Huvitz Excelon XD User manual

Excelon XD Operator’s Manual 1
O
Operator’s Manual
Excelon XD

2Excelon XD Operator’s Manual
IMPORTANT NOTICE
This product may malfunction due to electromagnetic waves caused by portable
personal telephones, transceivers, radio-controlled toys, etc. Be sure to avoid
having the above objects, which affect the normal operation of the product, brought
near the product.
The information in this publication has been carefully checked and is believed to be
entirely accurate at the time of publication. HUVITZ assumes no responsibility,
however, for possible errors or omissions, or for any consequences resulting from
the use of the information contained herein.
HUVITZ reserves the right to make changes in its products or product specifications
at any time without prior notice and is not required to update this documentation to
reflect such changes.
© 2002 - 2009 HUVITZ Co., Ltd.
689-3, Geumjeong-dong, Gunpo-si, Gyeonggi-do,
435-862, Republic of Korea
All rights are reserved.
Under copyright laws, this manual may not be copied, in whole or in part, without the
prior written consent of HUVITZ Co., Ltd.

Excelon XD Operator’s Manual 3
Contents
IMPORTANT NOTICE.....................................................................................2
1. Introduction ...................................................................................................6
1.1 System Configuration.............................................................................6
1.2 Main Features .........................................................................................6
1.3 Classification ...........................................................................................7
2. Safety Information.........................................................................................8
2.1 Introduction.............................................................................................8
2.2 Safety Symbols ........................................................................................9
2.3 Environment factors.............................................................................10
2.4 Safety Precaution..................................................................................11
3. System Configurations.................................................................................17
3.1 Main Body .............................................................................................17
3.4 Standard Accessory (Tool Box) ............................................................19
4. Installation Procedure .................................................................................20
5. Operation......................................................................................................22
5.1 Display and Control Buttons................................................................22
5.2 Main Screen...........................................................................................23
5.2.1 Layout of main screen......................................................................23
5.2.2 Job List Tab......................................................................................24
5.2.3 Frame Information...........................................................................25
5.2.4 Layout Options ................................................................................27
5.2.5 Edging Options................................................................................31

4Excelon XD Operator’s Manual
5.2.6 Digital Pattern ................................................................................. 35
5.2.7 Retouch Mode ................................................................................. 40
5.2.8 Menu Bar......................................................................................... 43
5.2.9 Menu Dialog Box............................................................................ 44
5.3 Hole Editor Screen ............................................................................... 48
5.3.1 Layout of Hole Editor...................................................................... 48
5.3.2 Add Hole ......................................................................................... 50
5.3.3 Change Hole Type........................................................................... 50
5.3.4 Select Hole ...................................................................................... 51
5.3.5 Delete Hole...................................................................................... 53
5.3.6 Hole Position Reference (Horizontal) ............................................. 53
5.3.7 Hole Position Reference (Vertical).................................................. 54
5.3.8 Undo................................................................................................ 56
5.3.9 Redo ................................................................................................ 56
5.3.10 Hole Attributes .............................................................................. 58
5.3.11 Hole Position Adjustment.............................................................. 59
5.3.12 Exit................................................................................................ 59
5.3.13 Group............................................................................................. 60
5.3.14 Hole data Load/Save ..................................................................... 64
5.3.15 Hole data preset............................................................................. 66
5.4 Job Management .................................................................................. 67
5.4.1 Job Save........................................................................................... 67
5.4.2 Job Load.......................................................................................... 69
5.4.3 Internal Data.................................................................................... 71
5.4.4 Specify Frame Change Lens............................................................ 71
6. User Defined Options .................................................................................. 74
6.1 Configuration........................................................................................ 74
6.1.1 General ............................................................................................ 74
6.1.2 Layout Default................................................................................. 75
6.1.3 Edging Default ................................................................................ 76
6.1.4 Hole Editor Default ......................................................................... 76

