HTC CENSUS User manual

Doc. No. DOC-00025733 REV.
Issued Date 2008/1/15
. Revised Date 2008/7/14 A03
Doc. Title Melbourne Service Manual Page 1 of 20
HTC CONFIDENTIAL
HTC Corporation
Melbourne
Service Manual
UHTC Proprietary
Confidential Treatment Requested
Rev. A03
Jul ,14, 2008
HTC Corp.
Engineering Mobility

Doc. No. DOC-00025733 REV.
Issued Date 2008/1/15
. Revised Date 2008/7/14 A03
Doc. Title Melbourne Service Manual Page 2 of 20
HTC CONFIDENTIAL
HTC Corporation
Revision Control Table
REV DATE CONTENTS DEP. REVISED APP
´ DSTGE
AX01 2007/1/26 Fist Draft (Per customer request) PSE Jason.Cl_Lee PSE PVT
A01 2008/1/15
1. Revise OS re-flash process and diagnostic test items
2. Revise board level 2.5 SPL PSE Jason.Cl_Lee PSE MV
A02 2008/4/17
1. Revise 6.3 WinCE test procedure
2. Revise combination keys of cold boot in page 23. PSE Jason.Cl_Lee PSE MV
A03 2008/7/14 1. Add LDI label and tamper evident label in the labeling plan. PSE Jason.Cl_Lee PSE MV

Doc. No. DOC-00025733 REV.
Issued Date 2008/1/15
. Revised Date 2008/7/14 A03
Doc. Title Melbourne Service Manual Page 3 of 20
HTC CONFIDENTIAL
HTC Corporation
1. Product Overview...................................................................................................................................4
2 Labeling Plan............................................................................................................................................6
2.1 MAIN UNIT REGULATORY LABEL (ON THE INSIDE BEHIND THE BATTERY)...................................................................6
2.2 MAIN UNIT REGULATORY LABEL (ON THE TOP OF THE MAIN UNITAS ILLUSTRATED BELOW)........................................8
2.3 LDI LABEL..........................................................................................................................................................9
2.4TAMPER EVIDENT LABEL....................................................................................................................................10
3. LCM inspection criteria (for new LCM)..............................................................................................11
4. Unit Disassembly/Assembly Procedure............................................................................................13
4.1 DISASSEMBLY PROCEDURE...............................................................................................................................13
4.2 ASSEMBLY PROCEDURE ...................................................................................................................................20
5. OS re-flash Procedure.........................................................................................................................25
6. Function Test Procedure......................................................................................................................28
6.1 HOW TO GO INTO DIAGNOSTIC MODE.................................................................................................................28
6.2 LIST OF DIAGNOSTIC TEST ITEMS .......................................................................................................................28
6.3 LIST OF WIN CE TEST ITEMS.............................................................................................................................30
6.4 LEAKAGE CURRENT MEASUREMENT...................................................................................................................33
6.5 RFANTENNA MEASUREMENT SPECIFICATION......................................................................................................36
7. Generic Troubleshooting.....................................................................................................................37
8. Photo for 80H & 99H Level.................................................................................................................41
9. Board Level 2.5 Repairs Introduction................................................................................................48

Doc. No. DOC-00025733 REV.
Issued Date 2008/1/15
. Revised Date 2008/7/14 A03
Doc. Title Melbourne Service Manual Page 4 of 20
HTC CONFIDENTIAL
HTC Corporation
1. Product Overview
zTop View and Bottom View
zSide View

Doc. No. DOC-00025733 REV.
Issued Date 2008/1/15
. Revised Date 2008/7/14 A03
Doc. Title Melbourne Service Manual Page 5 of 20
HTC CONFIDENTIAL
HTC Corporation
zBottom View

Doc. No. DOC-00025733 REV.
Issued Date 2008/1/15
. Revised Date 2008/7/14 A03
Doc. Title Melbourne Service Manual Page 6 of 20
HTC CONFIDENTIAL
HTC Corporation
2 Labeling Plan
2.1 Main unit Regulatory label (on the inside behind the battery)
HTC P/N: 77H00417-00M
Image file name: Main_Unit_Regulation
Please note: 1. The brand name is shown on Bezel.
2. All bar codes must be code 39 symbology.
Size: W25*L40
36mm

Doc. No. DOC-00025733 REV.
Issued Date 2008/1/15
. Revised Date 2008/7/14 A03
Doc. Title Melbourne Service Manual Page 7 of 20
HTC CONFIDENTIAL
HTC Corporation
20mm

Doc. No. DOC-00025733 REV.
Issued Date 2008/1/15
. Revised Date 2008/7/14 A03
Doc. Title Melbourne Service Manual Page 8 of 20
HTC CONFIDENTIAL
HTC Corporation
2.2 Main unit Regulatory label (on the top of the main unit as illustrated
below)
HTC P/N: 77H00422-00M
Image file name: Main_Unit_Upper Regulation
Please note: 1. The brand name is shown on Bezel.
2. All bar codes must be code 39 symbology.
15mm
51mm

Doc. No. DOC-00025733 REV.
Issued Date 2008/1/15
. Revised Date 2008/7/14 A03
Doc. Title Melbourne Service Manual Page 9 of 20
HTC CONFIDENTIAL
HTC Corporation
For Asset No.: CXXXXXXXY
C: Census
XXXXXXX: Range from 1,300,000 to 2,299,999
Y: Check digit-Mod 137
For S/N: SSYWWPPZZZZZ
SS: SITE CODE --> TY
Y: Year Last Digital of the Year.
WW: Week Code: 01 ~ 54
PP: Product Code: F2
ZZZZZ: Serial Number (00001 ~ 99999) Use Base 10
MODEL ID: CENSUS
Label Characteristic:
Material: polyester
Color: pantone 422c
Ink: pantone 425c
LDI label
P/N: 77H00488-00M
Main board area:

Doc. No. DOC-00025733 REV.
Issued Date 2008/1/15
. Revised Date 2008/7/14 A03
Doc. Title Melbourne Service Manual Page 10 of 20
HTC CONFIDENTIAL
HTC Corporation
Unit area:
2.4 Tamper Evident Label
P/N: 77H00460-01M
Location: