Huffy KD58C-LCD User manual

© Copyright Huffy Corporation 2022
Date Code Label
Here
This manual contains important safety, assembly, operation
and maintenance information.
Please read and fully understand this manual before
operation.
Save this manual for future reference.
Always wear approved helmet and safety equipment when
using this product.
See back page for Customer Service Information
EN
Owner’s Manual
for 36-volt e-Bike
H-eBike-Fix 04-12-22 m0959 EN
NOTE: Models with Display please see manual KD58C-LCD
included with this product
*bike styles & colors may vary

2
Owner’s Manual Index
Safety and Warnings ...........................................................................................2-6
Bike ID and Sizing......................................................................................................7
Parts and Assembly..............................................................................................8-20
Operating your e-Bike..................................................................................... 21-22
Maintenance and Service ............................................................................ 23-32
• General Info, Battery Storage, Replacement and Disposal
Troubleshooting ........................................................................................................33
Warranty .............................................................................................................................34
Back Cover:
• Return and Service Contact information
• Registration QR Code Link
• Assembly QR Code Link
IMPORTANT! Before using the unit for the rst time fullly charge the
Battery. Battery Charger will shut o when Battery is fully charged, but
never charge longer than 12 hours.
Tools Recommended:
Gather these tools for quick
assembly.
(Metric Wrenches)

3
e-Bikes Introduction
MEANINGS OF WARNINGS:
This symbol is important. See the word“CAUTION” or “WARNING” which follows it.
The word “CAUTION”is before mechanical instructions. If you do not obey these
instructions, mechanical damage or failure of a part of the bicycle can occur.
The word “WARNING” is before personal safety instructions. If you do not obey these
instructions, injury to the rider or to others can occur.
Riding an e-bike is similar to riding a regular bike but oers a motor that provides assisted
power when pedalling.
WARNINGS:
• When mounting your e-bike, always apply full front and rear brake lever pressure to keep
the unit from moving while mounting and do not put feet on the pedals until you are
sitting on the seat.
• Your e-bike travels at higher speeds than most riders are used to when pedaling a
traditional bike. It is very important that you are aware of your surroundings and obstacles
around you and be extra careful when you rst start moving. It’s important to watch the
path surface you are on which can cause tires to slip or atten.
• An electric bike is heavier and requires more time to stop due to weight and faster
speeds. Practice starting, riding and stopping in a closed space with no other vehicles and
always ride with hands near the brake levers.
• Before riding, familiarize yourself with the products operation.
• Do not become distracted by the Display. Change Display settings only when stopped.
• Never ride at speeds faster than you are comfortable with.
• Always start riding with the lowest assist speed.
• Avoid riding this product on wet, frozen, oily or unpaved surfaces or under the inuence of
drugs and/or alcohol. Avoid uneven surfaces, potholes, surface cracks and obstacles.
• Avoid riding in rain and wet weather and always store e-bike indoors.
• Always obey State and Local Laws when using this product. Serious injury can result
from the unsafe operations of this vehicle.
• This product is not designed to be jumped. If jumped, even from the curb, The e-bike
Frame could break causing serious injury or death. If jumped, the warranty is void.
e-Bike Range:
• Higher assist setting will shorten the distance your e-bike can travel.
• Always keep tires at proper ination pressure (shown on side walls).
• Heavier riders will shorten riding range.
• Hills or rough terrain will shorten riding range.
• Starting and stopping eects riding range.
• Always fully charge your e-Bike before each ride.
This “Class 1” e-Bike complies with Federal Governments guidelines, with regard to total
watts and top speed.
Warnings and Safety

