Huawei UPS5000-E Series User manual

1
Issue: 06
Part Number: 31509228
Date: 2019-06-20
UPS5000-E-(50 kVA–125 kVA)
Quick Guide (Integrated UPS 3.0)
1Overview Copyright © Huawei Technologies Co., Ltd. 2019. All rights reserved.
UPS Model Capacity
Configuration Weight (Full Configuration) Dimensions (H x W x D)
UPS5000-E-50K-HABBS 50 kVA 352 kg 2000 mm x 600 mm x 1100
mm
UPS5000-E-50K-HASBS 390 kg
UPS5000-E-125K-HABBS 125 kVA 435 kg
UPS5000-E-125K-HASBS 453 kg
•The appearance of the UPS5000-E-50K-HABBS (02311FTB-001) is similar to that of the
UPS5000-E-125K-HABBS (02311FTD-002).
•The appearance of the UPS5000-E-50K-HASBS (02311FTC-001) is similar to that of the
UPS5000-E-125K-HASBS (02311FTE-002).
•The appearance of the UPS5000-E-50K-HASBS (02311FTC-004) is similar to that of the
UPS5000-E-125K-HASBS (02311FTE-004)
UPS5000-E-50K-HABBS(02311FTB-001)
(1) Power input
status indicator
(2) Input circuit
breaker
(3) Lighting
circuit breaker
(4) Air conditioner power
distribution circuit
breaker
(5) IT load circuit
breaker
(6) UPS input
circuit breaker
(7) UPS maintenance
bypass circuit breaker
(8) Control module
(9) Bypass module
(10) Filler panel
(11) Power module
(12) Monitor display unit
(MDU)
(13) Power distribution
monitoring board
(14) UPS output
circuit breaker

2
UPS5000-E-125K-HASBS(02311FTE-002)
(1) Power input
status indicator
(2) ATS
(3) Lighting
circuit breaker
(4) ATS handle
installation slot
(5) Air conditioner power
distribution circuit
breaker
(6) IT load circuit
breaker
(7) UPS input
circuit breaker
(8) UPS maintenance
bypass circuit breaker
(9) Control
module
(10) Bypass module
(11) Power module
(12) Monitor display unit
(MDU)
(13) Power distribution
monitoring board
(14) UPS output
circuit breaker
UPS5000-E-125K-HASBS(02311FTE-004)
(1) Power input
status indicator
(2) ATS drive module
(3) ATS monitoring
module
(4) Lighting
circuit breaker
(5) Air conditioner power
distribution circuit
breaker
(6) IT load circuit
breaker
(7) UPS input
circuit breaker
(8) UPS maintenance
bypass circuit breaker
(9) Control
module
(10) Bypass module
(11) Power module
(12) ATS
transfer switch
(13) ATS
handle
(14) Monitor display unit
(MDU)
(15) Power distribution
monitoring board
(16) UPS output
circuit breaker

3
2Installing the UPS
Unit: mm
1. Before installation, read the user manual carefully to get familiar with product information and
safety precautions.
2. Use insulated tools during installation.
3. Only engineers certified by Huawei or its agents are allowed to install, commission, and
maintain the UPS. Otherwise, personal injury or equipment damage may occur, and the UPS
faults caused are beyond the warranty scope of Huawei.
1. Determine the mounting holes based on the marking-off template, drill holes, and install expansion
sleeves.
3. Secure the UPS.2. Adjust the anchor bolts and ensure that the
anchor bolts touch the floor. Then level the
UPS.

