Hospira Plum 360 Operating manual

Document Information Record
Label Artwork
Document Key Z09/EPS-97316-001/000/01 Status Approved Pend RL Status Date 01/08/2015
DCR Number 500012137
Document Description
ARTWORK, MANUAL, TECHNICAL SERVICE, PLUM 360
Document Characteristics and Current Values
Document Owner Owner Code Owning Site Functional Area
Suzanne Willey SJRD00-SAN JOSE R AND D SJ-SAN JOSE USA RD-RESEARCH AND
DEV.
Approver Information
Approver Name Approver Site Approver Functional Area Approval Date/Time
Bertie Spollen SG-SLIGO QC-QUALITY CONTROL 12/18/2014/05:18:26
Suzanne Willey LC-LC USA RD-RESEARCH AND DEV. 12/29/2014/12:10:44
Daniel Gonzalez
Rodriguez CR-COSTA RICA QS-QUALITY SYSTEMS 01/08/2015/14:34:33
Commodity Implementation
Primary Label Replaced Label Implementation Instructions Implementation Date
*** *** *** ***
Document Description of Change
Initial SAP release revision E; revisions A, B, C, and D are in the DHF.
User is responsible for using the most current version of the document.
Confidential Information - Property of Hospira,Inc. DIR Cover Page:1 of 1

For use with the following list numbers:
Technical Service Manual
Hospira, Inc.
275 North Field Drive
Lake Forest, IL 60045 USA
30010 30011 30012
(Including English for Canada list numbers
30010-65, 30011-65, and 30012-65)
T
M
INFUS(5
T
M
Compatible with
Software
430-97316-001 (E, 2014-10)

Plum 360 Infuser Technical Service Manual
This page intentionally left blank.

Technical Service Manual i Plum 360 Infuser
Change History
Part Number Description of Change
430-97316-001
(D, 2014-06)
Initial Release
430-97316-001
(E, 2014-10)
Changed Sections 1, 4, 5, 6, 7, 8, 9 to align content with current
infuser hardware/software.
Removed Index.
Updated front and back covers with current revision information
and symbols.

CHANGE HISTORY
Plum 360 Infuser ii Technical Service Manual
This page intentionally left blank.

CONTENTS
Technical Service Manual iii Plum 360 Infuser
Contents
SECTION 1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 SCOPE. ..........................1!1
1.2 CONVENTIONS .......................1!2
1.3 COMPONENT DESIGNATORS .................1!3
1.4 ACRONYMS AND ABBREVIATIONS ...............1!3
1.5 USER QUALIFICATION ....................1!5
1.6 ARTIFACTS. ........................1!5
1.7 ELECTROMAGNETIC COMPATIBILITY ..............1!6
1.8 FCC INFORMATION .....................1!6
1.8.1 CANADIAN DEPARTMENT OF COMMUNICATIONS
INDUSTRY CANADA NOTICE (CANADA ONLY) .......1!7
1.8.2 FCC RULES, PART 15/INDUSTRY CANADA . .........1!7
1.9 INSTRUMENT INSTALLATION PROCEDURE ...........1!8
1.9.1 UNPACKING .....................1!8
1.9.2 INSPECTION .....................1!8
1.9.3 INFUSER OPERATION. .................1!8
1.10 SELF TEST ......................1!9
1.11 CONNECTIVITY CHECK . ...................1!11
1.12 BIOMED ..........................1!13
1.12.1 BIOMED ACCESS ...................1!13
1.12.2 SOFTWARE UPDATES . .................1!17
1.12.3 PREVENTIVE MAINTENANCE ..............1!20
1.12.4 SET TIME AND DATE ..................1!22
1.12.5 MANAGE LANGUAGES .................1!23
1.12.6 DISPLAY LOGS ....................1!25
1.12.7 INFUSER SETTINGS ..................1!26
1.12.8 MANAGE NETWORK ..................1!29
1.12.8.1 WIRELESS SETTINGS ..............1!30
1.12.8.2 ETHERNET SETTINGS ..............1!31
1.12.8.3 HOSPIRA MEDNET SETTINGS ...........1!32
1.12.8.4 RESET NETWORK TO DEFAULT SETTINGS ......1!33
1.12.8.5 SHUTDOWN CE ................1!34
SECTION 2
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
SECTION 3
SYSTEM OPERATING MANUAL . . . . . . . . . . . . . . . . . . . . . 3-1
SECTION 4
THEORY OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 GENERAL DESCRIPTION ...................4!1
4.2 ELECTRONIC SUBSYSTEM OVERVIEW ..............4!2
4.2.1 CPU SUBSYSTEM. ...................4!2
4.2.1.1 CPU .....................4!2
4.2.1.2 SYSTEM MEMORY ADDRESS MAP .........4!3
4.2.1.3 CONTROL LOGIC . ...............4!3
4.2.1.4 LCD CONTROLLER ...............4!3
4.2.1.5 LCD BACKLIGHT CONTROL ...........4!3