4
WARNING - TO AVOID SERIOUS INJURY:
• Do not carry any items or attach anything to your bicycle that could hinder your vision,
hearing, or control.
• Do not ride with both hands o the handlebar.
• Do not tow or push the product.
• Do not modify the product.
• Replace worn or broken parts immediately with original equipment.
• If anything does not operate properly, discontinue use.
• DO NOT TAMPER WITH THE ELECTRICAL SYSTEM: Doing so may create a short, causing
the fuse to trip or other damage including re.
• Risk of Fire: Do not bypass fuse. Replace only with original size and type.
• The supply terminals are not to be short-circuited.
• Non-rechargeable batteries are not to be recharged.
• Batteries are to be inserted with the correct polarity.
• Rechargeable batteries are only to be charged by adults.
• The battery chargers used with the product are to be regularly examined for damage to
the cord, plug, enclosure and other parts, and in the event of such damage, they must not
be used until the damage has been repaired.
• Changes or modications to this unit not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
• Do not use the vehicle in unsafe conditions such as snow, rain, loose dirt, mud sand or
ne gravel. This may result in unexpected action such as tip over and skidding. Using the
vehicle in loose dirt, mud, sand, or ne gravel may damage the electronics and gear box
inside the vehicle.
• Do not overload the vehicle. Do not drive in very hot weather, components may overheat.
Do not allow water or other liquids to come in contact with the battery or other electric
components.
• No modications to the motor to allow it to exceed a power output greater than 500W and
a speed greater than 32 km/h
ALWAYS WEAR
YOUR HELMET
WHEN RIDING THIS
PRODUCT!
Always read the user manual that comes with your helmet to make sure it is tted and
attached properly to the wearer’s head according to the tting instructions described in the
user manual.
WARNING - TO AVOID SERIOUS INJURY:
Failure of the rider to obey the following Safety Warnings can result in serious injury or
death. Check local laws governing the use of electrical vehicles.
• ADULT RIDERS ONLY.
• SUPERVISION NECESSARY WHEN USED NEAR CHILDREN.
• DO NOT USE THE VEHICLE IN AN UNSAFE MANNER OR AT AN UNSAFE SPEED. Not
intended for jumps - this can damage the product.
• CHOKING HAZARD: Small parts, adult assembly required.
• Before using this product, fully understand the controls and safety issues. Riders must
demonstrate the capability and skill to handle the vehicle and operate its controls to avoid
falls or collisions.
• Obey all trac regulations, signs, and signals.
• Before each ride, check that the steering system is correctly adjusted and that all connec-
tion components are rmly secured and not broken.
• While using the product, keep hands and ngers away from wheels and other moving
parts to avoid danger of pinching or entrapment.
• Riders should always wear a properly tted helmet that complies with U.S. Consumer
Product Safety Commission CPSC) Standard 16 CFR 1203 or equivalent standard for your
country.
• Always wear shoes. Gloves, knee and elbow pads recommended.
• Ride on the correct side of the road, in a single le, and in a straight line.
• There are additional hazards of using the vehicle in areas other than private grounds.
• If possible, avoid riding at night, dusk, dawn and any other time of poor visibility.
• IF YOU MUST RIDE AT NIGHT OR AT TIME OF POOR VISIBILITY:
• Use a correctly installed headlight and taillight.
• Headlights are required by all states for nighttime riding and taillights are required in
some states.
• Battery-powered lights or ashing safety lights are also recommended.
• MAKE YOURSELF MORE VISIBLE TO MOTORISTS.
• Reectors: For your own safety, do not ride the bicycle if the reectors are incorrectly
installed, damaged, or missing. Make sure the front and rear reectors are vertical. Do
not allow the visibility of the reectors to be blocked by clothing or other articles. Clean
the reectors, as necessary, with soap and a damp cloth.
• Wear light-colored or reective clothing, such as a reective vest and reective bands for
your arms and legs.
• Use reective tape on your helmet.
• USE EXTRA CAUTION IN WET WEATHER:
• Ride slowly on damp surfaces because the tires will slide more easily.
• Allow increased braking distance in wet weather.
• AVOID HAZARDS TO PREVENT LOSS OF CONTROL OR DAMAGE TO YOUR WHEELS:
• Be aware of drain grates, soft road edges, gravel or sand, pot holes or ruts, wet leaves, or
uneven paving.
• Cross railroad tracks at a right angle to prevent the loss of control.
• Do not carry any passengers.
Warnings and Safety

