HUALIAN FRM-980I User manual

Contents
Preface................................................................................................................................................ 1
1 Product Introduction ................................................................................................................... 2
1.1 Products’ application .................................................................................................................... 2
1.2 Products’ feature....................................................................................................................... 2
1.3 Operation principles ................................................................................................................. 2
1.4 Principles of products’ naming................................................................................................ 3
1.5 Parameters of products............................................................................................................ 3
1.6 Products’ external structures .................................................................................................. 4
2 Safety, Preparation and Examination ....................................................................................... 8
2.1 Preparation for use ................................................................................................................... 8
2.2 Precautions on safety ............................................................................................................... 8
2.3 Operational environment......................................................................................................... 9
3 Installation..................................................................................................................................... 9
3.1 Necessary conditions for installation ..................................................................................... 9
3.2 Installation environment.......................................................................................................... 9
3.3 Installation steps ....................................................................................................................... 9
4 Startup and Commissioning......................................................................................................13
4.1 Introduction to the controlling panel................................................................................... 13
4.2 Power on...................................................................................................................................13
4.3 Commissioning.........................................................................................................................16
5 Standard Operation & Parameter Setting.............................................................................. 24
5.1 Preparation, adjustment and inspection before operation ..............................................25
5.2 Parameter setting.................................................................................................................... 25
6 Maintenance ...............................................................................................................................26
6.1 Attention for maintenance .................................................................................................... 26
6.2 Maintenance schedule ...........................................................................................................27
7 Troubleshooting..........................................................................................................................27
7.1 Troubleshooting ......................................................................................................................27
7.2 Motor maintenance ................................................................................................................29
8 Movement and Storage............................................................................................................. 30
8.1 Equipped with carton packaging...........................................................................................30
8.2 Storage of short time.............................................................................................................. 30
8.3 Storage of long time................................................................................................................ 30
8.5 Start the machine after long-term storage.......................................................................... 30
9 Electric Schematic Diagram ...................................................................................................... 31
9.1 Electric schematic diagram .................................................................................................... 31

1
Preface
Thank you for buying the Continuous Band Sealer. The Manual is suitable for the model FRM-980I
、
FRM-980II
、
FRM-980III
、
FRMQ-980III
、
FRQ-980III
、
FRMC-980III.
This instruction manual has following content:
Product introduction
Precautions on safety
Movements and storages
Installation
Operation and commissioning
Maintenance
Troubleshooting
This manual gives a description of the installation and use of the product, and it includes following
contents: the product’s movement, storage, installation, operation conditions, maintenance,
troubleshooting and repairing.
Notice:
Please read this manual carefully and understand it thoroughly before using.
Make sure this manual is possessed by the operator or the managerial personnel of this product.
Please retain this manual after reading and make sure it is available for reference if needed.
Any questions, please contact the manufacturer or distributor.
Responsibilities:
This manual is written carefully and for possible mistakes or the mistakes due to misunderstanding,
the manufacturer does not take any responsibility.
The manufacturer will not be responsible for the damage or problems caused by having not adopted
the specified spare part.
The manufacturer keeps the right of amendment on the parameter or parts without prior notice.
All rights are reserved by manufacturer. And without written approval, printing of any part of this
manual is forbidden. If found, the company reserves the right to pursue legal responsibilities.
Terms:
Sealing belt (Teflon belt): to make the bag be out of touch of heating block to avoid influence the
sealing effect.
Heater: consist of copper block and heating tube

