hpmont HD3N-TC Series User manual

V1.0 2017.09
HD3N-TC Series
Crane Inverter
User Manual
Single/Three-phase 220 - 240V, 0.75 - 1.5kW
Three-phase 380 - 460V, 0.4 - 18.5kW

FORWARD
Thank you for purchasing HD3N-TC series crane inverter by Shenzhen Hpmont
Technology Co., Ltd.
This User Manual describes how to use HD3N-TC series crane inverter and their
installation wiring, parameter setting, troubleshooting and daily maintenance etc.
Before using the product, please read through this User Manual carefully. In addition,
please do not use this product until you have fully understood safety precautions.
Note:
Preserve this Manual for future use.
If you need the User Manual due to damage, loss or other reasons, please contact
the regional distributor of our company or directly contact our company Technical
Service Center.
If you still have some problems during use, please contact our company Technical
Service Center.
Due to product upgrade or specification change, and for the purpose of
improving convenience and accuracy of this manual, this manual’s contents may
be modified.
Telephone: [phone] or 189 4871 3800

Version and Revision Records
Time: 2017/9
Version: V1.0
Revised chapter Revised contents
• V1.0 published.

CONTENTS
Chapter 1 Quick Start Guide.................................................................................................................................... 1
Chapter 2 Product Information............................................................................................................................... 3
2.1 Product Information......................................................................................................................... 3
2.2 Dimension and Weight..................................................................................................................... 4
Chapter 3 Electrical Installation.............................................................................................................................. 5
3.1 Precautions ........................................................................................................................................ 5
3.1.1 Wiring ............................................................................................................................................................... 5
3.1.2 Terminal ........................................................................................................................................................... 6
3.2 Supply and Motor Terminal............................................................................................................. 6
3.2.1 Terminal Description................................................................................................................................... 6
3.2.2 Supply and Motor Connection................................................................................................................ 7
3.3 Control Board for Frame1 / Frame2 ............................................................................................... 9
3.3.1 Control Terminal ........................................................................................................................................... 9
3.3.2 Control Terminal Wiring ...........................................................................................................................10
3.4 Control Board for Frame3 / Frame4 ............................................................................................. 11
3.4.1 Jumper...........................................................................................................................................................11
3.4.2 Control Terminal .........................................................................................................................................12
3.4.3 Control Terminal Wiring ...........................................................................................................................14
3.5 Braking Resistor .............................................................................................................................. 19
Chapter 4 Operation Instructions......................................................................................................................... 21
4.1 Keypad Description ........................................................................................................................ 21
4.2 Display Status.................................................................................................................................. 23
4.3 Parameter Setting........................................................................................................................... 24
Chapter 5 Function Introduction.......................................................................................................................... 27
5.1 Group d: Display Parameter .......................................................................................................... 28
5.1.1 d00: Status Display Parameter...............................................................................................................28
5.2 Group F: General Parameters........................................................................................................ 31
5.2.1 F00: Basic Parameters ...............................................................................................................................31

5.2.2 F01: Protection of Parameters................................................................................................................33
5.2.3 F03: Acc/Dec Parameter...........................................................................................................................35
5.2.4 F05: External Setting Curve Parameter...............................................................................................36
5.2.5 F06: Multi-speed.........................................................................................................................................36
5.2.6 F08: Asyn. Motor 1 Parameter................................................................................................................37
5.2.7 F09: Motor 1 V/f Control Parameters ...................................................................................................39
5.2.8 F10: Motor 1 Vector Control Speed-loop Parameters....................................................................41
5.2.9 F11: Motor 1 Vector Control Current-loop Parameters .................................................................43
5.2.10 F13: Asyn. Motor 2 Parameter .............................................................................................................44
5.2.11 F15: Digital I/O Terminal Parameters.................................................................................................47
5.2.12 F16: Analogue I/O Terminal Parameters ..........................................................................................51
5.2.13 F17: SCI Communication Parameter .................................................................................................53
5.2.14 F18: Display Control Parameter ..........................................................................................................54
5.2.15 F19: Function-boost Parameters ........................................................................................................55
5.2.16 F20: Fault Protection Parameters .......................................................................................................57
5.2.17 F23: PWM Control Parameter ..............................................................................................................60
5.2.18 F24: Parameter for Lifting .....................................................................................................................61
5.2.19 F25: Light Load High Speed Parameter ...........................................................................................64
5.3 Group y: Manufacturer Function Parameters............................................................................. 65
Chapter 6 Troubleshooting ................................................................................................................................... 67