5
WARNING - TO AVOID SERIOUS INJURY:
• Do not carry any items or attach anything to your bicycle that could hinder your vision,
hearing, or control.
• Do not ride with both hands o the handlebar.
• Do not tow or push the product.
• Do not modify the product.
• Replace worn or broken parts immediately with original equipment.
• If anything does not operate properly, discontinue use.
• DO NOT TAMPER WITH THE ELECTRICAL SYSTEM: Doing so may create a short, causing
the fuse to trip or other damage including re.
• Risk of Fire: Do not bypass fuse. Replace only with original size and type.
• The supply terminals are not to be short-circuited.
• Non-rechargeable batteries are not to be recharged.
• Batteries are to be inserted with the correct polarity.
• Rechargeable batteries are only to be charged by adults.
• The battery chargers used with the product are to be regularly examined for damage to
the cord, plug, enclosure and other parts, and in the event of such damage, they must not
be used until the damage has been repaired.
• Changes or modications to this unit not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
• Do not use the vehicle in unsafe conditions such as snow, rain, loose dirt, mud sand or
ne gravel. This may result in unexpected action such as tip over and skidding. Using the
vehicle in loose dirt, mud, sand, or ne gravel may damage the electronics and gear box
inside the vehicle.
• Do not overload the vehicle. Do not drive in very hot weather, components may overheat.
Do not allow water or other liquids to come in contact with the battery or other electric
components.
• No modications to the motor to allow it to exceed a power output greater than 500W and
a speed greater than 32 km/h
ALWAYS WEAR
YOUR HELMET
WHEN RIDING THIS
PRODUCT!
Always read the user manual that comes with your helmet to make sure it is tted and
attached properly to the wearer’s head according to the tting instructions described in the
user manual.
WARNING - TO AVOID SERIOUS INJURY:
Failure of the rider to obey the following Safety Warnings can result in serious injury or
death. Check local laws governing the use of electrical vehicles.
• ADULT RIDERS ONLY.
• SUPERVISION NECESSARY WHEN USED NEAR CHILDREN.
• DO NOT USE THE VEHICLE IN AN UNSAFE MANNER OR AT AN UNSAFE SPEED. Not
intended for jumps - this can damage the product.
• CHOKING HAZARD: Small parts, adult assembly required.
• Before using this product, fully understand the controls and safety issues. Riders must
demonstrate the capability and skill to handle the vehicle and operate its controls to avoid
falls or collisions.
• Obey all trac regulations, signs, and signals.
• Before each ride, check that the steering system is correctly adjusted and that all connec-
tion components are rmly secured and not broken.
• While using the product, keep hands and ngers away from wheels and other moving
parts to avoid danger of pinching or entrapment.
• Riders should always wear a properly tted helmet that complies with U.S. Consumer
Product Safety Commission CPSC) Standard 16 CFR 1203 or equivalent standard for your
country.
• Always wear shoes. Gloves, knee and elbow pads recommended.
• Ride on the correct side of the road, in a single le, and in a straight line.
• There are additional hazards of using the vehicle in areas other than private grounds.
• If possible, avoid riding at night, dusk, dawn and any other time of poor visibility.
• IF YOU MUST RIDE AT NIGHT OR AT TIME OF POOR VISIBILITY:
• Use a correctly installed headlight and taillight.
• Headlights are required by all states for nighttime riding and taillights are required in
some states.
• Battery-powered lights or ashing safety lights are also recommended.
• MAKE YOURSELF MORE VISIBLE TO MOTORISTS.
• Reectors: For your own safety, do not ride the bicycle if the reectors are incorrectly
installed, damaged, or missing. Make sure the front and rear reectors are vertical. Do
not allow the visibility of the reectors to be blocked by clothing or other articles. Clean
the reectors, as necessary, with soap and a damp cloth.
• Wear light-colored or reective clothing, such as a reective vest and reective bands for
your arms and legs.
• Use reective tape on your helmet.
• USE EXTRA CAUTION IN WET WEATHER:
• Ride slowly on damp surfaces because the tires will slide more easily.
• Allow increased braking distance in wet weather.
• AVOID HAZARDS TO PREVENT LOSS OF CONTROL OR DAMAGE TO YOUR WHEELS:
• Be aware of drain grates, soft road edges, gravel or sand, pot holes or ruts, wet leaves, or
uneven paving.
• Cross railroad tracks at a right angle to prevent the loss of control.
• Do not carry any passengers.
Warnings and Safety