1 Product Introduction
1.1 Products’ application
This sealer is suitable for sealing all kinds of plastic films, which is widely used in fields of food, medicine,
chemicals, commodities and agriculture, etc. It is ideal sealing equipment for packing batch products in
factories and shops.
1.2 Products’ feature
This sealer is ideal for sealing small packages, which adopts constant temperature control system
and stepless speed adjusting transmission mechanism.
It has the advantages of high efficiency for continuous sealing, reliable sealing quality, superior
structure and simple operation, etc.
The sealing direction of standard machine is from right to left. It can also be designed to seal from
left to right according to customers’ requirement.
It has three types: horizontal type, vertical type and floor type. The horizontal type one is suitable
for sealing packs of dry products while vertical one for powder or liquid products.
After sealing, the pack has grid embossing or stripe embossing. Also blank smooth embossing is
optional. Additional embossing roller or counter can be provided according to the customers’
requirements.
The machine works with solid-ink coder to print the colored labels while sealing. The coder is able to
print highly legible letters in optional colors. And it can dry instantly with good adhesion property.
The machine can print two lines in font size four (18PT) or three lines in font size five (10.5PT) at the
same time in R arrange. Every line can arrange 20 characters. And the company can provide
customers with special orders for T-type arrangements and multiple lines.
It applies to sealing different plastic films made from various materials. Or it can also be customized
to match with different packing lines.
1.3 Operation principles
After power supply is connected, electrothermal elements start to produce heat, which leads to rapid
temperature rise of both upper and bottom heating blocks. Adjust temperature controller and
speed-adjusting knob to get the required temperature and speed respectively. The sealing area of plastic
packing bag is conveyed to the position between two sealing belts by conveyor belt first, then clamped by
two sealing belts and delivered to the heating area. The plastic film is heated and softened. Under the
pressure from pinch roller, the film binds. After this, the sealing part will be conveyed to the cooling area
for cooling and forming, and then pressed by embossing roller for making stripe or grid pattern, and print
the needed colored labels.
The running of transmission part of the sealer and printer is started by motor, which drives sealing belts,
guiding belts and conveyor belt through gears to run synchronously, and intermittently drive the printing
mechanism to work synchronously.
2

1.4 Principles of products’ naming
FR MQ - XXXX（right/left direction）
Blank means sealing from
right to left
Model
I horizontal type
II vertical type
III floor type
Sealing belt girth(mm)
With gas-filling device
Solid-ink colored printing
Continuous band sealer
1.5 Parameters of products
Model
Parameter
Item
FRM-980I FRM-980II FRM-980III FRMQ-980III FRQ-980III FRMC-980III
Voltage(V/Hz) AC 220/50 110/60
Driving power(W)
50
185
420
Sealing power(W) 300×2
Printing Heating Power
40×2
40×2
Sealing speed(m/min) 0~12 (0~16)
Sealing width(mm) 10
Temperature control range(
℃
)
0~300（
℃
）（Stepless adjustable）
Printing type Solid ink roller
Solid ink
roller
Distance from sealing center
to conveyor（mm）20~40 200~320 20~40
Simple layer film
thickness(mm) ≤0.08
Max. single bag loading of
conveyor (Kg) ≤1
Max. overall loading of
conveyor (Kg) ≤3
External dimensions
(LXWXH)（mm）
950×400×
430
950×400×
670
955×550×9
50 1050×900×900
3

Net weight (Kg)
29 35 35 50 48 50
4

1.6 Products’ external structures
FRM-980I
FRM-980II
FRM-980III
５

FRMQ-980III
FRQ-980III
６

FRMC-980III
７

2 Safety, Preparation and Examination
2.1 Preparation for use
This instruction is a detailed description of the Movement, Storage, Installation, Startup, Operation
condition, Maintenance, troubles & solutions and Repairing.
The installation of machine is suggested to be operated by trained person.
Pls follow the maintenance instructions
Before operating the machine, pls be sure to read the operation manual carefully and fully
understand it.
If there is any question, pls contact the supplier.
2.2 Precautions on safety
Pls confirm the machine voltage, frequency to prevent the accident.
This machine is in power system of single-phase three-wire, and the yellow and green wire is
protective earth wire which should be grounding and could not be removed.
The power cord should be protected from pressing, pulling, and should be winded when it is not
used.
Do not touch the electrical devices inside the machine after the power is turned on.
Do not touch any driving parts to avoid injury when the machine is in operation.
Do not open the machine hull, protection cover etc. when machine is on so as to avoid pinching,
scalding or electric shock.
Do not touch the heating blocks to prevent from burns.
When the machine is repaired, please proceed when the heating blocks are fully cool to avoid burns.
Do not use the machine in corrosive and dusty environments.
Do not optionally replace parts on the machine.
Keep the inside and outside of the machine clean and remove the surface adhesive materials from
the Teflon belt in time.
Fill and exchange oil in worm-gear case regularly, and oil gear and sprocket (YP7408 semi-liquid gear
oil).
When the machine is not in use, the power supply and air supply should be switched off.
Keep this manual properly for easy reference in the future.
This machine is produced as per the latest technology and security standard. There may be danger
or damage under improper operation. Please notice the keywords “DANGEROUS”, “WARNING”,
“TAKE CARE”.
E.g.:
DANGEROUS!
Ignorance of this notice will lead to damage even fatal accidence.
WARNING!
Ignorance of this notice will lead to damage even fatal accidence.
8