Excelon XD Operator’s Manual 5
6.2 Frame Fitting ........................................................................................80
6.3 Adjustment ............................................................................................82
6.3.1 Size Adjustment...............................................................................82
6.3.2 Margin Adjustment ..........................................................................83
6.3.3 Axis Adjustment...............................................................................84
6.3.4 Bevel Adjustment.............................................................................85
6.3.5 Grooving Adjustment.......................................................................87
6.3.6 Safety Beveling Adjustment ............................................................88
6.3.7 Clamp Pressure................................................................................89
6.3.8 Processing Speed .............................................................................89
6.3.9 System Adjustment ..........................................................................90
6.3.10 Drilling Adjustment .......................................................................92
6.4 Configuration Management.................................................................98
7. System Maintenance....................................................................................99
7.1 Setup Time.............................................................................................99
7.2 Test Mode...............................................................................................99
7.3 Wheel Dressing......................................................................................99
7.4 Replacing Drill Bit..............................................................................100
7.5 Automatic Calibration........................................................................100
7.6 Statistics...............................................................................................101
7.7 Maintenance Tips................................................................................102
Standard Accessory........................................................................................103
Specification...................................................................................................104
Drawings of System .......................................................................................105

6Excelon XD Operator’s Manual
1. Introduction
1.1 System Configuration
•Edger (HPE-7000) + Auto Blocker (CAB-4000)
•Edger (HPE-7000) + Frame Reader (CFR-4000)
1.2 Main Features
•All the finishing processes, tracing to edging, are fully operated with the advanced
3D Digital Technology optimizing the productivity and efficiency
Edging
Material
Beveling
Flat
Edging
Grooving
Polishing
Safety
Beveling
Drilling
Plastic
○
○
○
○
○
○
Glass
○
○
X
X
○
X
High Index
○
○
○
○
○
○
Polycarbonate
○
○
○
○
○
○
Trivex®
○
○
○
○
○
○
•High Resolution TFT-LCD (10.4”) with Touch Screen and the Intuitive Icon-based
User Interface are harmonized to offer the maximum convenience for everyday

Excelon XD Operator’s Manual 7
use
•The “Digital Pattern Layout” modifies the lens shape in left/right, top/bottom as well
as circumference and optimizes the fitting challenge for Rimless and Semi-
Rimless
•Frame Tracing, Layout and Lens Edging can be processed simultaneously. Frame
Tracing and Layout work can be stored in advance during the lens edging process
•Graphically Designed Test Mode enables the operator to effectively perform the
routine maintenance without the technical assistance
•Any shape and materials of frames from rimless to goggles are automatically and
precisely scanned with 3D technology ensuring no margin of error
•More than several hundreds of frames are memorized in the external memory
card . Therefore, users can retrieve them whenever they want.
•The compete harmony between the robust hardware and the machining algorithm
makes the whole machining processes much more stable and fast.
1.3 Classification
•Protection against electric shock: Class I(earthed)
•Installation Category: II
•Pollution Degree: 2

8Excelon XD Operator’s Manual
2. Safety Information
2.1 Introduction
Safety is everyone‟s responsibility. The safe use of this equipment is largely
dependent upon the installer, user, operator, and maintainer. It is imperative that
personnel study and become familiar with this entire manual before attempting to
install, use, clean, service or adjust this equipment and any associated accessories.
It is paramount that the instructions contained in this manual are fully under stood
and followed to enhance safety to the patient and the user/operator. It is for this
reason that the following safety notices have been placed appropriately within the
text of this manual to highlight safety related information or information requiring
special emphasis. All user, operators, and maintainers must be familiar with and pay
particular attention to all warning and cautions incorporated herein.
“Warning”indicates the presence of a hazard that could result in severe
personal injury, death or substantial property damage if ignored.
“Caution”indicates the presence of a hazard that could result in minor injury,
or property damaged if ignored.
“Note”describes information for the installation, operation, or maintenance of
which is important but hazard related if ignored.
!
WARNING
!
CAUTION
!
NOTE

Excelon XD Operator’s Manual 9
2.2 Safety Symbols
The International Electro technical Commission (IEC) has established a set of
symbols for medical electronic equipment, which classify a connection or warn of any
potential hazard. The classifications and symbol s are shown below.
Save these instructions
I and O on power switch represent ON and OFF
respectively.
This symbol identifies a safety note. Ensure you understand
the function of this control before using it. Control function is
described in the appropriate User‟s or Service Manual.
Identifies the point where the system safety ground is
fastened to the chassis. Protective earth connected to
conductive parts of Class I equipment for safety purposes.
Disposal of your old appliance
1. When this crossed-out wheeled bin symbol is
attached to a product it means the product is covered by
the European Directive 2002/96/EC.
2. All electrical and electronic products should be
disposed of separately from the municipal waste stream
via designated collection facilities appointed by the
government or the local authorities.
3. The correct disposal of your old appliance will help
prevent potential negative consequences for the
environment and human health.
4. For more detailed information about disposal of your
old appliance, please contact your city office, waste
disposal service or the shop where you purchased the
product.