CONTENTS
Plum 360 Infuser iv Technical Service Manual
4.2.1.6 LCD CONTRAST CONTROL . ...........4!4
4.2.1.7 REAL!TIME CLOCK ...............4!4
4.2.1.8 VOLTAGE MONITOR WATCHDOG TIMER ......4!5
4.2.1.9 ANALOG!TO!DIGITAL CONVERTER ........4!5
4.2.1.10 DIGITAL!TO!ANALOG CONVERTER ........4!7
4.2.1.11 FRONT PANEL KEYPAD MATRIX . .........4!7
4.2.1.12 FRONT PANEL ON/OFF KEY . ...........4!7
4.2.1.13 FRONT PANEL LED INDICATORS .........4!7
4.2.1.14 NURSE CALL INTERFACE. ............4!8
4.2.1.15 AUDIBLE INDICATORS .............4!8
4.2.1.16 POWER SUPPLY INTERFACE ...........4!8
4.2.1.17 INFUSION MECHANISM INTERFACE ........4!9
4.2.2 POWER SUPPLY SUBSYSTEM ...............4!11
4.2.2.1 MAIN SWITCHING REGULATOR . .........4!11
4.2.2.2 MAIN REGULATOR FAULT DETECTION .......4!12
4.2.2.3 SYSTEM POWER ................4!12
4.2.2.4 AUXILIARY SUPPLIES ..............4!12
4.2.2.5 POWER CONTROL ...............4!12
4.2.2.6 BATTERY VOLTAGE MEASUREMENT ........4!13
4.2.2.7 BATTERY CHARGE/DISCHARGE CURRENT
MEASUREMENT ................4!13
4.2.2.8 BATTERY CHARGER ..............4!13
4.2.2.9 BATTERY ...................4!14
4.2.3 INFUSION MECHANISM SUBSYSTEM ...........4!15
4.2.3.1 MOTORS/MOTOR DRIVE . ............4!15
4.2.3.2 MOTOR POSITION SENSORS ...........4!16
4.2.3.3 V2_5 REFERENCE VOLTAGE. ...........4!17
4.2.3.4 AIR SENSORS .................4!17
4.2.3.5 PRESSURE SENSORS ..............4!19
4.2.3.6 PRESSURE SENSOR CALIBRATION .........4!20
4.2.3.7 CASSETTE PRESENCE SELECTION .........4!20
4.2.3.8 SERIAL EEPROM ................4!21
4.2.4 CONNECTIVITY ENGINE MODULE ! REVISION 3.0 ......4!21
4.2.4.1 CE 3.0 COMMON AND PERIPHERAL INTERFACES ...4!23
4.2.4.2 PLUM 360 CPU MEMORY .............4!24
4.2.4.3 WI!FI. ....................4!24
4.2.4.4 ETHERNET ..................4!24
4.2.4.5 NURSE CALL .................4!24
4.2.4.6 PERIPHERAL POWER SUPPLY ...........4!24
4.2.4.7 USB .....................4!25
4.2.4.8 IMX534 APPLICATION PROCESSOR . ........4!25
4.2.4.9 REAL TIME CLOCK ...............4!25
4.2.4.10 MAIN ALARM VOLUME CONTROL .........4!25
4.3 PRINTED WIRING ASSEMBLIES. ................4!25
4.3.1 POWER SUPPLY PWA ..................4!25
4.3.2 PERIPHERAL ASSEMBLY ................4!26
4.3.3 COMMON PWA ....................4!27
4.3.4 ANTENNA PWA ....................4!27
4.3.5 CPU PWA ......................4!27
4.3.6 DRIVER PWA .....................4!28
4.3.7 SWITCH PWA .....................4!28
4.3.8 APP PWA. ......................4!29
4.4 LCD ...........................4!29
4.5 MECHANICAL OVERVIEW. ..................4!29
4.5.1 CASSETTE ......................4!30

