HUALIAN FRM-980I User manual

Contents
Preface................................................................................................................................................ 1
1 Product Introduction ................................................................................................................... 2
1.1 Products’ application .................................................................................................................... 2
1.2 Products’ feature....................................................................................................................... 2
1.3 Operation principles ................................................................................................................. 2
1.4 Principles of products’ naming................................................................................................ 3
1.5 Parameters of products............................................................................................................ 3
1.6 Products’ external structures .................................................................................................. 4
2 Safety, Preparation and Examination ....................................................................................... 8
2.1 Preparation for use ................................................................................................................... 8
2.2 Precautions on safety ............................................................................................................... 8
2.3 Operational environment......................................................................................................... 9
3 Installation..................................................................................................................................... 9
3.1 Necessary conditions for installation ..................................................................................... 9
3.2 Installation environment.......................................................................................................... 9
3.3 Installation steps ....................................................................................................................... 9
4 Startup and Commissioning......................................................................................................13
4.1 Introduction to the controlling panel................................................................................... 13
4.2 Power on...................................................................................................................................13
4.3 Commissioning.........................................................................................................................16
5 Standard Operation & Parameter Setting.............................................................................. 24
5.1 Preparation, adjustment and inspection before operation ..............................................25
5.2 Parameter setting.................................................................................................................... 25
6 Maintenance ...............................................................................................................................26
6.1 Attention for maintenance .................................................................................................... 26
6.2 Maintenance schedule ...........................................................................................................27
7 Troubleshooting..........................................................................................................................27
7.1 Troubleshooting ......................................................................................................................27
7.2 Motor maintenance ................................................................................................................29
8 Movement and Storage............................................................................................................. 30
8.1 Equipped with carton packaging...........................................................................................30
8.2 Storage of short time.............................................................................................................. 30
8.3 Storage of long time................................................................................................................ 30
8.5 Start the machine after long-term storage.......................................................................... 30
9 Electric Schematic Diagram ...................................................................................................... 31
9.1 Electric schematic diagram .................................................................................................... 31

1
Preface
Thank you for buying the Continuous Band Sealer. The Manual is suitable for the model FRM-980I
、
FRM-980II
、
FRM-980III
、
FRMQ-980III
、
FRQ-980III
、
FRMC-980III.
This instruction manual has following content:
Product introduction
Precautions on safety
Movements and storages
Installation
Operation and commissioning
Maintenance
Troubleshooting
This manual gives a description of the installation and use of the product, and it includes following
contents: the product’s movement, storage, installation, operation conditions, maintenance,
troubleshooting and repairing.
Notice:
Please read this manual carefully and understand it thoroughly before using.
Make sure this manual is possessed by the operator or the managerial personnel of this product.
Please retain this manual after reading and make sure it is available for reference if needed.
Any questions, please contact the manufacturer or distributor.
Responsibilities:
This manual is written carefully and for possible mistakes or the mistakes due to misunderstanding,
the manufacturer does not take any responsibility.
The manufacturer will not be responsible for the damage or problems caused by having not adopted
the specified spare part.
The manufacturer keeps the right of amendment on the parameter or parts without prior notice.
All rights are reserved by manufacturer. And without written approval, printing of any part of this
manual is forbidden. If found, the company reserves the right to pursue legal responsibilities.
Terms:
Sealing belt (Teflon belt): to make the bag be out of touch of heating block to avoid influence the
sealing effect.
Heater: consist of copper block and heating tube

1 Product Introduction
1.1 Products’ application
This sealer is suitable for sealing all kinds of plastic films, which is widely used in fields of food, medicine,
chemicals, commodities and agriculture, etc. It is ideal sealing equipment for packing batch products in
factories and shops.
1.2 Products’ feature
This sealer is ideal for sealing small packages, which adopts constant temperature control system
and stepless speed adjusting transmission mechanism.
It has the advantages of high efficiency for continuous sealing, reliable sealing quality, superior
structure and simple operation, etc.
The sealing direction of standard machine is from right to left. It can also be designed to seal from
left to right according to customers’ requirement.
It has three types: horizontal type, vertical type and floor type. The horizontal type one is suitable
for sealing packs of dry products while vertical one for powder or liquid products.
After sealing, the pack has grid embossing or stripe embossing. Also blank smooth embossing is
optional. Additional embossing roller or counter can be provided according to the customers’
requirements.
The machine works with solid-ink coder to print the colored labels while sealing. The coder is able to
print highly legible letters in optional colors. And it can dry instantly with good adhesion property.
The machine can print two lines in font size four (18PT) or three lines in font size five (10.5PT) at the
same time in R arrange. Every line can arrange 20 characters. And the company can provide
customers with special orders for T-type arrangements and multiple lines.
It applies to sealing different plastic films made from various materials. Or it can also be customized
to match with different packing lines.
1.3 Operation principles
After power supply is connected, electrothermal elements start to produce heat, which leads to rapid
temperature rise of both upper and bottom heating blocks. Adjust temperature controller and
speed-adjusting knob to get the required temperature and speed respectively. The sealing area of plastic
packing bag is conveyed to the position between two sealing belts by conveyor belt first, then clamped by
two sealing belts and delivered to the heating area. The plastic film is heated and softened. Under the
pressure from pinch roller, the film binds. After this, the sealing part will be conveyed to the cooling area
for cooling and forming, and then pressed by embossing roller for making stripe or grid pattern, and print
the needed colored labels.
The running of transmission part of the sealer and printer is started by motor, which drives sealing belts,
guiding belts and conveyor belt through gears to run synchronously, and intermittently drive the printing
mechanism to work synchronously.
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1.4 Principles of products’ naming
FR MQ - XXXX（right/left direction）
Blank means sealing from
right to left
Model
I horizontal type
II vertical type
III floor type
Sealing belt girth(mm)
With gas-filling device
Solid-ink colored printing
Continuous band sealer
1.5 Parameters of products
Model
Parameter
Item
FRM-980I FRM-980II FRM-980III FRMQ-980III FRQ-980III FRMC-980III
Voltage(V/Hz) AC 220/50 110/60
Driving power(W)
50
185
420
Sealing power(W) 300×2
Printing Heating Power
40×2
40×2
Sealing speed(m/min) 0~12 (0~16)
Sealing width(mm) 10
Temperature control range(
℃
)
0~300（
℃
）（Stepless adjustable）
Printing type Solid ink roller
Solid ink
roller
Distance from sealing center
to conveyor（mm）20~40 200~320 20~40
Simple layer film
thickness(mm) ≤0.08
Max. single bag loading of
conveyor (Kg) ≤1
Max. overall loading of
conveyor (Kg) ≤3
External dimensions
(LXWXH)（mm）
950×400×
430
950×400×
670
955×550×9
50 1050×900×900
3