6
Lithium-Ion Battery & charger Warnings:
The following safety hazards may result in serious
injury or death to the user of the vehicle:
• Battery Charger for Indoor use only. Use of a battery or charger other than the supplied
rechargeable battery and charger may cause a re or explosion. Only use the supplied
rechargeable battery (or lead-acid or lithium suitable replacement) and charger with the
vehicle.
• Using the rechargeable battery and charger for any other product may result in
overheating, re or explosion. Never use the rechargeable battery and charger with
another product.
• Explosive gases are created during charging. Charge the battery in a well ventilated area.
• Do not charge the battery near heat or ammable materials.
• All large lithium batteries are a potential re risk and should be charged in a safe place,
preferably in the middle of a garage oor.
• Never charge a lithium battery unsupervised.
• Only an adult who has read and understands the safety warnings should handle, charge or
recharge of the battery.
• Contact between the positive and negative terminals may result in re or explosion. Avoid
direct contact between the terminals. Picking up the battery by the wires or charger can
cause damage to the battery and may result in a re. Always pick up the battery by its case
or handles.
• Battery must be handled by adults only. Liquids on the battery may cause re or electric
shock. Always keep all liquids away from the battery and keep the battery dry.
• Contact or exposure to battery leakage may cause serious injury. If contact or exposure
occurs immediately call your physician. If the chemical is on the skin or in the eyes, ush
with cool water for 15 minutes. If the chemical was swallowed, immediately give the per-
son water or milk. Do not give water or milk if the patient is vomiting or has a decreased
level of alertness. Do not induce vomiting.
• Battery Posts, terminals and related accessories contain lead and lead compounds (acid),
chemicals known to cause cancer, reproductive harm and are toxic and corrosive. Never
open the battery.
• Tampering or modifying the electric circuit system may case a shock, re or explosion and
permanently damage the system. Exposed wiring and circuitry in the charger may cause
electric shock. Always keep the charger housing closed.
• Non-rechargeable batteries are not to be recharged.
• Batteries are to be inserted with the correct polarity.
• The supply terminals are not to be short-circuited.
• Batteries are only to be charged by adults.
• The battery chargers used with the product are to be regularly examined for damage to
the cord, plug, enclosure and other parts, and in the event of such damage, they must not
be used until the damage has been repaired.
Warnings and Safety

7
Owner’s Bicycle Identication Record
A bike which you ride only on paved surfaces, should give you a minimum
stand-over height clearance of 2 inches (5 cm). A bike that you’ll ride on
unpaved surfaces should give you a minimum of 3 inches (7.5 cm) of stand-
over height clearance. And a bike that you’ll use o road should give you 4
inches (10 cm) or more of clearance.
NOTE: See Assembly sections for Seat adjustment.
Adjust the seat height so that you can put the heel of one foot
on a pedal with leg extended straight A- and so the opposite
foot can reach the
ground with tip of
foot B. This will give
your knees a slight
bend when pedalling
with the ball of the
foot.
Fitting the Rider to the Bicycle
NOTE: This information is only available on the
bicycle itself.
Each bicycle has a Recovery Code stamped into the
frame. The Recovery Code can be found on the
bottom of the crank housing as shown.
Write this number below to keep it for future
reference.
If the bicycle is stolen, give this number and a
description of the bicycle to the police. This will help
them nd the bicycle.
1
Recovery Code:
Purchase Date:
Model Name:
1
A
B
Introduction

8
1
3
25
6 7
5 6 7
8
9
12
30
14
15
18
19
16
23
24 10
27
26
4
28
2
11
17
29
21
22
20
12
13
31
NOTE: All features, components
and accessories are not included
on all models.
Parts Assembly

