hpmont HD3N Series User manual

HD3N Series High-performance Smart Inverter
V1.1 2018.09
HD3N Series
High-performance
Smart Inverter
User Manual

FORWARD
Thank you for purchasing HD3N series high-performance smart inverter
manufactured by Shenzhen Hpmont Technology Co., Ltd.
This User Manual describes how to use HD3N series high-performance smart inverter
and their installation wiring, parameter setting, troubleshooting and daily
maintenance etc.
Before using the product, please read through this User Manual carefully. In addition,
please do not use this product until you have fully understood safety precautions.
Note:
Preserve this Manual for future use.
If you need the User Manual due to damage, loss or other reasons, please contact
the regional distributor of our company or directly contact our company Technical
Service Center.
If you still have some problems during use, please contact our company Technical
Service Center.
Due to product upgrade or specification change, and for the purpose of
improving convenience and accuracy of this manual, this manual’s contents may
be modified.
Email address: [e-mail]

Three-phase AC power supply
MCCB
Contactor
AC input reactor
(accessory)
EMI filter
HD3N
EMI filter
Motor
Braking resistor
(accessory)
Connectionwithperipheral devices
AC output reactor
(accessory)

Version and Revision Records
Time: 2018/09
Version: V1.1
Revised chapter Revised contents
•Add 55 - 400kW, 200 - 400kW (-C) products
•See section 2.3 for rated value
•See section 3.3 for installation direction and space
•See section 3.4 for structural specifications
•Input and output wiring, power terminal wiring, see section 4.2
•For power terminal description see section 4.3
•See section 4.4 for control board instructions
•For the selection of brake unit and braking resistor, see section 8.2
•See section 8.3 for reactor selection

HD3N Quick Start Guide
Note:
Some of the parameters are factory setting, user may not need to set them when first time using the
product.
1. Set rated parameters of motor
Power on HD3N. Set below parameters via keypad. Refer to nameplate of motor for correct parameter.
Ref. code Function Ref. code Function
F08.00 Rated power of motor F08.03 Rated frequency of motor
F08.01 Rated voltage of motor F08.04 Rated Rpm of motor
F08.02 Rated current of motor
2. Start/Stop HD3N and set running frequency via keypad
1. Power on HD3N. Use keypad to set motor parameter (F08.00 - F08.04), running frequency (F00.13)
and Acc. / Dec. time (F03.01, F03.02).
Ref. code Function Setting Description
F00.10 Frequency setting channel selection 0 (default) Running frequency set by keypad
digital setting
F00.11 Command setting channel selection 0 (default) Keypad runs command channel
F00.13 Running frequency digital setting - Running frequency, adjust according
to actual
F03.01 Acc. time 1 - Acc. time, adjust according to actual
F03.02 Dec. time 1 - Dec. time, adjust according to actual
2. Press key ( ) on keypad to start HD3N. Press / key to increase/decrease setting
frequency. Press key ( ) to stop HD3N.

3. To use terminal to start/stop, and use keypad to set running frequency
1. DI1 is forward signal input, DI2 is reverse signal input. Below is the connection.
2. Power on HD3N. Set function codes according to connection.
Ref. code Function Setting Description
F00.10 Select frequency setting channel 0 (default) Digital setting by keypad
F00.11 Select command setting channel 1 Set by terminal
F00.13 Running frequency digital setting - Running frequency, set according to
actual
F03.01 Acc. time 1 - Acc. time, set according to actual
F03.02 Dec. time 1 - Dec. time, set according to actual
F15.00 DI1 function selection 2 (default) Forward (terminal forward signal input)
F15.01 DI2 function selection 3 (default) Reverse (terminal reverse signal input)
3. Connect K1, motor will forward run. Disconnect it, motor stops running. Connect K2, motor Reverse
run. Disconnect K2, motor stops running. Disconnect K1 and K2, motor stops running.
Set F00.13 or press / on keypad to increase / decrease setting frequency.
DI1
COM
K1
K2 DI2
DO1
R1C
R1B
R1A
ForwardOutput indicating
signal at running
Fault indicating
Reverse

