Gallagher SHEEP AUTO DRAFTER User manual

SHEEP AUTO DRAFTER
Instructions - ENG

PUBLISHED BY
Gallagher Group Limited
Kahikatea Drive, Private Bag 3026
Hamilton, New Zealand
www.gallagher.com
Copyright© Gallagher Group Limited 2019.
All rights reserved. Patents Pending.
Sheep Auto Drafter User Manual
3E2374 - Edition 12 - October 2019
DISCLAIMER: While every effort has been made
to ensure accuracy, neither Gallagher Group
Limited nor any employee of the company, shall be
liable on any ground whatsoever to any party in
respect of decisions or actions they may make as a
result of using this information.
In accordance with the Gallagher policy of
continuing development, design and specifications
are subject to change without notice.
Developed and manufactured by Gallagher Group
Limited, an ISO 9001:2000 Certified Supplier.

3E2374 Sheep Auto Drafter User Manual
Page iii
Table of Contents
Introduction ....................................................................................................................5
What is the Sheep Auto Drafter?.................................................................................5
Benefits of using the Sheep Auto Drafter ....................................................................8
Scenarios for use .........................................................................................................9
Setting up for success ....................................................................................................10
Positioning the Sheep Auto Drafter...........................................................................10
Power and compressed air requirements ................................................................. 10
Actions to avoid......................................................................................................... 11
Scales and RFID reader requirements........................................................................ 12
Recommendations for the construction and use of surrounding yards and races .... 13
Moving the Sheep Auto Drafter ................................................................................14
Assembling the Sheep Auto Drafter and sorting unit.....................................................16
Assembling the Sheep Auto Drafter .......................................................................... 16
Bolting down the Sheep Auto Drafter ....................................................................... 17
Adjusting the Sheep Auto Drafter width ................................................................... 18
Assembling the sorting unit.......................................................................................19
Connecting the sorting unit to the Sheep Auto Drafter.............................................23
Turning the Sheep Auto Drafter on................................................................................25
How to turn the Sheep Auto Drafter on ....................................................................25
Purpose and function of Control Bridge Lamps (LEDs) and Buttons.......................... 26
Using the Remote Control .............................................................................................30
Remote Button functions ..........................................................................................30
Using the Sheep Auto Drafter........................................................................................33
Automatic Release Mode .......................................................................................... 33
Manual Release Mode............................................................................................... 36
To clear multiple animals from the Sheep Auto Drafter............................................ 37
Using the sorting unit ....................................................................................................38
Using the sorting unit(s) ............................................................................................ 38
Using the Remote Control ......................................................................................... 39
Using an extra sorting unit ........................................................................................ 39
Using the Stop button to pause Sheep Auto Drafter operation ................................ 40
Using the E-Stop button to halt Sheep Auto Drafter operation................................. 41
To turn off the Sheep Auto Drafter ........................................................................... 42
Troubleshooting ............................................................................................................43
To use the LED fault flash sequence .......................................................................... 43
Issue checklist and possible solutions........................................................................ 44
Care and maintenance...................................................................................................48
Preventive Maintenance ........................................................................................... 48
Cleaning instructions ................................................................................................. 48
Storage ......................................................................................................................49
Specifications ................................................................................................................50
General...................................................................................................................... 50
Dimensions................................................................................................................50
Index .............................................................................................................................51

3E2374 Sheep Auto Drafter User Manual
Page 4
Contents of Accessories Bag
All items listed below are included in the accessories bag.
Accessories Quantity
□CARRY BAG - GALLAGHER 35.5 X 20.5 1
□SHEEP AUTO-DRAFTER USER MANUAL 1
□WARRANTY LEAFLET 1 YR INT 1
□QUICK START GUIDE SHEEP AUTO DRAFTER 1
□INDICATOR MOUNT PLATE AUTODRAFTER 1
□EID READER MOUNT PLATE AUTODRAFTER 1
□REMOTE CONTROL SHEEP AUTO DRAFTER 1
□WIRESET 2M RD/BK 2QC-XLR 3PIN 1
□P&C 3P 3C 1.0 1.8M NZ H05VV-F IEC 1
□CLIP BATTERY 25A (QC)RED 1
□CLIP BATTERY 25A (QC) BLK 1
□ADAPTER DB9 NULL F-F MINI 1
□HOSE CLIP 8-16MM SS304 1
□SPEED COUPLER ARO 210 1/4IN BSP 1
□BRASS TAIL 10MM HOSE ¼ BSPT 1
□REMOTE HOLDER AUTODRAFTER 1
□MACH/SCREW PAN HEAD M5 * 30 4
□WASHER M5X10MM OD FLAT ZP 4
□NUT M5 HEX ZP 4
□SCREW 6G x 5/8 CSK POZI SELF TAP SS 2
□PNEUMATIC 6-6MM COUPLING 4
□SMPS 13.8V 3A PANEL READER PSU 1

