HTC Amadeus User manual

HTC CONFIDENTIAL
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© 2004, HTC Corporation. All rights reserved. TOTAL 63 CONT.ON. 2 PAGE NO. 1
Service Manual
for Amadeus
HTC Proprietary
Confidential Treatment Requested
Rev. A01
Nov 03, 2004
HTC Corp.
Engineering Mobility

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© 2004, HTC Corporation. All rights reserved. TOTAL 63 CONT.ON. 3 PAGE NO. 2
TITLE: Service Manual for Amadeus
REV.
NO. DATE CONTENTS DEP. REVISED
APP ’ D STGE.PER.
A01 11/03 First reversion TSC

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Table of contents
Chapter 1 - Introduction 5
1.1History
Chapter 2 - Product Specifications 6
Chapter 3 -ServicingTools 8
Chapter 4 - Assembling and Disassembling 9
4.1Disassembling
4.2Assembling 17
4.3MBPre-Assembling 23
4.4LCDPre-Assembling 25
Chapter 5 - Diagnostic Programs 26
5.1ListofTestItems(DiagnosticsinSDcard)
5.2 Test Procedure
5.3 Test Procedure and Description
Chapter 6 - Leakage current Measurement on MB 30
6.1 Leakage current measurement with Fixture
6.2 Battery Capacity Test
Chapter 7 - Software Upgrade procedure 36
7.1 Software upgrade 36
7.2 Smartphone Reset 42
7.4SoftwareBackuptoSDcard 43
Chapter 8 - RF Antenna test spec and criteria 44
8.1 Antenna Test Specification
8.2 Antenna Test Criteria

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Chapter 9 -InspectionCriteria 47
9.1Definition
9.2InspectionArea
9.3Criteria
Chapter 10 - Trouble Shooting 48
Chapter 11 - Labeling Plan 55
Chapter 12 -Sparepartslist 57
12.1 Spare parts list for repair
12.2AccessorySparepartslist
12.3Boardlevelpartslist
Chapter 13 -BoardLevelRepair 59
13.1 Problem Identification &Troubleshooting
13.2 Components to be Replaced

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Chapter 1 – Introduction
This manual provides the technical information to support the service activities of Amadeus. It
contains highly confidential information, so any or all of this document should not be revealed to
any third party.
1.1 History
Reversion Update item Pages effected
A01 First release N/A

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Chapter 2 - Product Specifications
Function Specification
Platform  Microsoft Smart Phone 2003
Dimensions  107.76 (L) x 46.83 (W) x 19.58 (T) mm
Weight  106.5g with battery
CPU  TI OMAP 730 tri-band GSM/GPRS solution
Memory  SDRAM：32MB
 Flash ROM：64MB
GSM Function  Tri-band 900/1800/1900
 GPRS, Class B
 Multi-slot class 10
Display  2.2 inch, 176x220 dots resolution
 64K colors TFT Transflective LCD
 Dot Pitch：66um x 198 um
 LED back Light
Keyboard/Button  One Power Button (On the Top)
 One Numeric Dialing Keypad(12 buttons)
 Two soft key button
 One Home/connection quick list button
 One Back button
 Send/Phone button
 End Phone button
 One 5- way navigation keypad
 One Camera Capture button
 Volume up button (Long Press as voice record)
 Volume down button(long press as Voice command/Dial.
Interface  3.0 V SIM Card.
 One mini-USB connector (Slave USB, Power IN)
 One Infrared IrDA SIR.
 One Mini SD memory card slot
 One external antenna connector.
 Earphone/microphone jack with stereo sound,2.5diameter
Power  Rechargeable battery, Li-Ion 1050 mAH
 Talk：3.5 ~ 4 hours
 Standby：140 hours
 AC Adapter:
- AC input rating：100 ~ 240 VAC, 50/60 HZ
- DC Output rating: 5VDC,1A
 Ambient Light Sensor for LED power consumption
Device to device
connectivity  Bluetooth  Infrared IrDA SIR
 USB mini-B plug and receptacle
CMOS Camera  Color
 Resolution: VGA
 Min. 5 Lux
 Preview Mirror