Net weight (Kg)
29 35 35 50 48 50
4

1.6 Products’ external structures
FRM-980I
FRM-980II
FRM-980III
５

FRMQ-980III
FRQ-980III
６

FRMC-980III
７

2 Safety, Preparation and Examination
2.1 Preparation for use
This instruction is a detailed description of the Movement, Storage, Installation, Startup, Operation
condition, Maintenance, troubles & solutions and Repairing.
The installation of machine is suggested to be operated by trained person.
Pls follow the maintenance instructions
Before operating the machine, pls be sure to read the operation manual carefully and fully
understand it.
If there is any question, pls contact the supplier.
2.2 Precautions on safety
Pls confirm the machine voltage, frequency to prevent the accident.
This machine is in power system of single-phase three-wire, and the yellow and green wire is
protective earth wire which should be grounding and could not be removed.
The power cord should be protected from pressing, pulling, and should be winded when it is not
used.
Do not touch the electrical devices inside the machine after the power is turned on.
Do not touch any driving parts to avoid injury when the machine is in operation.
Do not open the machine hull, protection cover etc. when machine is on so as to avoid pinching,
scalding or electric shock.
Do not touch the heating blocks to prevent from burns.
When the machine is repaired, please proceed when the heating blocks are fully cool to avoid burns.
Do not use the machine in corrosive and dusty environments.
Do not optionally replace parts on the machine.
Keep the inside and outside of the machine clean and remove the surface adhesive materials from
the Teflon belt in time.
Fill and exchange oil in worm-gear case regularly, and oil gear and sprocket (YP7408 semi-liquid gear
oil).
When the machine is not in use, the power supply and air supply should be switched off.
Keep this manual properly for easy reference in the future.
This machine is produced as per the latest technology and security standard. There may be danger
or damage under improper operation. Please notice the keywords “DANGEROUS”, “WARNING”,
“TAKE CARE”.
E.g.:
DANGEROUS!
Ignorance of this notice will lead to damage even fatal accidence.
WARNING!
Ignorance of this notice will lead to damage even fatal accidence.
8

TAKE CARE!
Ignorance of this notice will lead to injury or property loss.
2.3 Operational environment
This product is designed to run under room temperature. If the environment is in bad condition (such as
corrosive atmosphere, high temperature or temperature in frequent changes), please contact the
manufacturer or distributor.
3 Installation
Before installation and operation, please read this manual carefully. You can get the information of the
installation, starting, maintenance and operation of the machine. Supplier is not responsible for the
problem caused by the operation against this manual.
Hope all client use this machine without any problem. If any question, feel free to contact supplier or
dealer.
3.1 Necessary conditions for installation
Caution! Harm to machine!
Without essential condition for installation, machine will be damaged.
Be careful injured!
Please obey the essential condition for installation.
Please assure the installation environment satisfy basic safety regulations.
3.2 Installation environment
No inflammable and explosive gas is allowed.
Environment temperature：5-30℃. If need operation under other temperature, please confirm with
supplier or dealer first.
Environment pressure, standard atmospheric pressure
Assure power environment satisfy requirements (refer to nameplate).
No inclined is an important factor of the machine successful operating.
Leave enough space to assure good ventilation for heat dissipation. At least 10cm interspace.
Machine cannot be exposed to heat source and steam device directly. (such as steamer,
dish-washing machine or stove)
Assure enough space to replace the easy worn spare parts.
3.3 Installation steps
FRM-980 Installation steps of electrical box
Take out the FRM-980I machine and electrical box, connect the terminal on the electrical box to the
9