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2. Secure the tail frame upper sealing plate to
the tail frame.
3(Optional) Installing the Tail Frame
1. Secure the tail frame fittings to the tail frame.
There are two upper sealing plates, and the
one used in this step has a gap.
3. Remove the rear door of the cabinet, hinges,
connecting plates, and ground cable. 4. Adjust the tail frame anchor bolts until the tail frame is as high as the cabinet. Then secure
the tail frame to the UPS.
5. Install the hinges, connecting plates, and rear door on the tail frame.
6. Connect the ground cable to the rear door of the cabinet.
4(Optional) Combining Cabinets
The figures are for reference only. The actual product appearance prevails.
NOTE

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2. Remove the cabinet connecting kits from the
rack.
3. Secure the connecting kits in the connection
positions on the front door using screws.
1. Open the front and rear doors. Wrench the
anchor bolts using an wrench to adjust the
cabinet height. Use a level to level the cabinet.
4. Use the same method to secure the
connecting kits in the connection
positions on the rear door.
NOTE
5Connecting Cables
5. Repeat the procedure to combine other cabinets.
6. Secure the bolts using a socket wrench.
•Prepare cables away from the cabinets to prevent scraps from falling inside. Cable scraps may
ignite and cause personal injury or device damage.
•After cables have been installed, clean the cabinet in a timely manner. Ensure that there is no
foreign matter inside and around the cabinet.
Remove the screw from the supporting kit of
the connecting kit to secure the connecting kit.

6
Recommended Cross
-Sectional
Areas for Power Cables
UPS5000
-E-
125K (ATS)
UPS5000
-E-
125K (MCCB)
UPS5000
-E-
50K (ATS)
UPS5000
-E-
50K (MCCB)
Input I
Input I current (A)
385
385
184
184
Recommended circuit
Breaker
Three
-pole,
400 A
Three
-pole,
400 A
Three
-pole,
250 A
Three
-pole,
250 A
Recommended
cross
-sectional
area (
mm2)
L1
4 x 185
4 x 185
4 x 95
4 x 95
L2
L3
N
PE
95
95
50
50
Input II
Input II current (A)
385
N/A
184
N/A
Recommended circuit
Breaker
Three
-pole,
400 A
N/A
Three
-pole,
250 A
N/A
Recommended
cross
-sectional
area (mm
2)
L1
4 x 185
N/A
4 x 95
N/A
L2
L3
N
PE
95
N/A
50
N/A
Battery
cable
Maximum discharge
current (A)
411
411
164
164
Recommended
cross
-sectional
area (mm
2)
+
2 x 95
2 x 95
95
95
N
2 x 95
2 x 95
95
95
-
2 x 95
2 x 95
95
95
PE
95
95
50
50
Recommended Cross-Sectional Areas for Output Cables Cable Specifications
Air conditioner (40 A)
Recommended cross-
sectional
area (mm2)
L1
5 x 6
L2
L3
N
PE
Air conditioner (63 A)
Recommended cross-
sectional
area (mm2)
L1
5 x 10
L2
L3
N
PE
Lighting system
Recommended cross-
sectional
area (mm2)
L3 x 2.5N
PE
IT load (40 A)
Recommended cross-
sectional
area (mm2)
L3 x 6N
PE
IT load (63 A)
Recommended cross-
sectional
area (mm2)
L3 x 10N
PE

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1. Remove the insulation protective panel from
the rear of the cabinet and remove covers
from the top as required.
2. Connect a ground cable to the UPS cabinet.
•Please refer to the user manual for details about cable requirements.
•The cabling route is for reference only. Connect cables based on site requirements.
NOTE
02311FTC-001 and 02311FTE-002 ATS input
3. Connect the AC input power cable.
MCCB input

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4. Connect battery cables, AC output power cables, fire protection cables and generator Start/Stop
cables. Neutral cables
Battery cables PE cables IT and air conditioner output power cables
Lighting cables
Fire Protection and Generator
Start/Stop Cables (ATS input cabinet)
02311FTC-004 and 02311FTE-004 ATS input

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The wire routed from the middle point of positive and negative battery strings is the neutral wire.
Take a battery string consisting of 32 batteries for example. The battery neutral wire is routed
from the middle between positive and negative battery strings, each consisting of 16 batteries.
NOTE
5. Connect a communications cable between the FE port on the UPS monitoring interface card and
any PoE port on the ETH gateway.
ETH gateway
Port Description Bolt Specifications Bolt Length Torque
AC input M12 45 mm 46 N·m
Battery input M10 30 mm 26 N·m
PE M12 45 mm 46 N·m
Safe grounding M6 16 mm 4.5 N·m
6Verifying the Installation
1. Check that there is no foreign matter at the top and bottom of the cabinet, copper bars, switches,
and the rear of modules.