3E2374 Sheep Auto Drafter User Manual
Page 5
INTRODUCTION
Thank you for buying a Gallagher Sheep Auto Drafter.
Welcome to the user manual. In this manual, there are instructions on using the
Sheep Auto Drafter and drafting unit, as well as hints and tips to help resolve any
problems that may be encountered.
In designing the Sheep Auto Drafter, Gallagher have continued their tradition of
creating products which are functional, practical, easy to use, innovative, and in
tune with the needs of the rural market. The use of a ruggedized composite as
the main construction material is a breakthrough innovation in stock handling
equipment design, which comes with a wide range of benefits.
What is the Sheep Auto Drafter?
The Sheep Auto Drafter is a sheep handling unit containing an integrated
weighing platform which will connect with a variety of brands of electronic
scales. Pneumatically operated gates at either end of the auto drafter allow stock
in and out. These can either be controlled automatically, by setting up some
conditions on an attached scale, or manually by the operator, using the supplied
remote control.
Each side panel contains antennae to allow reading of Electronic ID (EID).
The sorting unit links with the Sheep Auto Drafter to automatically draft stock.
The conditions for drafting are set up in the scale indicator attached to the Sheep
Auto Drafter. Drafting can also be controlled manually by the operator. An extra
sorting unit can be linked end to end to enable up to 5 way drafting.
The Sheep Auto Drafter and sorting unit have both been constructed from
composite materials. They are lightweight, making them easy to transport and
set up, extremely durable, and because of the forgiving nature of composite they
are safe for the operator and stock.
When the Sheep Auto Drafter is combined with the sorting unit, a range of
activities can be carried out, including automatic Electronic ID (EID) reading,
weighing and drafting.
The Sheep Auto Drafter can be operated from a distance using a remote control.

3E2374 Sheep Auto Drafter User Manual
Page 6
The different parts of the Sheep Auto Drafter are shown in the diagram below:
A. Sheep Auto Drafter G. power button
B. sorting unit H. E-stop button
C. drafting gate I. Entry Gate button
D. pressure gauge J. Control Bridge
E. RFID reader K. entry gate
F. scale indicator L. status lights
Figure 1. The different components of the Sheep Auto Drafter.

3E2374 Sheep Auto Drafter User Manual
Page 7
Figure 2 shows how data is transferred between the different equipment
attached to the Sheep Auto Drafter.
Figure 2. The transfer of information between the different components
connected to the Sheep Auto Drafter.