TAKE CARE!
Ignorance of this notice will lead to injury or property loss.
2.3 Operational environment
This product is designed to run under room temperature. If the environment is in bad condition (such as
corrosive atmosphere, high temperature or temperature in frequent changes), please contact the
manufacturer or distributor.
3 Installation
Before installation and operation, please read this manual carefully. You can get the information of the
installation, starting, maintenance and operation of the machine. Supplier is not responsible for the
problem caused by the operation against this manual.
Hope all client use this machine without any problem. If any question, feel free to contact supplier or
dealer.
3.1 Necessary conditions for installation
Caution! Harm to machine!
Without essential condition for installation, machine will be damaged.
Be careful injured!
Please obey the essential condition for installation.
Please assure the installation environment satisfy basic safety regulations.
3.2 Installation environment
No inflammable and explosive gas is allowed.
Environment temperature：5-30℃. If need operation under other temperature, please confirm with
supplier or dealer first.
Environment pressure, standard atmospheric pressure
Assure power environment satisfy requirements (refer to nameplate).
No inclined is an important factor of the machine successful operating.
Leave enough space to assure good ventilation for heat dissipation. At least 10cm interspace.
Machine cannot be exposed to heat source and steam device directly. (such as steamer,
dish-washing machine or stove)
Assure enough space to replace the easy worn spare parts.
3.3 Installation steps
FRM-980 Installation steps of electrical box
Take out the FRM-980I machine and electrical box, connect the terminal on the electrical box to the
9

terminal on the hull, and install the electrical box on the hull.
FRM-980II Installation steps
Take out the FRM-980II and dual axis assembly, and install one side in conveyor table (refer to the
red circle part in below picture) and insert the other side into connecting shaft to finish installation.
10

FRM-980III Installation steps
Take out floor type fixed support, casters, rung, fastening accessory. Install the rung on floor
type fixed support, and then install four casters in the bottom.
Take out floor type fixed support, casters, rung, fastening accessory. Install the rung on floor
type fixed support, and then install four casters in the bottom.
11

Take out the machine FRM-980III and take out the blot in its 6 rubber feet in the bottom (refer
to the red circle part in below picture). Put the machine FRBM-810III on the ready support. Then
screw back those blot according to its previous position.
Remark: If find the installation hole of the stand has deviation, user need to loosen the knobs in the
middle of stand. Fasten the knobs when match the installation hole with machine.
12

4 Startup and Commissioning
4.1 Introduction to the controlling panel
4.2 Power on
DANGER! ELECTRIC SHOCK!
No. Name Description
1
Emergency
Stop
Used to stop the running of machine. Press it to stop the machine at any
time. After pressing, the machine will stop all the operation.
2 Power Used to turn on or off the machine power supply.
3 Heat Sealing Optional opening and closing heat sealing function.
4 Fan Open or close heat sealing / Open or close fan
5 Printer Optional opening and closing solid-ink coding function.
6
Temperature
Controller
Adjust the temperature of the heating block.
7 Speed Knob Adjust the belt speed.
8
Solid -ink
Temperature
Adjust the temperature of the heating block in the solid-ink.
9 Mark Position Adjust the printing position on the bag film.
13