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2. After routing cables and verifying cable
connections, seal the gap between cables and
the cabinet using sealing putty. (Remove the
paper protective film from the sealing putty.)
Dustproof cover
7(02311FTC-001 and 02311FTE-002) ATS Commissioning
Before System Power-On
1. Only electrical professionals are allowed to install and maintain the ATS.
2. The generator can be connected only to power supply 2 (LN 2)-switch II. If the generator is
configured, power supply 2 (LN 2)-switch II cannot be set as the preferred power supply.
3. Do not open any cover of the ATS. Even if the power supply is disconnected, hazardous
external control voltage may still exist inside the product.
4. Do not adjust the control cable when the ATS or external control cable is electrified.
5. Do not replace the fuse (F1) with another model. Only fuses labeled with the same model can
be used as replacements.
6. When the ATS is connected to the electric loop, do not attempt to install or maintain the device.
7. Before performing maintenance tasks, ensure that the power supply to the switch is
disconnected.
3. After verifying the installation, reinstall all
the covers. After the installation is complete,
reinstall the dustproof cover to prevent dust
inside if the UPS is not to be powered on
immediately.
1. Before power-on, operate the handle to switch on and off the ATS for one to three times.
Ensure that the primary and secondary contacts of the ATS work smoothly.
2. Before power-on, check that the phase sequence of the two power supplies for the ATS is
correct using a phase sequence meter.
NOTE
Perform system commissioning and power-on strictly according to the system manual and ATS
instructions. For any changes in operations and parameters, consult Huawei engineers.
Otherwise, system commissioning or power-on may fail, or even the cabinet is damaged.
Sealing putty
Sealing putty must be used as a whole and
the gap can be sealed only from the top.
Paper
protective film

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(1) OTM_C8D
controller (8D
controller for short)
(2) Motor/Manual
selection lever
(3) Motor operator
(4) Handle locking latch
(5) Manual handle
(6) Handle buckle
(7) Position for
auxiliary contacts
(8) Transfer switch
(9) Operator
(10) Alarm ID
description
1. Switch on the power switch for the ATS electric operation mechanism (Q1 and Q2 in the lower
left side at the rear of the cabinet) to power the ATS electric operation mechanism.
2. Check whether the controller has alarms. If an alarm exists, rectify the fault first.
View the alarm ID on the controller LCD. If LN 1 and LN 2 power indicators are hollow, there is an
alarm. Locate the fault based on the alarm ID and the alarm ID reference list on the 8D controller,
and rectify the fault.
(1) LN 1 power status (2) LN 2 power status
(3) LN 1 power alarm ID (4) LN 2 power alarm ID
3. Press the locking latch on the ATS panel, pull
out the handle, and insert it into the slot. 4. Set Motor/Manual selection lever to the Motor (M) position.
The automatic operation will be disabled after
the handle is inserted into the switch panel.

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5. Modify configurations of the 8D controller.
a. Check whether the Power LED and Auto LED indicators are on and whether the controller is in
button mode. If the Auto LED indicator is off, the controller is in button mode; if the Auto LED is
on, press the Auto button once to turn the Auto LED off and the controller enters the button
mode.
b. Press Enter and enter the password 0001 to log in to the main menu, then you can modify the
configurations in accordance with the user manual delivered with the ATS.
1. You are not allowed to modify the ATS configurations if not authorized by Huawei engineers.
2. When the controller is in button mode, do not simultaneously press and hold down the I, II, and
O buttons on the controller panel. Ensure that the interval between two commands is 5s at
least. If another command is issued before the previous one is executed, the protection fuse
(F1) under the electric operation mechanism may be blown.
6. Set the 8D controller to Auto mode.
Check whether the Power LED and Auto LED indicators are on. If the Auto LED indicator is on,
the controller is in Auto mode; If the Auto LED is off, press the Auto button once and the controller
enters the Auto mode.
1. To manually operate the ATS, set the Motor/Manual selection lever to the Manual (Man.) position
and insert the handle.
2. For details about the ATS, see the user manual delivered with the ATS.
NOTE