3E2374 Sheep Auto Drafter User Manual
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Benefits of using the Sheep Auto Drafter
The benefits of using the Sheep Auto Drafter include the following:
•Save time and labour
One person can operate the Sheep Auto Drafter by using both Auto and
Manual modes. Also, with the addition of the remote control, the user can
control its operation while at a distance.
Because of the pneumatic operation of the gates and drafter doors, the
physical demands of operation, particularly drafting gates, is removed.
•Improve work efficiency
Increase the speed of a variety of stock management tasks and drafting
throughput as the process can be automated. This automation means stock
(and people) spend less time in the yards.
•Decrease the incidence of injuries for stock and handlers
The Sheep Auto Drafter is made from composite materials. The chances of
injury from collisions or general usage are significantly lower as composite is
far more forgiving and there are no sharp or protruding edges. Additionally,
the flooring has been designed to provide safe footing so slipping does not
occur. All the moving parts (e.g. rams), are protected by guards ensuring
there are no trapping points. The components of the Sheep Auto Drafter are
substantially lighter than traditional systems, making them much easier to
move from one site to another.
•Quiet operation
The innovative composite construction of the Sheep Auto Drafter and the
pneumatic gate operation mean that it is exceptionally quiet when working.
This reduces the stress on the operator and stock. Stock will flow better and
will enter the unit more readily as a result.
•Carry out several stock management tasks at the same time
The Sheep Auto Drafter can automatically read EIDs, weigh and then draft
without the operator having to control it. All these actions can be pre-
programmed into a scale indicator which will communicate with the Sheep
Auto Drafter. This gives the operator the freedom to move away from the
weighing and drafting area, to organise stock at the same time as these
actions are occurring.
•Easy allocation and drafting of stock into different management groups
The Sheep Auto Drafter can allocate animals into groups so that they can be
managed differently. This could include such things as: dividing animals
based on weight groups or drafting ewes based upon multiple traits, e.g.
pregnancies. This will require the correct indicator, e.g. TWR-5, TW-3.

3E2374 Sheep Auto Drafter User Manual
Page 9
•Improve stock flow through the weighing and drafting system
As there is less human involvement in the weighing and drafting process
stock feel less threatened and more inclined to move freely through the
system.
•Decrease drafting and weighing operator errors and hit the correct target
market weight when drafting
As the weighing and drafting processes are automated there is less chance
of error. Also, accurate weighing and drafting ensures all stock fall into the
right groups to ensure they achieve premium prices at sale.
Scenarios for use
The flexible nature of the Sheep Auto Drafter allows the operator to carry out
many activities simply and easily. These include:
Automatically
•Weighing animals with no EIDs and releasing them or drafting them using
the weight groupings set up in the scale, e.g. draft by weight no EID.
•Reading EIDs and weighing animals, then drafting using the weight
groupings set up in the scale, e.g. draft by weight with EID.
•Reading EIDs and then drafting using a set of conditions (traits) previously
set up in the scale, e.g. draft by list with EID. Note, the range of options will
be dependent on the model of the attached weighing indicator.
Manually
•Controlling the movements of animals out of the Sheep Auto Drafter by the
operator.
•Overriding an automatic setting to retain an animal in the unit so it can be
examined for any reason, or <draf3t>ed in a different direction from the
automatic setting.
•Temporarily pause an automatic operation so that the operator can resolve
issues. For example, if two animals become caught in the Sheep Auto
Drafter at the same time.

3E2374 Sheep Auto Drafter User Manual
Page 10
SETTING UP FOR SUCCESS
Positioning the Sheep Auto Drafter
It is necessary that the Sheep Auto Drafter is mounted and secured on a hard,
level, flat surface. A concrete pad of approximately 900cm (wide) by 2600cm
(length) should be laid to fit the Sheep Auto Drafter and a single sorting unit
(longer if 5-way drafting is needed).
Power and compressed air requirements
Both power and compressed air are necessary to operate the Sheep Auto Drafter
and sorting unit. An air supply is needed to operate the unit entry and exit gates,
and drafting gates. The air supply must be free of any moisture and the air tank
should be drained of water. Gallagher recommends daily, or when practical.
The air supply must be free of dust. It is recommended the air supply
compressors have air intake filters to filter out fine dust particles, especially in
dry and dusty environments.
Power requirements
The Sheep Auto Drafter is powered by an external 230V to 12V DC adaptor. This
comes as part of the package with the Sheep Auto Drafter and can be connected
to the AC power supply (input range 100 - 240V AC).
NOTE:
The AC power supply is not waterproof, and therefore must be used
undercover in a dry environment, and when in use must be located at least 1
meter away from the side panels of the Sheep Auto Drafter if using RFID.
If the Sheep Auto Drafter is to be operated in the open, and may be subjected to
the elements i.e. rain, dust or where no 230 V AC power is available, a 12V DC
battery (e.g. a car battery) can be used.
If a RFID reader is used as part of a weighing session e.g. BR/R reader, a separate
12V DC power supply may be needed.