HRS AP109A User manual

/
Applicator / 供料器
AP109A

/ Applicable to the full-automatic crimping machine /
适用全自动压接机
 / Main unit of applicable crimping machine / 适用压接机主机

INSTRUCTION MANUAL
使用说明书
 
Fourth edition



CAUTION :
Be sure to read this Instruction Manual carefully before using it to secure safety in operation.
In addition, save this Instruction Manual so that it is available whenever necessary for review.
为了安全地使用机器，使用之前请一定阅读本使用说明书。
另外，请注意妥善保管本使用说明书，以便可以随时查阅。
注意

i

本機は、圧着作業上やむをえず機械の可動部品の近くで作業するため、可動部品に接触してしまう可能性
が常に存在していますので、実際にご使用されるオペレータの方および、保守、修理等をされる保全の方は、
以下の  を熟読されて、怪我などされないようにご使用ください。
なお、本取扱説明書および、警告表示の内容を十分に理解し、指示を守ってください。


 

 
 






 


ii



 


 



 

 


 



 

 
 


 
 


 

 
 
 󰃦

 


 

 

 


iii
For safe operation
Because of the machine’s design, there is always a possibility of contact with moving parts. The operators
of the machine and the maintenance personnel who are in charge of maintenance and repair work are
required to read the following SAFETY INSTRUCTIONS so as to avoid injury.
To fully understand the descriptions given in this Instruction Manual and the warning labels attached on the
machine, the warning messages are used in accordance with the below-stated classication. Please be sure
to thoroughly understand the messages and follow the instructions.
(I) Description of warning messages
* Determine the degree of impairment referring to the below-stated classication.
Major injury : Indicates the loss of eyesight, wounds, burns (hyperthermal and hypothermal
burns), electric shocks, fracture of a bone, poisoning, etc. requiring emergency of
extended medical care.
Injury (Minor injury) : Indicates wounds, burns, electric shocks, etc. requiring medical treatment.
Damage to property : Indicates damage to the machinery and or the surrounding area.
Used in the case where it is assumed that misuse of the machine will
expose the operator to immediate danger of major injury or death.
Used in the case where it is assumed that misuse of the machine can
expose the operator to danger of major injury or death.
Used in the case where it is assumed that misuse of the machine can
expose the operator to danger of injury and can cause damage to property.
DANGER
WARNING
CAUTION

iv
Safety instructions
Basic safety instructions
1. Be sure to read this Instruction Manual and all the instructions and other materials supplied with the unit
as accessories. Save this Instruction Manual and make it available for review whenever necessary.
Safety device
1. This Applicator is intended for the full-automatic crimping machine, and safety devices such as the safety
cover, etc. are not installed unit. Do not perform, therefore, the crimping operation by the semi-automatic
machine. In addition, read carefully the Instruction Manual for the full-automatic crimping machine and
pay attention to the safety before using this machine when performing the crimping operation.
Application
1. This machine shall only be used for its originally intended purpose while following the instructions
speciedinthisInstructionManual.
 2. Modications to this machine is prohibited.  We assume no responsibility for accidents resulting from
modications.
Training
1. To prevent possible accidents caused by unfamiliarity with the operation of the machine, the machine
shall only be allowed to be used by the operators who have been trained for proper operation and
providedwithsu󰀩cient knowledgeofsafe operationbythe employee.Forthis purpose,theemployer
shall establish a training plan and implement it for the operators beforehand.
Working wear
1. To protect against possible accidents resulting in personal injury by your cloths being caught in the
machine, be sure wear a work uniform and securely fasten buttons on the sleeve cu󰀨s and close the
zipperonthetopcenterplaitoftheuniform,ifany.Avoidwearinglooselyttedclothing.
2. The operator should fasten hair securely to avoid his/her hair from being caught in the machine.
3. The operator should wear close toe, rubber sole shoes.
Safety instructions in each category of work following
the delivery of the machine
Transportation
1. The machine shall be moved in such a way that secures safety avoid falling and dropping.
2. To protect against unexpected accidents or drop accidents, the machine shall be repackaged, if necessary, to
achievetheoriginallydeliveredstateorbetter.Priortorepackaging,wipeo󰀨oilgatheringonthemachine.
Unpacking
1. The machine is shipped in a corrugated cardboard box. Be sure to take the machine out from the box
while cautiously avoiding dropping the machine.
Lubrication
1. Use oil of the kind designated by us or an equivalent for the machine.
2. In the event that oil should get in your eye or contact your skin, immediately wash to remove it to protect
against irritations and rashes.
3. In the event that you should swallow oil by mistake, immediately consult a doctor to prevent diarrhea and
emesis.
Maintenance
1. To prevent possible accidents caused by unfamiliarity with the operation of the machine, repair and
adjustment of the machine shall be conducted only by maintenance personnel who have a full knowledge
of the machine. Any repair and adjustment beyond the range covered by the instructions given in this
Instruction Manual is prohibited. We assume no responsibility for accidents caused by improper repair
or adjustment or the use of non-genuine part(s).
2. To protect against personal injury, check to be sure that screws and nuts are not loosened after the
completion of repair/adjusting works and replacement of parts.
3. Periodically clean the machine as long as it is commissioned. To prevent possible accidents caused by
abrupt start of the machine during cleaning, be sure disconnect the machine prior to cleaning.
4. In the event that your machine fails to perform normally after repair or adjusting immediately stop
operation and contact us for service so as to protect against personal injury.
CAUTION