Safety Information and Precautions
Safety Definition
Pay attention to below marks on products/user manual.
Danger: A Danger contains information which is critical for avoiding safety hazard.
Warning: A Warning contains information which is essential for avoiding a risk of damage to products or other
equipements.
Note: A Note contains information which helps to ensure correct operation of the product.
Professional personnel
Only a trained and authorized professional person can maintain the product.
Danger
W
arning
Note

Shenzhen Hpmont Technology Co., Ltd. Chapter 1 Quick Start Guide
HD3N-TC Series Inverter User Manual V1.0 ―1―
Chapter 1 Quick Start Guide
Wiring
Ensure c motor direction is correct
Press button ( ) on keypad to test run, and make sure when FWD command is given, crane
goes down, at REV command, crane raises.
If not, switch any two phase of motor, or set F00.17 = 1.
Ensure crane type
Crane without braking control (inverter does not need to control brake, e.g., conic rotor type motor).
Set below parameters:
Ref. code Parameter Setting
F00.01 Motor 1 control mode 1 (Vector control 1 without PG)
F00.05 Braking tpye selection 0 (No braking control)
Crane with auto braking control (inverter needs to control brake). Set below parameters:
Ref. code Parameter Setting
F00.01 Motor 1 control mode 0 (V/f control without PG)
F00.05 Braking type selection 1 (Auto braking control)
DI1
DI2
DI3 R1A
R1C
R1B
Up
Power
supply
Power
supply
Down
Hi/Lo speed
GND
L1
L2
L3/N
U
V
W
M
(+) BR
Braking resistor
Frame 1 /
Frame 2 :
DI1
DI2
DI3 R1A
R1C
R1B
Up
Down
Hi/Lo speed
COM
L1
L2
L3
U
V
W
Brake
output
Brake
output
M
(+) BR
Braking resistor
Frame 3 /
Frame 4 :

Chapter 1 Quick Start Guide Shenzhen Hpmont Technology Co., Ltd.
―2―HD3N-TC Series Inverter User Manual V1.0
Set control parameter
Ref. code Parameter Setting
F00.11 Command setting channel 1 (Terminal)
F03.01 Acc time Set according to actual
F03.02 Dec time Set according to actual
Set protection parameter
Ref. code Parameter Setting
F24.03 UP brake releasing current 20.0%
F24.10 DN brake releasing current 20.0%

Shenzhen Hpmont Technology Co., Ltd. Chapter 2 Product Information
HD3N-TC Series Inverter User Manual V1.0 ―3―
Chapter 2 Product Information
2.1 Product Information
Model Motor (kW) Rated capacity
(kVA)
Rated input
current (A)
Rated output
current (A) Size
Single/Three phase power supply: 200 - 240V, 50/60Hz
HD3N-2D0P7G-TC 0.75 1.5 10.5 4.0 Frame 1
HD3N-2D1P5G-TC 1.5 2.8 18.5 7.5 Frame 1
Three phase power supply: 380 - 460V, 50/60Hz
HD3N-4T0P4G-TC 0.4 1.0 1.8 1.4 Frame 1
HD3N-4T0P7G-TC 0.75 1.5 3.4 2.3 Frame 1
HD3N-4T1P5G-TC 1.5 2.5 5.2 3.8 Frame 1
HD3N-4T2P2G-TC 2.2 3.4 7.3 5.1 Frame 1
HD3N-4T4P0G-TC 4.0 5.9 11.9 9.0 Frame 2
HD3N-4T5P5G-TC 5.5 8.5 15 13 Frame 2
HD3N-4T7P5G-TC 7.5 11 19 17 Frame 3
HD3N-4T011G-TC 11 16 28 25 Frame 3
HD3N-4T015G-TC 15 21 35 32 Frame 4
HD3N-4T018G-TC 18.5 24 39 37 Frame 4