Please abide by safety operating regulations.
Via rotating the Power Switch to start the machine.
After the connection with the power supply, the indicator light will be on. And the touch display will show
the home page, which means the machine is now in the state of standby, and the machine is ready to be
operated.
4.2.1 Starting power supply
WARNING! ELECTRIC SHOCK!
Ensure that the socket used has protective grounding wires.
Be careful! Power mismatch will damage the machine!
Please check the power parameters of the machine by referring to the machine nameplate.
Please comply with safety guidelines and national accident prevention measures.
Power/Ground
Check whether the power supply voltage is consistent with the voltage in the machine’s nameplate.
Ensure the machine is properly connected to a grounded receptacle, so as to avoid the fire or
electric shock (grounding line is the yellow green double color line).
The cable must be free to move to avoid extrusion.
Once the cable is damaged, please replace immediately.
When there is machine malfunction or when the machine needs maintenance, please cut off power
supply.
If the machine will be idle for a period, please pack the cable.
4.2.2 Startup procedure
Connect the power and press the emergency stop switch, the indicator lights up, adjust the heating
speed knob, then the transmission parts run synchronously.
Fine tune printing wheel knob, make the printing wheel rotating. Adjust it to the appropriate
pressure and fix the limit screw.
Turn on the heater switch, then the green light of temperature controller lights up. According to the
material and thickness of the packing bag, adjust the temperature controller to the desired
temperature. When the heating block begins to warm up, the machine shall be turned on at the
same time.
That whether it is necessary to turn on the fan for cooling depends on the material and thickness of
packing bag.
Optional opening and closing solid-ink coding function according to actual need.
14

Adjust mark position to regulate the printing position on the bag film.
Flatten and align sealing opening, then feed the bag by aligning the bag opening with the feed
opening. When the bag opening is gripped by the sealing belts, which makes the bag moving
forward automatically, at that moment, please do not push it in or pull it out by force, otherwise
there will be irregular sealing or breakdown.
If it is found that there is dirt attached to the sealing belt or the heating block, stop the sealer and
clear it. Do not clear the dirt with hands when the temperature is high.
4.2.3 Stop operation
In order to prolong the service life of the sealer, before turning off the machine, please return the
temperature-regulating knob to position 0 firstly, and turn on the fan. At the same time, the indicating
temperature begins to fall and the sealing belt should still be in state of running. After several minutes
later, when the temperature drops below 100℃, it is allowed to turn off the fan and main power switch.
4.2.4 Emergency stop switch
At any time, the machine stops immediately after pressing the emergency stop switch. The emergency
stop switch is a self-locking switch, and it needs to be rotated by a clockwise 120 degrees to open.
15

4.3 Commissioning
4.3.1 Replacement and adjustment of the sealing belt
Remove the safety cover, after the heating block cooling, rotate retaining washer by 90° on both
upper heating block and upper cooling block to lift both two blocks, then loosen the springs on both
embossing roller and pinch roller, meanwhile, remove the guiding belt, so as to make it ready for
removing sealing belts (as below figure).
Move the driven wheel seat (adjusting block) towards heating block, and remove the sealing belt.
Replace it with a new sealing belt and install the guiding belt back.
Adjust the driven wheel, heating blocks, cooling blocks, and pinch roller etc. to the original position.
Connect the power supply to test the machine.
Install the protection cover. When the temperature reaches the setting temperature, the machine is
ready for work.
4.3.2 Forward-and-backward adjustment of conveyor table
Loosen the adjusting knobs on both sides first, and then move the conveyor table forward or backward in
the long slot along the feet. Tighten the knobs on both sides after finishing the adjustment.
16

4.3.3 Adjustment of sealing belt deviation
If the sealing belt deviates, the sealing belt can be adjusted by adjusting the screws in the driven wheel
seat (adjusting block) (as below figure).
4.3.4 Adjustment of conveyor table height
According to different materials, if it is needed to adjust the height of the conveying table, adjust the
conveying table height by the adjusting knob in front of the conveyor table (as below figure), and tighten
it after adjustment.
17

18

4.3.5 Adjustment of conveyor belt running deviation
If the conveyor belt run deviation, the conveyor belt can be adjusted by adjusting knob on the right side
of conveyor table (as below photo). Keep the conveyor belt under tension state when adjusting, and it is
not allowed to adjust when the conveyor belt under relaxed state.
4.3.6 Pressure adjustment of embossing wheel
If there is a need to make the pattern of the embossing wheel deep or shallow, adjust the adjustment
knob at the top of the embossing wheel (as below photo).
4.3.7 Printing mechanism adjustment method
The option of character arrangement: T-type or R-type (as shown below).
19