4. To use terminal to start/stop and set analogue running frequency
1. DI1 is forward signal input, DI2 is reverse signal input. Below is the connection.
2. Power on, and set function code according to connection.
Ref. code Function Setting Meaning
F00.10 Select frequency setting channel 3 Set by analogue
F00.11 Select command setting channel 1 Set by terminal
F03.01 Acc. time 1 - Acc. time, adjust according to actual
F03.02 Dec. time 1 - Dec. time, adjust according to actual
F15.00 DI1 function selection 2 (default) Forward (terminal forward signal input)
F15.01 DI2 function selecrtion 3 (default) Reverse (terminal reverse signal input)
F16.01 Analogue input AI1 function selection 2 (default) Frequency setting channel (set by AI1)
3. Adjust AI1 to set running frequency.
4. Connect K1, motor forward run; disconnect K1, motor stops running. Connect K2, motor reverse run;
disconnect K2, motor stops running. Connect or disconnect both K1 and K2, motor stops running.
DI1
COM
DI2
AI1
+10
Fault indicating
Output indicating
signal at running
K1
K2 DO1
R1C
R1B
R1A
GND
Forward
Reverse
Analogue input

5. To use terminal to start/stop, and use communication to set running frequency
1. DI1 is forward signal input, DI2 is reverse signal input. Below is the connection.
2. Power on, and set function parameters according to connection.
Ref. code Function Setting Meaning
F00.10 To select frequency setting channel 2 SCI communication setting
F00.11 To select command setting channel 1 Running command set by terminal
F03.01 Acc. time 1 - Acc. time, adjust according to actual
F03.02 Dec. time 1 - Dec. time, adjust according to actual
F15.00 DI1 function selection 2 (default) Forward (terminal forward signal input)
F15.01 DI2 function selection 3 (default) Reverse (terminal reverse signal input)
F15.18 DO1 function selection 2 (default) Inverter is running
F17.00 Data format 0 (default) 1-8-2 format, no parity, RTU
F17.01 Baut rate 3 (default) 9600bps
F17.02 Local address 2 (default)
3. Connect K1, motor forward run; disconnect K1, motor stops running. Connect K2, motor reverse run;
disconnect K2, motor stops running. Connect or disconnect both K1 and K2, motor stops running.
4. SCI code 0x06 reads to register 0x3201 to change running frequency.
E.g: set running frequency of slave address 2 = 15.00Hz:
Command /
Response
Frame
Address Code Register address Register content Checksum
0x02 0x06 0x32 0x01 0x11 0x94 0xDB 0x7E
DI1
COM
DI2
Fault indicating
Output indicating
signal at running
Forward
Reverse
K1
K2 DO1
R1C
R1B
R1A
A
B
PLC 485+
485-

6. To use communication to start/stop and to set running frequency
1. Wire communication lines as following:
2. Power on, and set function parameters according to connection.
Ref. code Function Setting Meaning
F00.10 To select frequency setting channel 2 SCI setting
F00.11 To select command setting channel 2 Running command channel set by SCI
F03.01 Acc. time 1 - Acc. time, adjust according to actual
F03.02 Dec. time 1 - Dec. time, adjust according to actual
F17.00 Data format 0 (default) 1-8-2 format, no parity, RTU
F17.01 Baut rate 3 (default) 9600bps
F17.02 Local address 2 (default)
3. Register 0x3200 of SCI communication (code 0x06) starts/stops inverter whose local address = 2.
E.g: Forward start command is as following:
Command /
Response
Frame
Address Code Register address Register content Checksum
0x02 0x06 0x32 0x00 0x10 0x01 0x4B 0x41
E.g: Dec stop command is as following:
Command /
Response
Frame
Address Code Register address Register content Checksum
0x02 0x06 0x32 0x00 0x10 0x04 0x8B 0x42
4. Register 0x3201 of SCI communication (code 0x06) sets the running frequency.
E.g: Set the running frequency of local address = 45.00Hz:
Command /
Response
Frame
Address Code Register address Register content Checksum
0x02 0x06 0x32 0x01 0x11 0x94 0xDB 0x7E
Fault indicating
Output indicating
signal at running
DO1
R1C
R1B
R1A
A
B
PLC 485+
485-

