human care Altair User manual

Altair
Service Manual

22
English:
Altair:
Exploded view - Altair 3
Spare part kits 4
Opening the lift - Altair 6
Closing the lift - Altair 7
Reseting the service alarm – Altair 7
Changing the belt - Altair 8
Changing the battery - Altair 10
Changing the hand control - Altair 11
Content

xploded view - Altair ENG
1
2
3
4
5
6
7
9
8
10
11
12
13
All spare parts for the overhead lifts are sold as a kits. circled and pointed parts shows the
kits that are available. Detailed list with included parts is shown at the next page.
E
3

44
Kit number
in exploded
view
Part no. Spare parts kit Included in kit Quantity
of pieces
in kit
171461 Top cover Altair - kit Screw PT WN1452 K30x40 FZB 2
Top cover Altair 1
271445 Foot portable lift - kit Foot portable lift 20
371463 Upper limit switch Altair HeliQ
- kit
Belt guide Altair HeliQ 1
Belt stop switch 2
Belt idler shaft 1
Screw MC6S M6x16 A2 2
471449 Battery overhead lift - kit CT2.3-12_Battery 2
3M VHB 5930 Double sided adhesive tape 2
471450 Battery overhead lift - kit CT2.3-12_Battery 10
3M VHB 5930 Double sided adhesive tape 10
571466 Beltstop sensor Altair HeliQ - kit Beltstop sensor with 350 cable 2
Belttension guard sensor 1 1
Spring Belt Tension Guard 1
Washer Plastic BTG 1
Washer-LB-A-4816 1
Belt tension guard shaft 1
Screw MC6S M3x8 A2-70 3
Screw MC6S M6x16 A2 2
671474 Circuit board Altair 150kg - kit Printed circuit board main Altair 150kg 1
Screw PT WN1451 K30x8 FZB 2
Washer Plastic 4.83x3.05x2.54 2
671475 Circuit board Altair 220kg - kit Printed circuit board main Altair 220kg 1
Screw PT WN1451 K30x8 FZB 2
Washer Plastic 4.83x3.05x2.54 2
671476 Circuit board Altair 300kg - kit Printed circuit board main Altair 300kg 1
Screw PT WN1451 K30x8 FZB 2
Washer Plastic 4.83x3.05x2.54 2
771489 Emergency stop portable lift - kit Emergency Stop 16 1
871483 Lift belt overhead lift - kit Lift Belt 1
971467 Belt roll Altair HeliQ - kit Screw MC6S M6x16 A2 6
Belt Roll Altair HeliQ 1
Shaft Belt Roll Altair HeliQ 1
Spare part kits ENG

5
Kit number
in exploded
view
Part no. Spare parts kit Included in kit Quantity
of pieces
in kit
Washer roll 1
10 71455 Spring hanger bar overhead
lift - kit
Spring 10
11 71456 Spring leg hook Altair Roomer
S - kit
Spring 5
12 71457 Hand control Altair Roomer S - kit Hand control Altair Roomer S 1
Strain Relief Clamp cc12 1
Screw PT WN1452 K30x10 FZB 2
13 71462 Screw holder Altair HeliQ - kit Screw Holder 10
not in view 71470 Charger Europe, overhead
lift - kit
Battery Charger 1
Charger Cable Europe 1
Handcontrol holder 1
Ring strap for holder 1
not in view 71471 Charger Great Britain, overhead
lift - kit
Battery Charger 1
Cable Charger Great Britain 1
Handcontrol holder 1
Ring strap for holder 1
not in view 71472 Charger Japan, overhead lift - kit Battery Charger 1
Cable Charger Japan 1
Handcontrol holder 1
Ring strap for holder 1
not in view 71473 Charger North America,
overhead lift - kit
Battery Charger 1
Cable Charger North America 1
Handcontrol holder 1
Ring strap for holder 1
not in view 71491 Charger Australia overhead
lift - kit
Battery Charger 1
Cable Charger Australia 1
Handcontrol holder 1
Ring strap for holder 1
not in view 90407 Improvement color RAL9016 1
not in view
71811 Cover screw kit 10 pcs. Cover screw 10

66
Opening the lift - Altair
1. Activate the emergency stop.
2. Turn the lift upside down. Be careful with
the belt stop sensors.
3. Remove the rubber feets closest to the leg
hook on the Altair lift.
4. Untighten the two screws with a torx
screwdriver (TX10) holding the covers
together (about 6-7 laps or until it´s loosened).
The screws are located at the bottom of the
holes for the rubber feet/plastic.
5. Turn the lift around and remove the cover
by angle it a bit towards the hanger bar until
you hear a “click”.
6. Always disconnect the battery cable when
the cover is opened.
ENG

7
Closing the lift - Altair ENG
1. Make sure that all cables are connected as
they were when opeing the lift.
2. Make sure no cables are pinched between
the covers.
3. Follow the steps 1-6 in the “opening the lift
chapter” in reverse.
Don’t forget the rubber feet!
Remember to attach all cables before
closing the lift!
Reseting the service alarm – Altair ENG
After the service is finished the service alarm
should be reset.
• Connect the lift to a computer thru “Data
and service application”. In the software,
click service and log in with your login
details. Click on the button “Reset service
alarm”.

88
Changing the belt - Altair ENG
The belt can be changed without removing the
belt outlet.
Follow the steps 1-5 in the “opening the lift
chapter”.
1. Re-activate the emergency stop.
2. Unscrew the Opto-switch for the belt
tension guard and turn it 90° in order to
be able to freely operate the lift without
weight.
3. Drag the belt out all the way from the belt
roll.
4. Create a big loop.
5. Use for example a spatula to create a loop
on the other side.
6. Press “up” button on the hand control to
turn the belt roll and grab the loop.

9
7. Use the spatula again to get the end of the
belt with the small pin out.
8. Return the belt roll with the up button on
the hand control. Grab the belt.
9. Remove the pin, the belt is now loose.
10. To insert the new belt, do the steps in
reverse.
After the new belt is assembled. Make
sure to position the opto-switch to it´s
starting position!

1010
Changing the battery - Altair ENG
The battery pack consists of two 12 V, 2.3 Ah,
lead type batteries. The lifetime is up to 5 years
depending on charging and usage.
Replacing the battery:
1. Follow the steps 1-6 in the “opening the lift
chapter”.
2. Try to not damage the warning label on top
of the battery, for example by folding up the
ends of the label.
3. Unscrew the two metal brackets from the
chassis by using a 2,5 mm Allen key.
4. Lift up the battery pack from the lift.
5. When the batteries is removed from the lift,
disconnect all four cables.
6. Fit the new batteries and re-connect
the cables. Make sure the batteries are
connected the same way as before the
change.
7. Secure the battery cables between the
battery (outside the steel brackets) and the
lift cover.
8. Follow the steps 1-3 in reverse to complete
the battery change.

11
Changing the hand control - Altair ENG
1. Follow the steps 1-6 in the “opening the lift
chapter”.
2. Remove the connector on the hand control
cable from the circuit board (PCB) by
pressing on the small plastic lock on the left
side.
3. Remove the two screws from the cable
holder with a torx screwdriver 10 mm (T10).
4. Remove the rubber seal from the cover.
5. Pull the cable and the connector out through
the hole.
6. Repeat the steps in reverse in order to
connect the new hand control.
If the hand control is damaged/broken,
the cable can be cut to make it easier to
remove the cable.