand is in the right position.
The machine must only be attached to the hitch points
provided for this purpose.
Never stand between the tractor and the machine when
operating the three point linkage.
Do not stand between the tractor and the machine
without ensuring that the parking brake is applied.
Hydraulic circuit
Caution! The hydraulic circuit is under high pressure.
Maximum pressure at work: 215 bar.
Before connecting hoses to the tractor hydraulics,
ensure that tractor and machine circuits are not under
pressure. Before disconnecting a hose, depressurize the
hydraulic circuit.
To avoid making incorrect connections, mark hydraulic
couplers and corresponding hoses with colors.
WARNING! Functions could be reversed (for example:
lift/lower) and cause accidents.
Regularly check the hydraulic hoses. In case of normal
wear, replace the hydraulic hoses every 5 years.
Damaged or worn hoses must immediately be replaced.
When replacing the hydraulic hoses, only use hoses with
the specification recommended by the manufacturer of
the machine.
To locate a leak, use appropriate means. Protect body
and hands from liquid under pressure.
Any liquid under pressure (particularly oil from
hydraulics) can penetrate the skin and cause severe
injury. If injured, see a doctor immediately, there could
be danger of infection.
Before any adjustments, maintenance or repairs are
carried out, lower the machine to the ground,
depressurize the hydraulics, turn off the engine, remove
ignition key and wait until all moving parts have come to
a complete stop.

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ATHENOR 6070
Safety
PTO shaft
Use only PTO shafts supplied with the machine or
recommended by the manufacturer.
The protective shield of the tractor PTO stub, the PTO
shaft guards and the protective covering of the machine
input shaft must always be in place and in good
condition.
Make sure that the PTO shaft guards are secured with
the safety chains provided.
Any worn or damaged guards must be replaced
immediately. A worn guard or an unprotected PTO shaft
can cause a serious or even a lethal accident.
Do not wear loose clothing that could be caught in the
rotating PTO shaft.
Before attaching or removing a PTO shaft, or before
doing any work on the machine, disengage the PTO
drive, turn off the engine, remove ignition key and wait
for all moving parts have come to a complete stop.
If the primary PTO shaft is equipped with a slip clutch or
a free wheel, these must be fitted on the machine side.
Ensure that the PTO shaft is always correctly fitted and
locked into place.
Before connecting the PTO shaft, ensure that the PTO
speed (rotational frequency) and directions of rotation
are in line with manufacturer's recommendations.
Before engaging the PTO drive, make sure all people
and animals are clear from the machine. Never engage
the PTO drive when the tractor engine is stopped.
When uncoupling the machine, rest the PTO shaft on the
support specially provided, and replace protective cover
on the PTO stub of the tractor.
Read and follow the instructions in the operator's manual
provided with the PTO shaft.

Safety
Silo unloader - Straw spreader - Mixer - Distributor
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Precautions during manoeuvres
When moving the machine from the transport position to
the working position and vice versa, make sure that
nobody is within the machine pivoting area.
Remote controlled components
Danger of crushing and shearing can exist when
components are operated by hydraulic or pneumatic
controls. Keep away from these danger zones.
Tyres
Contrôler régulièrement la pression des pneumatiques.
Respecter la pression indiquée par le constructeur. Le
montage, le démontage et la réparation de roues et des
pneumatiques ne doivent être réalisés que par des
personnes ayant les connaissances nécessaires pour le
faire et disposant de l’outillage réglementaire approprié.
Avant toute intervention sur les roues ou sur les
pneumatiques, faire reposer la machine au sol et mettre
en place des cales de roues pour éviter un déplacement
accidentel.
Safety decals
Safety warning decals are placed in pictorial form on
various parts of the machine. They are there to warn you
of potential dangers and to tell you how to avoid
accidents.
Always keep the safety decals clean and readable, and
replace them when they are worn, damaged, missing or
illegible.

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ATHENOR 6070
Safety
Waste disposal
Respect the environment! Never spill pollutants (oil,
grease, filters, etc.) on the ground, never pour them
down the drain and never discard them in any other
place where they could pollute the environment. Never
throw away or burn a tyre. Always take waste to
specialized recycling or waste disposal centers.
Precautions for maintenance and repair
work
Before leaving the tractor or before adjusting,
maintaining or repairing the machine, disengage the
PTO drive, turn off the engine, remove ignition key and
wait until all moving parts have come to a complete stop
and apply park brake.
Rest the machine on the ground, release the pressure
from the hydraulic circuit and leave the machine to cool
down.
Make sure that the parts of the machine that need to be
lifted for maintenance or repair work are firmly propped
up.
Before any work is done on the electric circuit or before
any electric welding is carried out on the attached
machine, disconnect the machine from the tractor
electrical circuit. Also disconnect alternator and battery
terminals.
Repairs on elements under pressure or tension (springs,
pressure accumulators, etc.) must only be carried out by
competent persons with regulation equipment.
Wear the appropriate protective clothing for the work in
hand (gloves, shoes, goggles, helmet, ear defenders,
etc.).
Do not solder, weld or use a blow torch near fluids under
pressure or inflammable products.
For your own safety and for correct machine operation,
only use original manufacturer parts.

Safety
Silo unloader - Straw spreader - Mixer - Distributor
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Projection of stones and foreign objects
For driver safety, always use a tractor equipped with a
cab. Even when the machine is used in accordance with
its purpose, objects may be projected. Stones and other
foreign objects projected by the moving parts can travel
a considerable distance. Keep all persons and animals
away from the danger zone.
Precautions for machine use
Before using the machine, check tools (tines) and their
attachment hardware in accordance with the instructions
of the present manual.
Check the guards regularly. Immediately replace any
damaged or missing elements.
Before engaging the pto drive, lower the rotors onto the
ground. Make sure all the guards are in place. Keep all
persons and animals away from the danger zone.
After the power source has stopped, the rotors can
continue turning for a time. Stay away from the machine
until all moving parts have come to a complete standstill.
If an obstacle is hit, disengage the PTO drive, stop the
tractor engine, remove the ignition key and wait for all
moving parts to come to a complete standstill. Check the
entire machine for any damage before resuming work.

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ATHENOR 6070
Safety
Precautions and prevention of fire risk
Your machine works with moving parts (bale
separator(s), turbine) and highly inflammable products.
There is therefore a real risk of fire resulting from:
- Overheating of the power takeoff friction limiter.
Please do not use this limiter excessively. If smoke
issues from the transmission, stop the machine
immediately and leave the limiter to cool outside the
buildings.
- Winding strink or products at the ends of the bale
separator(s).
- Each time, before using the machine, check the ends
of the bale separator(s) to remove products which
have become wound round or have accumulated in
this area.
- Worn bearing. Grease bearings regularly and check
their condition.
- Sparks caused by pebbles or metal objects in the
straw.
It is highly recommended to have an extinguisher which
has been checked and maintained, on your tractor.
Recommended types: sprayed water + additive, ABC
powder.
It is strictly prohibited to use your machine stationary
inside a building.

Safety
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ATHENOR 6070
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ATHENOR 6070
Safety
3. Location and description of safety
decals on the machine