Huawei UPS5000-E Series User manual

HUAWEI TECHNOLOGIES CO., LTD.
UPS5000-E-(40 kVA-320 kVA)
Quick Guide (40 kVA Power Modules)
Issue: 04
Part Number: 31506946
Date: 2019-03-02

1Copyright ©Huawei Technologies Co., Ltd. 2019. All rights reserved.
1Overview
UPS Model Capacity Weight (Full
Configuration) Dimensions (H x W
x D)
UPS5000-E-120K-F120 40 kVA, 80 kVA, 120 kVA 291 kg
2000 mm x 600 mm
x 850 mm
UPS5000-E-200K-F200 40 kVA, 80 kVA, 120 kVA,
160 kVA, 200 kVA 355 kg
UPS5000-E-320K-F320 40 kVA, 80 kVA, 120 kVA,
160 kVA, 200 kVA, 240 kVA,
280 kVA, 320 kVA 477 kg
UPS5000-E-320K-F320T
UPS5000-E-200K-F200
The UPS5000-E-200K-F200 is used as an example to introduce the UPS5000-E-120K-F120,
UPS5000-E-200K-F200, and UPS5000-E-320K-F320.
UPS5000-E-320K-F320T
(1) Power distribution
subrack cover (2) Maintenance bypass switch
(3) Filler panel (4) CM
(5) Bypass module (6) Power modules
(7) MDU
(1) Power modules (2) Bypass module
(3) Control Module
(CM) (4) Power distribution subrack cover
(5) Filler panels (6) Monitor display unit
(MDU)
(7) Maintenance
bypass switch

2
1. Before installation, read the UPS5000-E-(40 kVA-320 kVA) User Manual to get familiar with
UPS information and safety precautions. UPS is short for uninterruptible power system.
2. Use insulated tools during installation and operation.
3. Only engineers certified by the manufacturer or its agents are allowed to perform UPS
installation, commissioning, and maintenance. Otherwise, personal injury or equipment damage
may occur, and the resulting UPS faults are beyond the warranty scope.
4. This document describes how to install a single UPS. For details about how to install parallel
systems, contact Huawei technical support.
2Installing the UPS
1. Determine the position for installing the
cabinet. Mark mounting holes based on the
drawings.
2. Use a hammer drill to drill four holes for
installing expansion bolts and then install four
expansion bolts in the holes. Remove the bolt,
spring washer, and flat washer.
SecuredInstallation
4. (Optional) If the castors of the UPS need to be
lifted from the ground, perform Step 1 to Step
2 in Non-Secured Installation.
6. Remove the four rubber plugs from the bottom
of the cabinet (two on the front and two at the
back).
3. Slide the cabinet on its castors to the installation
position.
5. Remove the rear panel of the cabinet, and
then open the front door.

3
2. Check whether the bottom of the cabinet is
horizontal by using a level. If the cabinet is not
leveled, adjust the leveling feet.
Non-SecuredInstallation
1. Lower the four leveling feet at the bottom of the
cabinet by using a wrench until all the four
castors at the bottom hang in the air and the
leveling feet bear the whole cabinet weight.
The UPS5000-E-120K-F120 and UPS5000-E-200K-F200 use the same top cable routing mode.
Cable connection for the UPS5000-E-200K-F200 is used as an example.
1. The basic rule is to route cables from inside out and from the bottom up.
2. You can remove the small cable tray covers or drill holes on the big cable tray cover to route
cables.
If you need to drill holes, remove the large cover and drill holes. Apply grommet strips on the
hole edges for protecting cables.
7. Insert four M12x115 expansion bolts into
the expansion bolt holes in the floor, and
tighten the expansion bolts.
3Connecting Cables
1. This document uses cable routing through the top entry cabinet and two mains inputs as an
example. For details about other routing methods, see UPS5000-E-(40 kVA-320 kVA) User
Manual.
2. In the case of single mains, you do not need to connect bypass input power cables and remove
short-circuit copper bars.
Connecting Cables to the UPS5000-E-200K-F200

4
2. Remove the cover from the power distribution
subrack.
3. Remove the copper bars between mains
input terminals and bypass input terminals.
The cover can be opened only if the
maintenance bypass switch is OFF.
4. Connect the ground cable to the UPS.
In the preceding figure, circled wiring
terminals are primary ones and must connect
to the ground cable.
M10x10.5 (2 PCS)
26 N•m
1. Remove the small covers of the cabinet top.