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Notification  One Bi-color LED (Green and Red) for GSM STANDBY, GSM standby,
GSM network status, Event Notification, Power charging status.
 One Blue LED for Bluetooth connectivity status.
 Vibration for notification and Incoming call.
 Notification by LED, Sound, Message, Vibration Motor.
Accessories  Bundle:
 AC adapter w/ DC_In via mini USB plug
 USB Sync cable
 Stereo wired headset with Microphone
 Standard Battery
 User Manual, Quick Start Guide, Sync. Software CD
 Option
 Car Adapter
 Traveler Charger with back up battery charging slot
 Car kit with Car Stereo Mute function
 Carrying case

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Chapter 3 - Servicing Tools
This chapter provides information for the servicing tools for Amadeus.
List of Servicing Tools
No. Item Use Remark
1 Disassembly tools Plastic stick for dismantle the unit
Cleaning wipers
Philips Screw driver
Protective Film
Tweezers
Air Gun
Clean Bench (Mandatory)
2 Mini USB cable For Synchronization Test
3 Mini SD Memory Card For SD card test
4 Headset For Hand free / Recording test
5 AC Adapter Power supply to Amadeus
6 Diagnostic Test Program Test Program for Functional Test
7 Software Upgrade tools For software version upgrade or re-flash
8 Label Printer & Scanner For Printing & Scanning regulation label when
housing or M/B is changed.
9 Battery Test Jig For Main Battery judgement.

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Chapter 4 - Assembling and Disassembling
4.1 Disassembling
Tools needed for Assembling and Disassembling
the Smart Phone
1. Glove & Lens Cleaning Tissue.
2. Plastic type tweezer.
3. Philip Screw Driver #0.
4. Philip Screw Driver type T5
5. Special Made Plastic Stick
Front side
Remove antenna rubber, battery cover, battery
from unit
Release the antenna radiator by insert in the
plastic stick into the gap between antenna and
frame (housing)

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The same method applied to the left side
Release the antenna
Unfasten 6 screws located on the back side
Insert in plastic stick into the gap between
upper cover and housing to release three
hooks which fix them.

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The same method to release hooks on other
side.
Release the camera FPC before removing the
frame.
Separate the Upper cover from frame housing
1. Vibrator could be removed from housing.
2. To remove the speaker, release three
screws which fix the sound box cover

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Three screws fix the sound box
Speaker could be released after removing the
sound box cover.
CAUTION:There is risk to damage the
camera during release the cover. Put your
finger to hold on the camera FPC during
release the cover.
To remove Camera, the camera lens should be
removed in advance, then use soft tool such as
stylus to push out the camera.
Caution: Please do not pull out the Camera
from its FPC side
CMOS camera

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Frame housing
Release the Switch board FPC
Release 6 hooks which hold the MB with upper
cover, starting from left side .
Remove the MB together with the LCD, pay
attention to the hooks.
Then take out the MB and LCD
Please use protector to protect the LCD screen

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1. Unfasten 7 screws located on metal support
of keypad.
Also 3 screws on the center
Take out the switch board
Switch board and keycap.
To remove keycap, just release it .

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To disassembly receiver
Slightly release it from its lower left part.
Push out the functional keypad and Numeric
keypad from front side
Take out and put on safe place.
Upper cover
Function keypad
Numeric keypad
MB and LCD
Release its two tape on LCD‘s rear side.

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To release the LCD, unlock the connector
cover.
Main Board
LCD
Now the disassembly process is DONE

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4.2 Assembly Process
Assembly vibrator into its place on rear cover.
Assemble Receiver into its place, notice the
two pins should not bent on assembly
process.
Notice: Receiver coming as spare part already
has double side tape on it. You could remove
the top layer and stick it on front panel.
Assemble functional keypad on upper cover.
Assemble numeric keypad on upper cover.

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Assembly Switch Board into upper cover.
Fasten 10 screws to fix the switch board.
Upper part assembly is done
LCD assembly.
Insert the LCD into MB connector which refer
to second white guide line
Remark: Make sure the LCD is installed
properly.

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Please be noticed that the Black part on FPC
cable should in line with the second white line
on MB
Place the LCD as shown on figure
Assemble the MB AND LCD INTO UPPER
cover.
Make sure the LCD & MB is inserted properly
into hooks.
Assemble the switch board connector

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Assemble frame housing to upper part
Starting from bottom part, match the connector
into their place.
Insert camera FPC into its place.
Then fasten frame housing with upper cover
properly.
Fix along each side of unit