Chapter 2 Product Information Shenzhen Hpmont Technology Co., Ltd.
―4―HD3N-TC Series Inverter User Manual V1.0
2.2 Dimension and Weight
Frame1 / Frame2
Frame3 / Frame4
Table 2-1 HD3N-TC dimension
Size
Dimension (mm) Mounting size (mm)
G.W. (kg)
W H D W1 H1 H2 d
Frame 1 100 150 125 82 140 / 5 1.5
Frame 2 116 185 145 98 174 / 6.5 2.7
Frame 3 140 260 155 122 248 235 6 5.4
Frame 4 180 298 175 160 284 270 6 8.3
D
H
H1
W1
W
2-Ød
D
H
H1
W1
W
2-Ød
Frame 1 Frame 2
H
H1
W1
W
4-Ød D
H2

Shenzhen Hpmont Technology Co., Ltd. Chapter 3 Electrical Installation
HD3N-TC Series Inverter User Manual V1.0 ―5―
Chapter 3 Electrical Installation
3.1 Precautions
3.1.1 Wiring
• Only qualified electrical engineer can perform wiring job.
• To facilitate the input side over-current protection and outage maintenance, connect inverter with power supply
via the MCCB or fuse.
• Do not dismantle inverter or do wiring operation until the power is cut-off for more than 10 minutes, the internal
charge indicator of inverter is off and the voltage between (+) and (-) of the main circuit terminals is below 36V.
• Check the wiring carefully before connecting emergency stop or safety circuit.
• There is more than 3mA leakage current in inverter grounding, depending on the running conditions. To ensure
safety, inverter and the motor must connect to separate and independent grounding wire, so as to ground
reliably. It must use Type B mode when utilize ground leakage protection devices (ELCB/RCD).
• Do not touch the wire terminals of inverter when it is live. The main circuit terminals are neither allowed
connecting to the enclosure nor short-circuiting.
• Do not do dielectric strength test on inverter.
• For inverter with more than 2 year’s storage, please use regulator to power it slowly.
• Do wiring connection of the braking resistor or the braking unit according to the wiring figure.
• Make sure the terminals are fixed tightly.
• Do not connect the AC supply cable to the output terminals U/V/W of inverter.
• Do not connect the phase-shifting capacitors to the output circuit.
• Switch motor or do variable and industrial frequency when inverter is in stop status.
• The inverter DC bus terminals must not be short-circuited.
Danger
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Chapter 3 Electrical Installation Shenzhen Hpmont Technology Co., Ltd.
―6―HD3N-TC Series Inverter User Manual V1.0
3.1.2 Terminal
• The bare portions of the power cables must be bound with insulation tapes.
• The control circuit is basically isolated with the power circuit. Do not touch inverter after it is powered.
• Ensure that AC supply voltage is the same as rated input voltage of inverter.
• If the control circuit is connected to external devices with live touchable port, it should increase an additional
isolating barrier to ensure that voltage classification of external devices not be changed.
• If connect the communication terminal of the control circuit to the PC, choose the RS485/232 isolating converter
which meets the safety requirement.
• Only connect the relay terminal to AC 220V voltage signal. Other control terminals are strictly forbiden for this
connection.
3.2 Supply and Motor Terminal
3.2.1 Terminal Description
Table 3-1 Supply and mot terminal description
Terminal Description
L1, L2, L3/N Three-phase AC power
input terminals
L1, L3/N Single-phase AC power
input terminals
U, V, W Output terminals, connect
to three-phase AC motor
(+), BR Braking resistor connection
terminals
PE Ground terminal, connect
to the ground
Danger
W
arning
L1
Frame 1:
L2 L3/N
(+) BR
UVW
PE

Shenzhen Hpmont Technology Co., Ltd. Chapter 3 Electrical Installation
HD3N-TC Series Inverter User Manual V1.0 ―7―
Terminal Description
L1, L2,
L3/N
Three-phase AC power
input terminals
L1, L3/N Single-phase AC power
input terminals
U, V, W
Output terminals,
connect to three-phase
AC motor
(+), BR Braking resistor
connection terminals
(+), (-) DC power input
terminal
PE Ground terminal,
connect to the ground
Terminal Description
L1, L2, L3 Three-phase AC power
input terminals
U, V, W Output terminals, connect
to three-phase AC motor
(+), BR Braking resistor connection
terminals
(+), (-)
DC power input
terminal;connect to
braking unit
PE Ground terminal, connect
to the ground
3.2.2 Supply and Motor Connection
During test running, make sure motor runs forward when the forward command is enabled.
If not, switch any two of the output terminals (U/V/W) or modify F00.17 = 1 to change the motor
direction.
The supply and motor connection are shown as Table 3-2. Refer to section 3.5 Braking Resistor (on
page 19) for braking resistor.
L1 L2 L3/N
PE
WVU
BR(+) (-)
Frame 2:
L1 L2 L3 U V W
(+) (-) BR
POWER MOTOR
PE
Frame 3 / Frame 4：