5
6. Connect AC output power cables to the
output terminals N, U, V, and W on the UPS
cabinet.
7. Connect battery cables to battery positive
and negative terminals and neutral wires on
the UPS cabinet.
M10x10.5 (4 PCS)
26 N•m
M12x13 (3 PCS)
46 N•m
8. Route the signal cables on the left of
subracks along the left side of the cabinet
and the signal cables on the right side of
subracks along the right side of the cabinet,
and then bind the cables to the cabinet.
5. Connect the mains input cables to mains input
power distribution terminals 1L1, 1L2, and 1L3,
respectively.
Connect the bypass input cables to bypass
input power distribution terminals 2L1, 2L2, and
2L3, respectively.
Connect the N wires of the mains and bypass
input cables to the input power distribution
terminal N.
M10x10.5 (8 PCS)
26 N•m

6
4. Remove the cover from the top entry cabinet,
install the connecting kit on the UPS, and
combine the UPS and the top entry cabinet
by using the connecting kit.
3. Remove the top cover of the top entry cabinet,
drill holes into the cover, remove the signal
cable tray cover, and reinstall the top cover on
the top entry cabinet.
If you choose to route cables by drilling holes,
install grommet strip to the hole edge to
protect cables.
If the top entry cabinet is used, check whether the
top entry cabinet is placed to the left or right side of
the UPS cabinet before cable routing. The top entry
cabinet when it is placed on the right side of the
UPS cabinet is used as an example.
1. Remove the right panel fromthe UPS and the
front panel from the top entry cabinet, and put
the panel and screws away.
2. Level the feet of the top entry cabinet to
make it in the same plane with the UPS.
5. Connect the UPS to the top entry cabinet
with short-circuit busbars.
Connecting Cables to the UPS5000-E-320K-F320
Installingthe TopEntryCabinet

7
1. remove the cover from the power distribution
subrack.
2. Remove the copper bars between mains
input terminals and bypass input terminals.
The cover can be opened only if the
maintenance bypass switch is OFF.
3. Connect the ground cable to the UPS.
M12x13.5 (2 PCS)
46 N•m
The following figure shows the reference cable
routes for the cabinet.
The basic rule is to route cables from inside
out and from the bottom up.
In the preceding figure, circled wiring
terminals are primary ones and must
connect to the ground cable.
ConnectingCables

8
5. Connect AC output power cables to the
output terminals N, U, V, and W on the
UPS cabinet.
6. Connect battery cables to battery positive
and negative terminals and neutral wires on
the UPS cabinet.
7. Connect signal cables to the UPS through the
cable trough in the top entry cabinet.
Install the cable trough near the front of the
UPS cabinet. If the cable trough is near the
rear of the UPS cabinet, remove it and install
it near the front of the UPS cabinet.
8. Install the panel removed from the UPS cabinet on the exterior of the top entry cabinet.
M12x13.5 (4 PCS)
46 N•m
M12x13.5 (3 PCS)
46 N•m
4. Connect the mains input cables to mains
input power distribution terminals 1L1, 1L2,
and 1L3, respectively.
Connect the bypass input cables to bypass
input power distribution terminals 2L1, 2L2,
and 2L3, respectively.
Connect the N wires of the mains and
bypass input cables to the input power
distribution terminal N.
M12x13.5 (8 PCS)
46 N•m

M12x13.5 (4 PCS)
46 N•m
1. Remove the cover from the power
distribution subrack.
2. Remove the copper bars between mains
input terminals and bypass input terminals.
3. Connect the ground cable to the UPS.
In the preceding figure, circled wiring terminals
are primary ones and must connect to the
ground cable.
9
Take the cable tray covers for the power
cables and signal cables out of the cabinet,
drill holes on the cable tray cover for the power
cables, attach grommet strips on the hole
edges for protecting cables, and reinstall the
cable tray cover for the power cables.
Connecting Cables to the UPS5000-E-320K-F320T

7. Route signal cables. Bind cables to the
cabinet. The figure shows the signal cables
routed from the top of the cabinet.
10
M12x13.5 (3 PCS)
46 N•m
M12x13.5 (4 PCS)
46 N•m
5. Connect AC output power cables to the
output terminals N, U, V, and W on the UPS
cabinet.
6. Connect battery cables to battery positive
and negative terminals and neutral wires on
the UPS cabinet.
M12x13.5 (8 PCS)
46 N•m
4. Connect the mains input cables to mains
input power distribution terminals 1L1, 1L2,
and 1L3, respectively.
Connect the bypass input cables to bypass
input power distribution terminals 2L1, 2L2,
and 2L3, respectively.
Connect the N wires of the mains and
bypass input cables to the input power
distribution terminal N.