9
Parts Assembly
Parts Assembly List
No. Description No. Description
1 Frame 18 Seat Post 2Stem 19 Seat Clamp 3 Battery Pack and Mount 20 Crank & Spindle Set 4Fork 21 Pedal (Left & Right Set) 5Front Wheel Assembly 22 Chain 6 Tire (x2) 23 Rear Chain Adjuster 7 Tube (x2) 24 Rear Drive Motor 8 Front Axle Nut 25 Rear Motor Wheel Assembly 9 Rear Axle Nut 26 Rear Brake Caliper
10 Front/Rear Brake Disc (set of 2) 27 Front Brake Caliper 11 Grip Set 28 Front Light 12 Brake Hand Levers 29 Head Set Bearing 13 Throttle Assembly 30 Control Display 14 Seat 31 Bell (various models) 15 Rear Light * Handlebar Reector (various models) not shown 16 Chainguard * Seat Reector (various models) not shown 17 Battery Charger * Kickstand (not shown)
NOTE: Models with Display please see manual KD58C-LCD
included with this product

10
WARNING:Changes or
modications to this unit not expressly
approved by the party responsible for
compliance could void the user’s authority to
operate the equipment.
This device complies with Part 15 of the FCC
Rules. Operation is subject to the following
two conditions:
(1) this device may not cause harmful
interference, and (2) this device must
accept any interference received, including
interference that may cause undesired
operation.
NOTE: This equipment has been tested and
found to comply with the limits for a Class B
digital device, pursuant to Part 15 of the FCC
Rules. These limits are designed to provide
reasonable protection against harmful
interference in a residential installation. This
equipment generates, uses and can radiate
radio frequency energy and, if not installed
and used in accordance with the instructions,
may cause harmful interference to radio
communications.
However, there is no guarantee that
interference will not occur in a particular
installation. If this equipment does cause
harmful interference to radio or television
reception, which can be determined by
turning the equipment o and on, the user is
encouraged to try to correct the interference
by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equip-
ment and receiver.
• Connect the equipment into an outlet on
a circuit dierent from that to which the
receiver is connected.
• Consult the dealer or an experienced radio/
TV technician for help.
Radio Frequency Information (if applicable)
Introduction to Assembly
This Owner’s Manual may be made for several dierent style products.
• Some illustrations may vary slightly from the actual product.
• Follow instructions completely.
• If the product has any parts that are not described in this manual, look for separate
“Special Instructions” that are supplied with the unit.
• All features, components and accessories are not included on all models.
• Use the Index page to locate specic sections of this manual.
• Please read through this entire manual before beginning assembly or maintenance.
• If you are not condent with assembling this unit, contact customer service.
WARNING:Keep small parts away from children during assembly.
NOTE: All of the directions (right, left, front, rear, etc.) in this manual are as seen by the
rider while seated.
Do not dispose of the carton and packaging until you complete the assembly of the
product. This can prevent accidentally discarding parts of the unit.
Introduction

11
Quick Release Axle Guide - various models
WARNING:
• Check QR axle and secure before
every ride.
• If you hear any unusual noise from
the wheels when riding - check
the QR axle system.
• Do not ride with improperly
adjusted or worn QR axle, this can
result in serious injury.
• If you have any problems with
the QR axle system, contact the
bicycle manufacturer or a local
bicycle shop.
• This product is not intended for
use in stunt riding, ramp jumping,
acrobatics, or similar activities.
STEPS 1:
• Move the QR Lever Ato the OPEN position and
loosen QR Nut B(turn counter-clock-wise) enough
so the wheel axle ts into the Fork Dropouts C.
• Ensure the serrated Washers Dsit inside Fork Recess
Eon both sides.
STEPS 2:
• Pushing down on fork to ensure wheel axle is fully
seated in Fork Dropouts, tighten QR Nut B(turn
clock-wise) hand tight.
• Position QR Lever pointing UP or BACK and partially
close.
• Adjust QR Nut and push QR Lever Aclosed with
palm of hand.
STEPS 3:
• Ensure QR Lever is tight and fully CLOSED F.
• Ensure wheel is centered in fork and held securely.
WARNING:
• Ensure the Quick-Release (QR) is properly tightened Fbefore each ride (refer to QR
use instructions in this manual).
• Ensure QR Lever does not come in contact with Disc Brake Gor Spokes before each
ride.
• DO NOT RIDE WITH THE QR IN THE OPEN POSITION H.
E
A
C
B
F
G
H
Assembly