Chapter 3 Electrical Installation Shenzhen Hpmont Technology Co., Ltd.
―8―HD3N-TC Series Inverter User Manual V1.0
Table 3-2 Supply and motor connection
Frame 1
Frame 2
Frame 3 / Frame 4
BR U V W PE
Supply
ground
L1 L2 L3/N (+)
Braking
resistor
EMI filter
AC reactor
Mains supply
MCCB
Contactor
L1 L2 L3/N (+) (-) BR U V W PE
Braking
resistor Supply
ground
EMI filter
AC reactor
Mains supply
MCCB
Contactor
L1 L2 L3 (+) (-) BR U V WPE
Braking
resistor
Supply
ground
EMI filter
AC reactor
Mains supply
MCCB
Contactor

Shenzhen Hpmont Technology Co., Ltd. Chapter 3 Electrical Installation
HD3N-TC Series Inverter User Manual V1.0 ―9―
3.3 Control Board for Frame1 / Frame2
3.3.1 Control Terminal
Figure 3-1 Frame1 / Frame2 control terminal
Table 3-3 Frame1 / Frame2 control terminal description
Control terminal Description
+10 External power Max. output current 100mA
AI
Analogue input
Use switch to select voltage or current input
• Voltage 0 - 10V, impedance 32kΩ (factory
setting)
• Current 0 - 20mA, impedance 500Ω
Digital input (ADI) When AI = digital input (ADI function), receive switching signal with
over 6V
AO Analogue output Voltage 0 - 10V
GND Power supply ground Analogue and digital ground, 0V
DI1 - DI4 Digital input Valid when short-connect with GND
DO Digital output
Open collector output
• External voltage 10 - 30VDC, max. current 50mA
Or
High speed pulse output (F15.19 = No. 38)
• Max. frequency 10kHz (set by F16.26)
R1A, R1B, R1C Relay output • Contact rating : 250VAC/3A or 30VDC/1A
• R1B, R1C normally closed (NC); R1A, R1C normally open (NO)
Note:
Limit the current within 3A if relay terminal is to connect to AC 220V voltage signal.
+10 AI AO GND
DI1 DI2 DI3 DI4 DO R1A R1B R1C
VI
1
ON
Switch
VI
1
ON

Chapter 3 Electrical Installation Shenzhen Hpmont Technology Co., Ltd.
―10―HD3N-TC Series Inverter User Manual V1.0
3.3.2 Control Terminal Wiring
To reduce the interference and attenuation of control signal, length of control cable should limit within
50m. There should be more than 0.3m between the control cable and the motor cable.
The control cable must be shielded cable. The analogue signal cable must be shielded twisted pair.
Figure 3-2 Frame1 / Frame2 digital input (DI)
Figure 3-3 Frame1 / Frame2 digital output (DO)
Figure 3-4 Frame1 / Frame2 analogue input (AI)
DI1 DI2 DI3 DI4 GND
Dry Contact NPN Contact
DI1 DI2 DI3 DI4 GND
External controller
10 - 30VDC 10kΩ
DO GND
+
-
+10 GND
DO
f
Relay coil Digital
frequenc
y
+10 AI GND
VI
1
ON
AI GND
VI
1
ON