CONTENTS
Technical Service Manual v Plum 360 Infuser
4.5.2 INFUSION MECHANISM ASSEMBLY ............4!31
4.5.2.1 MOTOR AND VALVE ASSEMBLIES .........4!32
4.5.2.2 A/B VALVE SUBSYSTEM .............4!32
4.5.2.3 INLET/OUTLET VALVE SUBSYSTEM. ........4!32
4.5.2.4 PLUNGER DRIVE SUBSYSTEM ...........4!33
SECTION 5
MAINTENANCE AND SERVICE TESTS . . . . . . . . . . . . . . . . . . 5-1
5.1 CLEANING AND DISINFECTION ................5!1
5.2 CLEANING .........................5!2
5.2.1 APPROVED CLEANING SOLUTIONS ............5!2
5.2.2 CLEANING SUPPLIES ..................5!3
5.2.3 PREPARING THE INFUSER FOR CLEANING .........5!3
5.2.4 GENERAL CLEANING INSTRUCTIONS ...........5!4
5.2.5 CLEANING EXTERIOR SURFACES .............5!5
5.2.6 CLEANING THE CASSETTE RECEPTACLE ..........5!7
5.2.7 CLEANING THE POWER CORD VELCRO STRAP . .......5!10
5.2.8 CLEANING INFUSER ACCESSORIES ............5!10
5.2.9 RINSING THE INFUSER .................5!10
5.2.10 DRYING THE INFUSER .................5!10
5.3 DISINFECTION .......................5!11
5.3.1 APPROVED DISINFECTING SOLUTIONS ..........5!11
5.3.2 DISINFECTING SUPPLIES ................5!11
5.3.3 PREPARING THE INFUSER FOR DISINFECTION .......5!11
5.3.4 GENERAL DISINFECTION INSTRUCTIONS .........5!12
5.3.5 DISINFECTING EXTERIOR SURFACES ...........5!13
5.3.6 DISINFECTING THE CASSETTE DOOR AND RECEPTACLE. ...5!13
5.3.7 DISINFECTING THE POWER CORD VELCRO STRAP ......5!14
5.3.8 DISINFECTING ACCESSORIES ..............5!14
5.3.9 RINSING THE INFUSER .................5!14
5.3.10 DRYING THE INFUSER .................5!14
5.4 PREVENTIVE MAINTENANCE .................5!15
5.4.1 LABELS INSPECTION ..................5!16
5.4.2 AC POWER CORD, RETAINER, AND VELCRO STRAP
INSPECTION ....................5!18
5.4.3 FRONT ENCLOSURE, REAR ENCLOSURE, CASSETTE DOOR,
AND DOOR LEVER INSPECTION AND TEST ........5!19
5.4.4 DOOR ROLLER INSPECTION AND TEST. ..........5!20
5.4.5 FLUID SHIELD INSPECTION ...............5!21
5.4.6 DISTAL PRESSURE PIN INSPECTION ............5!23
5.4.7 PROXIMAL PRESSURE PIN INSPECTION ..........5!24
5.4.8 RUBBER FOOT PAD INSPECTION .............5!25
5.4.9 POLE CLAMP INSPECTION AND TEST ...........5!26
5.4.10 BATTERY REPLACEMENT ................5!28
5.4.11 KEYPAD INSPECTION. .................5!30
5.4.12 DISPLAY AND INDICATORS INSPECTION . .........5!31
5.4.13 PREVENTIVE MAINTENANCE CHECKLIST. .........5!33
5.5 PERFORMANCE VERIFICATION TEST ..............5!34
5.5.1 PVT EQUIPMENT LIST .................5!35
5.5.2 TEST SETUPS .....................5!35
5.5.2.1 BASIC TEST SETUP ...............5!36
5.5.2.2 PROXIMAL AIR!IN!LINE TEST SETUP ........5!46
5.5.2.3 DISTAL AIR!IN!LINE TEST SETUP .........5!47
5.5.2.4 PRIMING ARUN!IN CASSETTE ASSEMBLY ......5!48
5.5.2.5 DISTAL OCCLUSION TEST SETUP .........5!51