12
Installing the Front Wheel - various models
WARNING:
• Do NOT use Axle Nuts Awithout
serrations to attach the front wheel.
• Ensure wheel spins freely without
contacting fork or fender.
• Failure to obey these steps can allow
the front wheel to loosen while riding.
This can cause injury to the rider or to
others.
1. If the Axle Nuts and Washers are already attached to the front wheel axle, remove and
set aside.
2. Set the wheel into the Front Fork Bmaking sure the Disc Brake Cts up into the
Disc Brake Caliper.
TABBED WHEEL RETAINERS OR FLAT WASHERS D:
3. Install Wheel Retainers or Washers Dmaking sure Wheel Retainer tabs are in the fork
Etab holes.
4. Install Axle Nuts Awith serrated surface facing IN.
5. With the wheel in the center of the fork, tighten both Axle Nuts securely.
E
B
C
A
D
INFLATE ALL TIRES BEFORE RIDING!
• Use a hand or a foot pump to inate the tires.
• Service station meter-regulated air hoses are also acceptable.
• The maximum ination pressure is shown on the tire sidewall.
Before adding air to any tire, make sure the edge of the tire (the bead) is the same distance
from the rim, all around the rim, on both sides of the tire. If the tire does not appear to be
seated correctly, release air from the inner tube until you can push the bead of the tire into
the rim where necessary. Add air slowly and stop frequently to check the tire seating and the
pressure, until you reach the correct ination pressure.
Assembly

13
1-2 mm
G
F
A
B
H
EC
A
D
I
Handlebar and Stem Installation - Threadless Stem (as equipped):
CAUTION:
• Threadless Stem Bshould be
installed with bike sitting on the
ground and both wheels installed.
• Make sure Fork is fully inserted
from the bottom and Front Brake is
pointing FORWARDS.
• Disc Brake models: Disc Brake will
generally be on the LEFT side of the
Fork.
STEP 1:
1. Add Spacers Aas needed for proper
Gap E.
2. Insert the Stem Bfully onto the Fork
Tube C.
3. Point the Stem towards the front of
the bike and in line with the fork and
wheel.
4. With downward pressure on Stem,
move bicycle fork/wheel back and
forth so there is no looseness in Head-
set Bearings D.
NOTE: Ensure the Steerer Tube C
extends at least 1-2mm above the top of
the Stem E.
5. Place Cap Finto stem and tighten screw securely G. Try to move
Fork back and forth. There should be no movement in Headset Bear-
ings D. If needed, redo above steps.
6. If supplied, insert Rubber Cap Isecurely.
STEP 2:
7. Tighten the stem bolts Hsecurely.
WARNING:Ensure handlebar and fork turn left to right
smoothly and without friction.
Assembly

14
Handlebar Installation
2/4 BOLT STEM:
1. If necessary, loosen the Handlebar
Clamp Bolt(s) Aand rotate Handle-
bar Binto a comfortable riding
position.
2. Tighten Handlebar Clamp Bolts(s) A
securely.
NOTE: On four bolt stems, tighten Bolts
Aevenly in a cross-pattern as shown.
Do not over tighten.
WARNING: If the handlebar
clamp in not tight enough, the
handlebar can slip in the stem. This
can cause damage to the handlebar or
stem, and can cause loss of control.
NOTE: (various models)
1. Position FRONT Reector Cso it points straight forward.
2. Tighten Clamp Screw.
Testing Stem and Handlebar Tightness
TO TEST THE TIGHTNESS OF THE STEM:
• Straddle the front wheel between your legs.
• Try to turn the front wheel by turning the handlebar 1.
• If the handlebar and stem turn without turning the front
wheel, realign the stem with the wheel and tighten the
stem bolt(s) tighter than before (about 1/2 revolution
only at a time) until the handlebar and stem do not turn
without turning the front wheel.
TO TEST THE TIGHTNESS OF THE HANDLEBAR CLAMP:
• Hold the bicycle stationary and try to move the ends
of the handlebar up and down 2.
CAUTION: Do not exceed 100 lbs (45 kg) downward force.
1
2
3 1
2 4
A
B
C
Assembly