7. Motor parameter auto-tuning
1. Do parameter auto-tuning in keypad mode.
2. Wire correctly. Power on, and set motor parameter (F08.00 - F08.04) on keypad.
3. Below are auto-tuning methods for V/f and vector control.
Control mode Auto-tuning methods (recommended)
V/f control Manually torque boost
Static, rotary and stator resistance auto-tuning
Auto torque boost
Static and rotary auto-tuning
Vector control Rotary auto-tuning
Static auto-tuning:
F08.06 = 1 (stationary auto-tuning), press button ( ) to exit to parameter display status at
stop. Press button ( ) to start auto-tuning.
When auto-tuning finished, F08.07 - F08.09 are refreshed automatically.
Ref. code Function Ref. code Function
F08.07 Stator resistor of motor F08.09 Leakage inductance of motor
F08.08 Rotor resistance of electron 1
Rotary auto-tuning:
Free the motor from load before start rotary auto-tuning.
F08.06 = 2 (rotary auto-tuning), press button ( ) to exit to parameter display status at stop.
Press button ( ) to start auto-tuning.
Oscillation and over-current may occur during motor rotary. In this case, press button ( )
immediately to stop tuning, and adjust Acc. / Dec. time, F09.15 (LF oscillation-suppression of motor)
and F09.16 (HF oscillation-suppression of motor) to reduce the oscillation.
When auto-tuning finished, F08.04 and F08.07 - F08.16 are refreshed automatically.
Ref. code Function Ref. code Function
F08.04 Rated rpm of motor F08.12 Core saturation coefficient 1 of motor
F08.07 Stator resistance of motor F08.13 Core saturation coefficient 2 of motor
F08.08 Rotor resistance of motor F08.14 Core saturation coefficient 3 of motor
F08.09 Leakage inductance of motor F08.15 Core saturation coefficient 4 of motor
F08.10 Mutual inductance of motor F08.16 Core saturation coefficient 5 of motor
F08.11 Exitation current of motor
To measure the stator resistance:
F08.06 = 3 (Test stator resistance), press button ( ) to exit to parameter display status at
stop. Press button ( ) to start auto-tuning.
When auto-tuning finished, F08.07 is refreshed automatically.
Ref. code Function Ref. code Function
F08.07 Stator resistance of motor

8. Input/Output parameter setting for analogue AI and AO current 4 - 20mA
Analogue 4 - 20mA input
Current inputs through AI2. Default current: 0 - 20mA. Short connect pin 2 & pin 3 of CN2.
To use 4 - 20mA signal to adjust frequency 0 - 50Hz, set parameters according to following:
Method Ref. code Function Setting Meaning
By setting
analogue curve
F00.10 Frequency setting channel 3 Analogue setting
F05.01 Line 1 min. setting 20.0% /
F16.01 AI1 function 0 No function
F16.02 AI2 function 2 Frequency setting
By setting
analogue bias
and gain
F00.10 Frequency setting channel 3 Analogue setting
F00.18 Prevent reverse 1 Forbid reverse
F16.01 AI1 function 0 No function
F16.02 AI2 function 2 Frequency setting
F16.08 AI2 bias -20.0% AI2 analogue bias
F16.09 AI2 gain 1.20 AI2 analogue gain
Analogue 4 - 20mA output
AO1/AO2 can select current output, default: 0 - 20mA.
Short-connect pin2&3 on CN7 for AO1, and short-connect pin2&3 of CN8 for AO2.
To achieve 4 - 20mA output, please change bias and gain:
Output Ref. code Function Setting Meaning
AO1 F16.22 AO1 bias 20 AO1 analogue bias
F16.23 AO1 gain 80 AO1 analogue gain
AO2 F16.24 AO2 bias 20 AO2 analogue bias
F16.25 AO2 gain 80 AO2 analogue gain