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8Powering On and Starting the UPS
Before power on, ensure that all the items in the UPS5000 Commissioning and Acceptance
Report have been checked, that there is no foreign matter or dust inside and outside the
cabinet, that the cabinets are connected securely, that cables are properly connected, and that
all the UPS switches and upstream switch are OFF.
Powering On the UPS
8.1
Switch on the UPS input circuit breaker QF1.
The UPS works in normal mode and starts
initialization. The LCD displays the Huawei
logo and an initialization progress bar.
Close the upstream input switch.
Is MCCB
input used?
Yes
Switch on the MCCB.
No: ATS
input is used. Commission the ATS by following the
instructions in chapter 7 "ATS Commissioning
Before System Power-On".
Measure the voltage and frequency of the UPS input switch and upstream input switch. Voltage
range: 80–280 V AC (phase voltage); frequency range: 40–70 Hz.
Starting the Inverter
8.2
a) If this is the initial startup, set the language, time, date, network parameters, and system
parameters on the Settings Wizard screen.
•Single/Parallel, Output frequency, Battery capacity, and Number of cells must be correctly
set. Otherwise, the UPS running will be affected.
•Output voltage level refers to the line voltage.
Initial Startup

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Battery
Specifications
Number of
Batteries
Connected in
Series
Number of Battery
Strings Connected
in Parallel to the
UPS
Number of
Cells
Battery Capacity
100 Ah/12 V
32
2
32 x 6 = 192
100 Ah + 100 Ah = 200
Ah
100 Ah/2 V
192
2
192 x 1 = 192
100 Ah + 100 Ah = 200
Ah
100 Ah/12 V
40
3
40 x 6 = 240
100 Ah + 100 Ah + 100
Ah = 300 Ah
100 Ah/2 V
240
4
240 x 1 = 240
100 Ah + 100 Ah + 100
Ah + 100 Ah = 400 Ah
•
Number of cells indicates the number of 2 V DC batteries in a battery string connected to the
UPS.
•If multiple UPSs share battery strings, the battery capacity of each UPS is the total capacity of the
battery strings.

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b) (02311FTC-004 and 02311FTE-004 cabinets) Set ATS parameters.
c) After you perform the settings, the Bypass mode and No battery alarms are reported by the
MDU and do not need to be cleared. If there is any other alarm, you need to rectify the fault.
d) On the monitoring screen, tap the UPS icon to verify that the UPS is working in bypass mode.
e) Start the inverter on the app.
•The Service Expert app can be downloaded from Huawei app store and can run on Android.
•The port number is 443 by default and can be modified. If the UPS is managed using the app,
the port number must be set to 443.
NOTE

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Download the mobile phone app (Service Expert).
On the app home screen, tap StartUp to
access the Set Startup screen. Set the Site
and Device Type as required, and connect
the device. Enter the UPS IP and Port (443
by default) as well as the user name and
password of the WebUI account, and tap
Login.
Enable the mobile phone WLAN, search for
the SSID signal, and connect to the WiFi
signal.
Insert the WiFi module into the USB port on
the MDU. Set System Info > Settings >
Communication > WiFi Password on the
MDU.
After login, tap Power-on password
activation on the screen. A message is
displayed, indicating whether to start the UPS.
Tap OK.
Enter Bar code and Verification code
obtained from the MDU on the Offline
Activation screen. Tap Generate PWD to
generate a startup password.
On the MDU, choose System Info >
Maintenance > Inv. ON and obtain the Bar
code and Verification.
Enter the generated password in the
password textbox on the MDU to start the
inverter.
Use the app to
start the inverter
online?
Yes
No, start the
inverter
offline
Open the Service Expert app on the mobile
phone.
Open the Service Expert app on the mobile
phone.
On the home screen of the app, tap StartUp
to access the Set Startup screen. Set Site
and Device Type as required, and tap
Offline Activation.
Non-initial Startup
To ensure system security, change the LCD and WebUI passwords after the first login.
NOTE
a) On the main menu, choose Common Functions and tap Inv. ON.
b) In the displayed login window, enter the user name and password, and tap .
c) In the displayed dialog box, tap Yes to start the inverter.
System User LCD Preset Password WebUI Preset Password
admin (system administrator) 000001 Changeme
operator (common user) 000001 Changeme