v
为了安全地使用机器
在进行压接工作时不得不在机器的动作零件附近操作，有接触到动作零件的危险，因此请使用机器的操作者和
维修人员一定仔细阅读 安全注意事项 ，避免受伤。
另外，请充分理解本使用说明书和警告表示的内容，并遵守指示操作。
※ 损害程度请参考以下的分类。
重伤 ： 指发生失明、负伤、烫伤 ( 高温、低温 )、触电、骨折、中毒等后遗症和需要住院长期治疗
的伤害。
伤害 ： 不需要住院、长期治疗的负伤、烫伤、触电等伤害。
财物损害 ： 指有关房屋、财产以及家畜、宠物的损害。
操作错误，有可能发生预想的使用者负伤的危险和物品损害的可能。
操作错误，有发生预想的使用者死亡或负重伤的可能。
注意
警告
危险 操作错误，有发生预想的使用者死亡或负重伤的危险。
(I) 警告表示的说明

vi
有关安全的注意事项
注意
基本的注意事项
1. 使用之前，请一定阅读本使用说明和所有附属说明书。另外，请妥善保管本使用说明书，以便随时可以
查阅。
安全装置
1. 本供料器是全自动压接机用，因此没有安装安全护罩等安全装置。请不要用半自动机进行压接。另外，
进行压接时，请仔细阅读全自动压接机的使用说明书，同时使用时必须充分注意安全。
用 途
1. 请不要将本机器使用于本来的用途和本使用说明书规定的使用方法以外。使用于用途以外的话，本公司
不负任何责任。
2. 请不要改造机器。由于改造发生的事故，本公司不负任何责任。
教育训练
1. 为了防止因不熟练而发生事故，应就本机器的操作进行教育，并对雇用人员进行安全教育，只能让具有
一定知识和掌握操作功能的操作者使用本机器。
工作时的服装
1. 为了防止衣服卷入机器发生人身事故，请穿着工作服，并扣好钮扣，拉好拉链。
2. 请把头发放进帽子里，以便避免头发卷入机器。
3. 请穿可以系带固定的鞋。
在各阶段的注意事项
搬 运
1. 移动时，请充分采取安全措施防止机器翻倒、掉落。
2. 为了防止不能预想的事故、掉落事故，重新包装时，请包装成类似原包装的状态再搬运。特别是，应把
粘附在机器上的油充分擦干净之后再包装。
开 箱
1. 本包装使用纸箱包装。开箱时，请注意不要掉落，慢慢地取出来。
加 油
1. 请使用本公司指定的机油或同等品给机器加油。
2. 为了防止发炎、脓肿，眼睛，身体粘附油之后，请立即清洗。
3. 为了防止泻肚、呕吐，误饮后，请立即去医院治疗。
维 修
1. 为了防止因不熟练发生事故，一定请熟悉机器的维修技术人员在本使用说明书规定范围内修理、调整机
器。另外，更换零件时，请一定使用本公司的纯正零件。对于错误的修理和调整以及非纯正零件发生的
事故，本公司不负任何责任。
2. 为了防止人身事故，修理调整和更换零件后，请一定确认螺丝、螺母的紧固。
3. 使用机器期间，请定期清扫机器。此时，为了防止突然的起动造成事故，请一定关掉电源之后再进行操作。
4. 为了防止人身事故，修理调整后，运转不正常时，请立即停止操作，委托本公司修理。