11
No.
Item
Acceptance Criteria
Result
1
Cable layout
Cables are routed properly and meet
engineering requirements.
□Passed
□
Failed
2
Cable connections
Input and output power cables and battery
cables are securely connected and spring
washers are flattened, prevent falling off and
safety accidents. Ensure that there is no
disconnection or potential risk.
□Passed
□
Failed
3
Marks for tightened screws
Tightened screws are marked.
□
Passed
□
Failed
4
Cable labels
Both ends of each cable are labeled. Labels
are easy to understand.
□
Passed
□
Failed
5
Distances between cable ties
Distances (recommended: 30 cm) between
cable ties are the same, and no burr exists.
□Passed
□
Failed
6
Ground cable connections
The ground cable is securely connected to the
equipment room ground bar. Measure the
resistance between the UPS ground cable and
the equipment room ground bar, which must be
less than 1 ohm.
□Passed
□
Failed
7
Cable connections
Cables are properly connected according to
wiring diagrams.
□Passed
□
Failed
8
Copper
busbar short circuit
Check that copper
busbars are open-circuited
using a
multimeter or an insulation resistance
tester.
□Passed
□
Failed
9
Live wire and neutral wire
connections
Input and output live wires and neutral wires
are correctly connected. Mains input terminals
1L1, 1L2, 1L3, and N, bypass input terminals
2L1, 2L2, 2L3, and N, and output terminals U,
V, W, and N are properly connected.
□Passed
□
Failed
10
Input and output live wire phase
sequences
In single UPS mode, mains and bypass input
and output live wires are connected in a correct
sequence; in a parallel system, mains and
bypass input and output live wires are
connected in the same sequence for each UPS.
□Passed
□
Failed
11
Battery cable connections
Check that the voltages on the positive and
negative battery terminals and battery N are
correct using a
multimeter.
□Passed
□
Failed
12
Serial port connections (security
protection mechanism
supported)
Signal cables are connected properly and
securely.
□Passed
□
Failed
13
Operating environment
Clean the conductive dust and other sundries
inside and outside the cabinet.
□Passed
□
Failed
4Verifying the Installation
NOTE
After routing cables and checking cable connections, use fireproof putty to fill in the gap between
the cables and the cabinet and reinstall the front cover of the power distribution subrack and top
entry cabinet.

12
5Powering On and Starting the UPS
Powering On the UPS
5.1
Bypass module ready switch
1. Before you power on the UPS, check that the UPS has passed all check items described in
Section 4 "Verifying the Installation".
2. Measure the voltage and frequency where the UPS input circuit breakers (mains and bypass
input circuit breakers) on the input PDC or the external input switch is located. The voltage range
is 138–485 V AC, and the frequency range is 40–70 Hz.
3. Before you power on the UPS, check that all internal and external switches are OFF (except that
the ready switches for the power module and bypass module are in locked state).
Power module readyswitch
Turn on the external bypass and mains input switches.
The UPS begins to workin normal mode and starts initialization.
The LCD displays the Huawei logo and an initialization progress bar.
Close the input surge protection circuit breaker (if any).
If no input surge protection circuit breaker is configured, go to the next step. If the input surge
protection circuit breaker is not closed, an alarm is generated and a message is displayed to
prompt you to close it.
NOTE