CONTENTS
Chapter 1 Safety Information and Precautions.................................................................................................... 1
1.1 Safety Definition ............................................................................................................................... 1
1.2 About Motor and Load..................................................................................................................... 1
1.3 About HD3N....................................................................................................................................... 2
Chapter 2 Product Information............................................................................................................................... 5
2.1 Model.................................................................................................................................................. 5
2.2 Nameplate.......................................................................................................................................... 5
2.3 Rated Value ........................................................................................................................................ 6
2.4 Technical Data ................................................................................................................................... 7
2.5 Parts of Inverter................................................................................................................................. 9
Chapter 3 Machenical Installation........................................................................................................................ 11
3.1 Precautions ...................................................................................................................................... 11
3.2 Installation Site Requirement....................................................................................................... 11
3.3 Installation Direction and Space .................................................................................................. 12
3.4 Dimensions and Weight................................................................................................................. 13
Chapter 4 Electrical Installation............................................................................................................................ 17
4.1 Precautions ...................................................................................................................................... 17
4.2 Peripheral Accessories Selection.................................................................................................. 17
4.2.1 Wiring Specifications of Input and Output ....................................................................................... 17
4.2.2 Power Terminal Lug................................................................................................................................... 19
4.3 Main Circuit Terminals and Wiring ............................................................................................... 19
4.3.1 Supply and Motor Terminal....................................................................................................................19
4.3.2 Supply and Motor Connection..............................................................................................................21
4.4 Control Board .................................................................................................................................. 22
4.4.1 Control Terminal (7.5 - 75kW) ................................................................................................................23
4.4.2 Control Terminal (90 - 400kW)...............................................................................................................24
4.4.3 Jumper (7.5 - 75kW) ..................................................................................................................................25
4.4.4 Jumper (90 - 400kW).................................................................................................................................26
4.4.5 Communication Terminal (7.5 - 75kW)............................................................................................... 26
4.4.6 Communication Terminal (90 - 400kW).............................................................................................. 27
4.4.7 Control Terminal Wiring........................................................................................................................... 27
4.5 Meet EMC Requirement of Installation ....................................................................................... 32
4.5.1 Correct EMC Installation..........................................................................................................................32