15
Assembly
WARNING: To prevent the seat coming loose and possible loss of control, the
“MIN-IN” (minimum insertion) mark Aon the seat post must be BELOW the top of the
seat tube B.
STEP 1 INSERT SEAT POST INTO SEAT TUBE:
• If needed, loosen seat post clamp screw Dor open
the quick release lever E.
• Point the seat forward and put the seat post Cinto
the seat tube Bwith the “MIN-IN” marks BELOW
the top of the seat tube as shown.
STEP 2  BOLT SEAT CLAMP: (various models)
• With seat post Cinserted according to STEP 1 -
Tighten screw Dsecurely so seat supports the rider
without moving.
STEP 3  QUICK RELEASE LEVER: (various models)
CAUTION: Operate the quick release lever by HAND
ONLY  DO NOT USE TOOLS.
1. As needed, open and close the quick release lever E
with one hand and tighten or loosen the adjusting
nut Gby hand, so that you rst feel resistance to the
quick release lever when it is in the“OPEN” position
1.
2. Push the quick release lever to the“CLOSE” position
2- It will take strong force to clamp securely so
that the quick release Lever lays against the seat
post clamp F.
WARNING: You must use strong force to
move the quick release lever securely to the“CLOSE”
position 2. This ensures that the seat does not move
during normal operation.
NOTE: ISuggested Torque 20-22NM - Verify seat does not move
while riding.
REFLECTOR: (as equipped)
Position seat post reector (if equipped) Hso it points straight
backwards. Tighten clamp screw.
Seat Installation
A
A
G
1
2
3
1
2
C
B
C
F
C
E
H
D
I

16
Testing Seat Clamp and Post Clamp Tightness
To test the tightness of the seat clamp and the post clamp:
• Try to turn the seat side-to-side and to move the front of the seat up and down.
• If the seat moves in the seat clamp:
• Loosen the Seat clamp nut.
• Put the seat in the correct position and tighten the seat clamp tighter than before.
• Do this test again, until the seat does not move in the seat clamp.
• If the seat post moves in the seat tube clamp:
• Loosen the seat clamp lever.
• Put the seat post in the correct position and tighten the seat clamp nut tighter than
before.
• If necessary, tighten or loosen hand nut so that quick release tightens securely.
• Do this test again, until the seat post does not move in the seat tube clamp.
Seat Bolt Saddle Adjustment (various models)
SINGLE BOLT CLAMP:
1. Loosen the clamp bolt Asuciently to
allow any serrations Bon the mechanism to
disengage before changing the saddle’s angle.
2. With serrations fully re-engaged and saddle in a
comfortable riding position, tighten the clamp
bolt Asecurely to ensure the saddle will not
come loose.
WARNING: Serrations on the mating
surfaces of the clamp can wear with use and
adjustment. Check that the clamp is tight and
secure before each ride.
DUAL CLAMP:
3. Loosen clamp bolt/nut Cas needed and adjust seat to a comfortable riding position.
4. With clamp fully on seat post as shown, tighten bolt/nut Csecurely so that seat does
not move when in use.
A
C
B
Assembly

17
Pedal Installation
CAUTION: There is a RIGHT pedal marked Rand
a LEFT pedal marked L.
NOTE: A Pedal Wrench is preferred for attaching Pedals.
A thin open-end
wrench can also be used.
• The pedal marked Rhas right-hand threads. Tighten
it in a clockwise direction.
• The pedal marked Lhas left-hand threads. Tighten
it in a counterclockwise direction (anti-clockwise).
• Turn the right pedal marked Rinto the right side of
the crank arm, and the left pedal marked Linto the
left side of the crank arm.
Tighten the pedals:
• Make sure the threads of each pedal are fully into the
crank arm.
WARNING: Ensure pedals are secure in
crank arms so they will not loosen. Periodically check
tightness.
L
R
L R
Three-Piece Cranks (various models)
Maintenance: Both Crank Arms Awere tightened to the spindle Bat the factory. After
riding the bicycle the rst few times, make sure the crank arms have not loosened. If either
crank arm has loosened during this “break-in” period, re-tighten or have it tightened by a
bicycle service shop.
Frequently check the tightness of the crank arms.
If loose, tighten or have them tightened by a
bicycle service shop.
WARNING:If you ride the bicycle
with a loose crank arm, the crank arm may fall o.
The spindle may also damage the crank arm.
A
B
Assembly