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1. Check that the UPS has transferred to normal mode and that the Bypass mode alarm has
disappeared. Use a multimeter to check that the valid three-phase output voltage is 220 V AC,
230 V AC, or 240 V AC and the frequency is 50 Hz or 60 Hz.
2. Check that the settings of battery capacity and number of cells on the Basic Param. screen are
consistent with the actual configuration. Check that the battery strings are connected properly.
(Use a multimeter to check the voltages of the positive and negative battery strings and verify
that the sum of the absolute voltages of the positive and negative battery strings is greater than
1.6 x Number of cells.)
3. Close the battery string circuit breaker. (If there are multiple battery strings, close the circuit
breaker for each battery string and then the general circuit breaker between battery strings and
the UPS.) The No battery alarm disappears.
4. Turn on the UPS output circuit breaker QF3.
5. Close the UPS downstream output switch to supply power to the loads.
9Shutting Down the UPS
After you shut down the inverter, the UPS transfers to bypass mode if the bypass is normal;
the UPS supplies no power if the bypass is abnormal. Before shutting down the UPS, ensure
that all loads have been shut down.
1. On the main menu of the LCD, choose Common Functions and tap Inv. OFF.
2. In the displayed dialog box, tap Yes to shut down the inverter.
Shutting Down the Inverter to Transfer the UPS to Bypass Mode
9.1
Powering On Loads
8.3
(Optional) Setting Parameters for the BCB Box
8.4
1. (Optional) If a BCB box is configured, choose Settings > Dry Contacts, set MUE05A
connection to Enable, and then set BCB connection [OL] and Battery breaker [STA] to
Enable.
Powering Off a Single UPS
9.2
Turn off the downstream output switch and battery string switch.
Turn off the UPS input switch, and output switch.
Turn off the MCCB (skip this step in the case of ATS input).
Turn off the upstream input switch.

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10 Common Alarms and Troubleshooting Measures
Alarm
Possible Cause
Troubleshooting Measures
Mains ph.
reversed
The mains input phase sequence
is reversed.
Verify that the mains input phase sequence is
correct using a phase sequence meter.
Bypass ph.
reversed
The bypass input phase
sequence is reversed.
Verify that the bypass input phase sequence is
correct using a phase sequence meter.
Not ready
The ready switch is OFF.
Close the ready switch on the bypass
module or power module.
The ECM ejector lever is not
fastened.
1.
Fasten the ECM ejector lever.
2.
If the fault persists, replace the ECM.
Battery
overvoltage
There is a battery with the lowest
voltage in the battery string.
Check whether battery strings are deteriorating.
Battery
undervoltage
•
The UPS has worked in
battery mode for a long time.
•
The charger is faulty.
1.
Check whether the battery voltage is normal.
2.
Check whether the output is overloaded.
3. Check whether any battery is damaged. If yes,
replace the battery.
4. Check whether a charger alarm is triggered. If
a charger is faulty, replace the related faulty
power module.
Mains voltage
abnormal
The mains voltage exceeds the
upper threshold or is below the
lower threshold, or the frequency
is abnormal.
Check the mains input voltage and frequency.
Abnormal
bypass
voltage
The bypass voltage or frequency
is abnormal.
•
Check the bypass input voltage, frequency,
and cable connections.
•
Check whether the output voltage level and
upper and lower thresholds of the bypass
voltage are properly set on the LCD. Check
whether the rated frequency and frequency
range are properly set.
EPO
Emergency power
-off is
performed.
Check the EPO button status. If this is caused by
mistake, restore the button and perform
Clear
Fault
on the LCD.

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Huawei Technologies Co., Ltd.
Huawei Industrial Base, Bantian, Longgang
Shenzhen 518129 People's Republic of China
www.huawei.com
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