4.5.2 Wiring Requirement.................................................................................................................................. 33
4.5.3 Motor Connection...................................................................................................................................... 33
4.5.4 Ground Connection...................................................................................................................................34
4.5.5 EMI Filter........................................................................................................................................................ 34
4.5.6 Countermeasures for Conduction, Radiation and Radio Frequency Interference..............35
4.5.7 Reactor........................................................................................................................................................... 35
Chapter 5 Operation Instructions......................................................................................................................... 37
5.1 Function Description...................................................................................................................... 37
5.2 Keypad Description ........................................................................................................................ 39
5.3 Display Status.................................................................................................................................. 41
Chapter 6 Function Introduction.......................................................................................................................... 45
6.1 Group d: Display Parameter.......................................................................................................... 46
6.1.1 d00: Status Display Parameter...............................................................................................................46
6.2 Group F: General Parameters........................................................................................................ 49
6.2.1 F00: Basic Parameters ............................................................................................................................... 49
6.2.2 F01: Protection of Parameters ...............................................................................................................53
6.2.3 F02: Parameters for Start and Stop ......................................................................................................54
6.2.4 F03: Acc. / Dec. Parameter....................................................................................................................... 57
6.2.5 F04: Process PID Control..........................................................................................................................58
6.2.6 F05: External Setting Curve Parameter............................................................................................... 61
6.2.7 F06: Multi-speed and Simple PLC.........................................................................................................63
6.2.8 F07: Wobble Function Parameter ......................................................................................................... 66
6.2.9 F08: Asyn. Motor Parameters ................................................................................................................. 67
6.2.10 F09: V/f Control Parameters .................................................................................................................69
6.2.11 F10: Motor Vector Control Speed-loop Parameters.....................................................................71
6.2.12 F11: Motor Vector Control Current-loop Parameters ..................................................................72
6.2.13 F15: Digital I/O Terminal Parameters.................................................................................................73
6.2.14 F16: Analogue I/O Terminal Parameters ..........................................................................................83
6.2.15 F17: SCI Communication Parameter .................................................................................................86
6.2.16 F18: Display Control Parameter ..........................................................................................................87
6.2.17 F19: Function-boost Parameters ........................................................................................................ 88
6.2.18 F20: Fault Protection Parameters .......................................................................................................95
6.2.19 F21: Torque Control Parameter ........................................................................................................... 98
6.2.20 F23: PWM Control Parameter ..............................................................................................................99
6.2.21 R02: Analogue Parameter Correction Factor............................................................................... 100
6.3 Group y: Manufacturer Function Parameters .......................................................................... 100

Chapter 7 Troubleshooting and Maintenance .................................................................................................101
7.1 Troubleshooting............................................................................................................................ 101
7.2 Maintenance.................................................................................................................................. 104
Chapter 8 Accessories........................................................................................................................................... 107
8.1 Extension Keypad and Accessories............................................................................................107
8.2 Braking Unit and Braking Resistor.............................................................................................109
8.3 Reactor Selection.......................................................................................................................... 110
Appendix A Parameters ....................................................................................................................................... 111
Appendix B Communication Protocol...............................................................................................................143

1
Safety Information and Precautions
2
Product Information
3
Machenical Installation
4
Electrical Installation
5
Operation Instructions
B
Communication Protocol
A
Parameters
6
Function Introduction
7
Troubleshooting and Maintenance
8
Accessories

Shenzhen Hpmont Technology Co., Ltd. Chapter 1 Safety Information and Precautions
HD3N Series User Manual V1.1 - 1 -
Chapter 1 Safety Information and Precautions
1.1 Safety Definition
Danger: A Danger contains information which is critical for avoiding safety hazard.
Warning: A Warning contains information which is essential for avoiding a risk of damage to products or other
equipements.
Note: A Note contains information which helps to ensure correct operation of the product.
1.2 About Motor and Load
Compared to industrial frequency operation
HD3N series are voltage-type inverters and their output is PWM wave with certain harmonic wave.
Therefore, the temperature, noise and vibration of motor will be a little higher than that at industrial
frequency running.
Constant torque at low-speed running
When HD3N drives a standard motor at low-speed running for a long time, the output torque ratings
will become worse due to the motor cooling is less effective. In that case, we suggest that you should
choose variable frequency motor.
Thermal protection of motor
When choose adaptive motor, HD3N can effectively implement the motor thermal protection.
Otherwise it must adjust the motor protection parameters or other protection measures to ensure that
the motor is at a safe and reliable running.
Running above the rated frequency of motor
If the motor runs exceeding its rated frequency, the noise will increase. Pay attention to the motor
vibration as well as ensure the motor bearings and mechanical devices to meet the requirement of
running speed range.
Lubrication of mechanical devices
At long time low-speed running, provide periodical lubrication maintenance for the mechanical
devices such as gear box and geared motor etc. to make sure the drive results meet the site need.
Mechanical resonance point of load
Set the skip frequency (F05.17 - F05.19) to avoid the load device or the motor mechanical resonance
point.
Danger
Warning
Note
1