CONTENTS
Plum 360 Infuser vi Technical Service Manual
5.5.3 SELF TEST ......................5!54
5.5.4 CASSETTE ALARM TEST ................5!54
5.5.5 UNRESTRICTED FLOW TEST ...............5!55
5.5.6 DISPLAY TEST ....................5!55
5.5.7 KEYPAD VERIFICATION/FUNCTIONAL TEST ........5!55
5.5.8 LOCKING AND UNLOCKING THE KEYPAD TEST .......5!57
5.5.9 ALARM LOUDNESS TEST ................5!58
5.5.10 PROXIMAL OCCLUSION TEST ..............5!59
5.5.11 PROXIMAL AIR!IN!LINE TEST ..............5!60
5.5.12 DISTAL AIR!IN!LINE TEST ................5!60
5.5.13 DISTAL OCCLUSION TEST . ...............5!61
5.5.14 DELIVERY ACCURACY TEST ...............5!64
5.5.15 NURSE CALL TEST ...................5!65
5.5.16 ELECTRICAL SAFETY TEST. ...............5!67
5.5.17 END OF THE PVT ...................5!68
SECTION 6
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.1 TECHNICAL ASSISTANCE ...................6!1
6.2 ALARM MESSAGES AND ALARM CODES .............6!1
6.2.1 OPERATIONAL ALARM MESSAGES AND CODES .......6!2
6.2.2 ALARM CODES REQUIRING TECHNICAL SERVICE ......6!9
6.3 TROUBLESHOOTING PROCEDURES ...............6!15
6.3.1 UNRESTRICTED FLOW .................6!18
6.3.2 RESETTING THE NETWORK SETTINGS TO FACTORY
DEFAULTS .....................6!19
6.3.3 RESETTING THE INFUSER SETTINGS TO FACTORY
DEFAULTS .....................6!20
SECTION 7
REPLACEABLE PARTS
AND REPAIRS . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7.1 REPLACEABLE PARTS ....................7!1
7.2 REPLACEMENT PROCEDURES .................7!1
7.2.1 SAFETY AND EQUIPMENT PRECAUTIONS .........7!1
7.2.2 REQUIRED TOOLS AND MATERIALS. ...........7!2
7.2.3 RUBBER FOOT PAD REPLACEMENT ............7!2
7.2.4 BATTERY, WIRE HARNESS, DOOR, AND DOOR PAD
REPLACEMENT ...................7!3
7.2.5 AC POWER CORD, RETAINER, AND VELCRO STRAP
REPLACEMENT ...................7!6
7.2.6 CE MODULE REPLACEMENT ...............7!7
7.2.7 CE MODULE COMPONENT REPLACEMENT .........7!10
7.2.7.1 VOLUME CONTROL KNOB REPLACEMENT. .....7!11
7.2.7.2 ANTENNA PWA REPLACEMENT ..........7!11
7.2.7.3 CE MODULE COVER REPLACEMENT ........7!12
7.2.8 SEPARATING THE FRONT ENCLOSURE, REAR ENCLOSURE,
AND MAIN CHASSIS .................7!13
7.2.9 FRONT ENCLOSURE, REAR ENCLOSURE, OR MAIN CHASSIS
REPLACEMENT ...................7!15
7.2.10 FRONT ENCLOSURE COMPONENT REPLACEMENT ......7!16

CONTENTS
Technical Service Manual vii Plum 360 Infuser
7.2.11 REAR ENCLOSURE COMPONENT REPLACEMENT .......7!18
7.2.11.1 POLE CLAMP ASSEMBLY, POLE CLAMP BRACKET,
HANDLE BRACKET, AND INSULATOR
REPLACEMENT. ................7!19
7.2.11.2 POLE CLAMP SHAFT/KNOB ASSEMBLY AND SHAFT
TIP REPLACEMENT ...............7!20
7.2.11.3 REAR ENCLOSURE GASKET REPLACEMENT .....7!20
7.2.12 MINIPOLE ASSEMBLY REPLACEMENT ...........7!21
7.2.13 MAIN CHASSIS ASSEMBLY COMPONENT REPLACEMENT ...7!23
7.2.13.1 POWER SUPPLY PWA REPLACEMENT ........7!24
7.2.13.2 KEYPAD REPLACEMENT .............7!25
7.2.13.3 DISPLAY ASSEMBLY REPLACEMENT ........7!26
7.2.13.4 CPU PWA REPLACEMENT. ............7!28
7.2.13.5 PIEZO ALARM ASSEMBLY REPLACEMENT ......7!34
7.2.13.6 INFUSION MECHANISM ASSEMBLY REPLACEMENT ..7!35
7.2.13.7 INFUSION MECHANISM CHASSIS GASKET TAPE
INSTALLATION ................7!37
7.2.13.8 CASSETTE DOOR AND FLUID SHIELD REPLACEMENT .7!38
7.2.13.9 DOOR HANDLE ASSEMBLY REPLACEMENT .....7!43
SECTION 8
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
SECTION 9
DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1