18
1
2
3
4
1
12
2
2
3
Accessories (various models)
INSULATED BAG INSTALL:
1. Attach Bag Ato Handlebar by
sliding the Back Brace Bsecurely
into the Bracket Slots C.
2. If needed, adjust Brackets Cby
loosening Screws D, and moving
Brackets closer together or further
apart so that Bag ts into the
Brackets Slots.
3. Tighten Screws DSecurely.
LUGGAGE RACK ADJUSTMENT:
1. Loosen Adjustment Knob Aby turning
counter clockwise.
2. Slide Adjustable Rack Binto position
3. Tighten with Adjustment Knob Aby
turning clockwise.
NOTE: Do not over-tighten. This will damage
the Knob.
BA
AB
C
D
CUP HOLDERS VARIOUS:
• If necessary, rotate Cup Holder to level position.
• Attach Cup Holder using supplied hardware as
shown. Tighten securely.
• Follow numbers for assembly steps.
WARNING: Do not carry hot liquids!
Testing Stem and Handlebar Tightness
TO TEST THE TIGHTNESS OF THE STEM:
• Straddle the front wheel between your legs.
• Try to turn the front wheel by turning the handlebar 1.
• If the handlebar and stem turn without turning the front
wheel, realign the stem with the wheel and tighten the
stem bolt(s) tighter than before (about 1/2 revolution
only at a time) until the handlebar and stem do not turn
without turning the front wheel.
TO TEST THE TIGHTNESS OF THE HANDLEBAR CLAMP:
• Hold the bicycle stationary and try to move the ends of
the handlebar up and down 2.
CAUTION: Do not exceed 100 lbs (45 kg) downward force.
• If the handlebar moves, loosen the bolt(s) of the handlebar clamp.
• Put the handlebar in the correct position and tighten the bolt(s) of the handlebar
clamp tighter than before.
• If the handlebar clamp has more than one bolt, tighten the bolts equally.
• Do this test again, until the handlebar does not move in the handlebar clamp.
1
2
HANDLEBAR BELL INSTALLATION:
1. Remove screws from Bell.
2. Position Bell on handlebar within easy reach,
with hands on the handlebar grips.
3. Install screws and tighten.
NOTE: Bell may attach with 1 or 2 screws.
ACCESSORY INSTALLATION:
• Attach Accessory 12or 3to Handlebar using
the supplied Straps.
• Tighten Straps so Accessory does not move.
WARNING:
• Do not over tighten.
• The Straps may break.
• Do not block Reectors.
• Weight Limit: 5 lb (2.3 kg)
1
2
3
Accessories (various models)
Assembly

19
Front Light Assembly
Assembly
A
D
C
B
A
STEPS:
1. Attach Light to Fork with one Screw/
Washer/Nut A- Tighten securely.
2. Connect Front Light Wire Connector
Bby matching up the arrows Con
each connector then rmly and securely
connect wire lead from Front Light B
to Connector extending from underside
of the Downtube Das shown.
NOTE: Be sure that Arrows Con each connector are aligned before making
connection to avoid damage to pin connectors.

20
Assembly
Drive Battery Installation
STEPS:
1. On bottom of Battery C, align
base Awith Slot Bon Battery
Mount and swing into place.
2. Insert and turn Key Dfully
counterclockwise to unlocked
position.
3. Hold Key Din position until
Battery Cis fully in place.
4. With Battery Cfully in place,
Key Dwill automatically return
clockwise to locked position when
released.
5. Gently pull on Battery Cto
make sure it does not come lose.
Remove Key Dand keep in a safe
place.
C
C
D
D
A
B