vii
目 次
 
 
 
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  
  
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 
 
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
 
 



 
 

 
 
 


 
 
（1）- 1 . ラム摺動部......................................................................................................................................... 20
（1）- 2 . 端子送り機構摺動部 ......................................................................................................................... 20
 
 
（3）- 1 . クリンパの交換 ................................................................................................................................. 22
（3）- 2 . アンビルの交換 ................................................................................................................................. 22
 
 
 
 
 
 
 
 
 
 .............................................................................33

viii
CONTENTS
1. Specifications ................................................................................................................2
2. Configuration .................................................................................................................2
3. Installing/removing the applicator...............................................................................4
4. Crimping operation .......................................................................................................4
4-1. Attaching/detaching the reel terminal ...............................................................................4
(1) Detaching the reel terminal from the main unit of the crimping machine .................................4
(2) Attaching the terminal to the applicator .......................................................................................4
(3) Detaching the terminal from the applicator ..................................................................................4
4-2. Preparing an electric cable ................................................................................................6
(1) Processing the terminal .................................................................................................................6
4-3. Making preparation for crimping operation.............................................................................6
(1) How to adjust the crimp height .....................................................................................................6
5. Basic outline of crimp operation..................................................................................8
5-1. Configuration and function of crimp contact....................................................................8
(1) Configuration of crimp contact ......................................................................................................8
(2) Function of each part of crimping contact....................................................................................8
5-2. Stripping of wire outer insulation .................................................................................... 11
(1) Correct stripping length................................................................................................................11
(2) Stripped wire condition.................................................................................................................11
5-3. Bellmouth (flare) ................................................................................................................ 11
5-4. Crimp height....................................................................................................................... 11
5-5. Tensile strength of crimped section and measuring method........................................13
(1) Tensile strength of crimped section ............................................................................................13
(2) Testing method of tensile strength ..............................................................................................13
5-6. Confirmation of the shape of contact after crimping.....................................................13
(1) Standards for acceptable crimp ...................................................................................................13
(2) Example of defective crimping.....................................................................................................15
6. Crimping quality ........................................................................................................19
6-1. Crimping conditions..........................................................................................................19
6-2. Crimping quality standards ..............................................................................................19
7. Maintenance..................................................................................................................21
(1) Lubrication .....................................................................................................................................21
(1)-1. Sliding section of the ram......................................................................................................21
(1)-2. Sliding section of the terminal feed mechanism .................................................................21
(2) Routine maintenance and inspection ..........................................................................................21
(3) Replacing the expendable parts...................................................................................................23
(3)-1. Replacing the crimper............................................................................................................23
(3)-2. Replacing the anvil ................................................................................................................23
(4) Expendable parts...........................................................................................................................23
8. Troubleshooting ...........................................................................................................25
(1) Troubles with respect to functions of the applicator .................................................................25
(2) Troubles with respect to crimping quality...................................................................................27
(3) Adjusting the position of the feed finger.....................................................................................29
(4) Adjusting the mounting position of the carrier chute ................................................................29
(5) How to adjust the position of the terminal .................................................................................29
9. Appendix .......................................................................................................................31
(1) Major component names...............................................................................................................31
(2) Development ..................................................................................................................................33