13
1. System parameter settings determine normal UPS operation. Note the following:
•Set Single/Parallel after confirmation. Otherwise, the UPS may not run properly.
•Voltage level refers to the line voltage level. Set it based on the site requirements.
•Set Output frequency correctly; otherwise, loads may not work properly.
2. Battery parameter settings have great impact on battery maintenance, battery lifespan, and
UPS discharge time. When you set battery parameters, note the following:
•Set Battery capacity after repeated confirmation. An incorrect setting reduces the charging
power.
•When a battery string is shared, the battery capacity of each UPS is the total capacity of
battery strings; when no battery string is shared, the battery capacity of each UPS is the
battery capacity of the single UPS.
•A high or low charging power tends to shorten the battery lifespan, or even damages
batteries. If you do not know how to confirm the battery capacity, contact Huawei technical
support.
•Number of cells indicates the number of 2 V DC cells connected to the UPS. The following
table lists examples of setting battery parameters. Number of cells affects the charge
voltage and discharge time. Incorrect setting will cause a high or low charge voltage, which
greatly shortens the battery lifespan. In addition, the UPS may shut down before the
discharging is completed, which may result in data backup failure.
1. After the LCD starts properly, perform the following operations:
•If the UPS is starting for the first time, set the language, date and time, network parameters,
and system parameters on the Settings Wizard screen.
•If this is not the first startup, retain the previous settings.
Battery
Specifications
Number of
Batteries
Number of Battery
Strings
Number of
Cells
Battery Capacity
150 Ah/12 V DC
36 batteries in
series
Two battery strings
connected in
parallel
36
x 6 = 216
150 Ah + 150 Ah = 300 Ah
300 Ah/2 V
DC
192 batteries
in series
Two battery strings
connected in
parallel
192
x
1 = 192
300 Ah + 300 Ah = 600 Ah
300 Ah/12 V DC
40 batteries in
series
Three battery strings
connected in
parallel
40
x 6 = 240
300 Ah + 300 Ah + 300 Ah
= 900 Ah
300 Ah/2 V
DC
240
batteries
in series
Four battery strings
connected in
parallel
240
x
1 = 240
300 Ah + 300 Ah + 300 Ah
+ 300 Ah = 1200 Ah
1. After you set parameters on the Settings Wizard screen, the Bypass mode and No battery
alarms are displayed on the LCD.
2. The common buttons on the Settings Wizard screen are described as follows: Tap Previous to
return to the upper-level screen. Tap Next to go to the next screen. Tap Cancel to exit the
Settings Wizard screen.
Setting Key Parameters
5.2
NOTE

14
Default User
LCD Preset Password
Web Preset Password
admin (administrator)
000001
Changeme
operator (common user)
000001
Changeme
You need to change the LCD password and Web password respectively to ensure access security.
2. If no exception alarm is reported on the monitoring page after you specify settings on the
Settings Wizard screen, perform subsequent steps. If exception alarms are reported on the
monitoring page, clear all the alarms.
3. Check that the bypass input is normal and the system has transferred to bypass mode. You can
confirm this by viewing the system running diagram on the LCD.
4. Start the inverter.
•On the main screen, tap Common Functions. Tap Inv. ON.
•If you have not logged in, enter a user name and password, and tap on the login screen
displayed.
NOTE

15
Turn off the UPS output switch on the output PDC, or turn off the external output
distribution switch.
Turn off the battery circuit breaker. If there are multiple battery strings, turn off the
general circuit breaker between battery strings and the UPS and then the circuit
breaker for each battery string.
Open the mains and bypass input circuit breakers on the input PDC, or turn off
the external input power distribution switch.
Turn off the input surge protection switch (if any) on the input PDC.
5. In the displayed dialog box, tap Yes to start the inverter.
6. Ensure that the UPS transfers to normal mode. View the system running diagram to check that
the Bypass mode alarm disappears on the LCD. Check the UPS three-phase output voltage
and frequency by viewing the AC Output on the LCD. Use a multimeter to measure the three-
phase output voltage and frequency. The three-phase output voltage should be 220 V AC, 230
V AC, or 240 V AC, and the frequency should be 50 Hz or 60 Hz.
7. Check whether the number of batteries is the same as Number of cells (a cell is a 2 V DC
battery) configured on the screen. Use a multimeter to check that the sum of the absolute
voltages of positive and negative battery strings are greater than a certain value (1.9 x Number
of cells) to ensure that the battery strings are connected properly.
8. After checking that the battery strings are properly connected, close the battery circuit breaker
(if there are multiple battery strings, close the circuit breaker for each battery string and then the
general circuit breaker between battery strings and the UPS).
9. Turn on the external output switches to supply power to loads.
6Shutting down the UPS
After the inverter is shut down, the system transfers to the bypass mode if the system bypass
operates properly or provides no output for loads if the system bypass becomes faulty. Before
you shut down the UPS, ensure that the loads are disconnected to meet any power failure
conditions.
1. On the main screen, tap Common Functions. Tap Inv. OFF.
2. If you have not logged in, enter a user name and password, and tap on the login screen
displayed.
3. In the displayed dialog box, tap Yes to shut down the inverter.
After the inverter shuts down, if the bypass is normal, the UPS transfers to bypass mode; if the
bypass is abnormal, the UPS supplies no power, and the loads shut down.
Shutting down the Inverter to Transfer a Single UPS to Bypass Mode
6.1
Powering Off a Single UPS
6.2

16
7Exporting Alarms to a USB Flash Drive
HUAWEI TECHNOLOGIES CO., LTD.
Huawei Industrial Base,Bantian, Longgang
Shenzhen 518129
People's Republic of China
www.huawei.com