Shenzhen Hpmont Technology Co., Ltd. Chapter 3 Electrical Installation
HD3N-TC Series Inverter User Manual V1.0 ―11―
3.4 Control Board for Frame3 / Frame4
3.4.1 Jumper
Figure 3-5 Frame3 / Frame4 jumper
Table 3-4 Frame3 / Frame4 jumper description
Jumper Description
CN2
AI2 can select voltage or current signal.
• Pin 1 &,2 are short-connected, AI2 inputs voltage signal (factory setting);
• Pin 2 & 3 are short-connected, AI2 inputs current signal.
CN4
In interferential occasion, connecting PE and COM can increase immunity.
• Pin 1 & 2 are short-connected, PE and COM are not connected (factory setting);
• Pin 2 & 3 are short-connected, PE and COM are connected.
CN5
In interferential occasion, connecting PE and GND can increase immunity.
• Pin 1 & 2 are short-connected, PE and GND are not connected (factory setting);
• Pin 2 & 3 are short-connected, PE and GND are connected.
CN6
Impetance when AI2 = input current signal:
• Pin 1 & 2 are short-connected, impetance = 500Ω (factory setting);
• Pin 2 & 3 are short-connected, impetance = 250Ω.
CN7
AO1 can select voltage or current signal.
• Pin 1 & 2 are short-connected, AO1 outputs voltage signal (factory setting);
• Pin 2 & 3 are short-connected, AO1outputs current signal.
CN8
AO2 can select voltage or current signal.
• Pin 1 & 2 are short-connected, AO2 outputs voltage signal (factory setting);
• Pin 2 & 3 are short-connected, AO2 outputs current signal.
CN9
SCI communication can select proper resistance.
• Pin 1 & 2 are short-connected, no resistance (factory setting);
• Pin 2 & 3 are short-connected, select proper resistance.
CN5
CN4
CN15
CN9
CN6
CN8
CN7
CN2
Control
Board
13
13
13
13
13
13
13

Chapter 3 Electrical Installation Shenzhen Hpmont Technology Co., Ltd.
―12―HD3N-TC Series Inverter User Manual V1.0
Jumper Description
CN15
Analogue power supply input voltage selection:
• Pin 1 & 2 are short-connected, input voltage is +10V (factory setting);
• Pin 2 & 3 are short-connected, input voltage is +5V.
3.4.2 Control Terminal
Figure 3-6 Frame3 / Frame4 control terminal
Table 3-5 Frame3 / Frame4 control terminal description
Control terminal Description
A, B Communication
terminal A: 485+, B: 485-
+10V, GND Analogue power
supply
Analogue input use +10V power supply, max. output current is 100mA
• Change to +5V by setting jumper on CN15
GND is isolated to COM
AI1, AI2
Anglogue input
AI1, AI2 input voltage: 0 - 10V (input impedance: 22kΩ)
AI2 input current: 0 - 20mA (input impedance: 500Ω)
• AI2 can select voltage / current; AI2 = current: input impedance is
selectable
Digital input (ADI) When AI = digital input (ADI function), receive switching signal with
over 6V
AO1, AO2 Ananlogue output Output voltage/current signal: 0 - 10V/0 - 20mA
Programmable output
GND Analogue ground
13
+10V
A
B
AI1 AI2 DI1 DI2 DI3 DI4 DI5 DI6 COM R1ACOM
GND AO1 AO2 P24 SEL DO1 R1CGND COM CME DO2 R1B
Control Board
Terminal

Shenzhen Hpmont Technology Co., Ltd. Chapter 3 Electrical Installation
HD3N-TC Series Inverter User Manual V1.0 ―13―
Control terminal Description
DI1 - DI6 Digital input
Programmable bipolar optional input signal, compatible with DC/AC
input signal.
• Input voltage: 15VDC - 56VDC, compatible with 24VDC / 36VDC /
48VDC
• Input voltage: 12VAC - 54VAC, compatible with 36VAC / 48VAC
• Input impetance 6.2kΩ
P24, COM Digital power supply Digital input use +24V power supply, max. output current is 200mA
• COM is isolated to CME
SEL Digital input common
terminal
SEL and P24 are connected by default
• Disconnect SEL and P24 when use external power to drive DI
DO1, CME Digital output
Programmable optical-couple isolation
• DO1, DO2: open collector output; Output voltage: 0 - 30VDC,
max-output current 50mA
• DO2 can be selectable for pulse frequency output, max. frequency
10kHz
CME is isolated to COM, short-connected to COM by default
• Disconnect CME and COM when they are isolating output
DO2, COM Digital output
R1A/R1B/R1C Relay output Programmable output, contact rating: 250VAC/3A or 30VDC/1A
• R1B, R1C: normally closed; R1A, R1C: normally open
Note:
Limit the current within 3A if relay terminal is to connect to AC 220V voltage signal.