10 Excelon XD Operator’s Manual
2.3 Environment factors
Avoid the following environments for operation or storage:
Where the equipment is exposed to water vapor.
Don‟t operate the equipment with a wet hand.
Where the temperature changes extremely.
- Operation Temperature: 10~40C
(Humidity: 50~ 80%)
-StorageTemperature:-20~85C(Humidity: 50 ~80%)
Where the humidity is extremely high or there is a ventilation
problem.
Where equipment is exposed to chemical material or
explosive gas.
Where the equipment is exposed to direct sunlight.
Where it is near the heat equipment.
Don‟t disassemble the product or open. We aren‟t
responsible for it for nothing.
Don‟t plug the AC power cord into the outlet before the
connection between devices of the equipment is
completed. This can generate the defect.
Where the equipment is subject to excessive shocks or
vibrations.

Excelon XD Operator’s Manual 11
Be careful not to be inserted dust, especially, metal
Be careful not to close the fan located on the lateral or
backside of the equipment.
Pull out the power cord with holding the plug, not the cord.
Avoid places where the ambient temperature falls below 10℃or exceeds 40℃for
normal operation, or below –20℃or exceeds 85℃for transportation and storage.
Humidity should be maintained between 50% and 80% for normal operation,
transportation and storage. Avoid environments where the equipment is exposed to
excessive shocks or vibrations.And also the normal operation time is as following:
operation time : short term operation max 6min
2.4 Safety Precaution
This equipment has been developed and tested according to safety standards as
well as national and international standards. This guarantees a very high degree of
safety for this device. The legislator expects us inform the user expressively about
the safety aspects in dealing with the device. The correct handling of this equipment
is imperative for its safe operation. Therefore, please read carefully all instructions
before switching on this device. For more detailed information, please contact our
Customer Service Department or one of our authorized representatives.
(1) This equipment must not be used (a) in an area that is in danger of explosions
and (b) in the presence of flammable, explosive, or volatile solvent such as
alcohol, benzene or similar chemicals.
(2) Do not put or use this device in humid rooms. Humidity should be maintained
between 50% and 80% for normal operation. Do not expose the device to

12 Excelon XD Operator’s Manual
water splashes, dripping water, or sprayed water. Do not place containers
containing fluids, liquids, or gases on top of any electrical equipment or devices.
(3) The equipment must be operated only by, or under direct supervision of a
properly trained and qualified person.
(4) The service technician of Huvitz or the technician authorized by Huvitz may only
carry out modifications of this equipment.
(5) Customer maintenance of this equipment may only be performed as stated in
the User‟s Manual and Service Manual. Any additional maintenance may only
be performed by the service technician of Huvitz or the technician authorized by
Huvitz.
(6) The manufacturer is only responsible for effects on safety, reliability, and
performance of this equipment when the following requirements are fulfilled: (1)
The electrical installation in the respective room corresponds to the
specifications stated in this manual and (2) This equipment is used, operated,
and maintained according to this manual and Service Manual.
(7) The manufacturer is not liable for damage caused by unauthorized tampering
with the device(s). Such tampering will forfeit any right to claim under warranty.
(8) This equipment may only be used together with accessories supplied by Huvitz.
If the customer makes use of other accessories, use them only if their safe
usability under technical aspect has been proved and confirmed by Huvitz or the
manufacturer of the accessory.
(9) Only person who has undergone proper training and instructions are authorized
to install, use, operate, and maintain this equipment.
(10) Keep the User‟s Manual and Service Manual in a place easily accessible at all
times for persons operating and maintaining the equipment.
(11) Do not force cable connections. If a cable does not connect easily, be sure that
the connector (plug) is appropriate for the receptacle (socket). If you cause any
damage to a cable connector(s) or receptacle(s), let the damage(s) be repaired
by an authorized service technician.
(12) Please do not pull on any cable. Always hold on to the plug when disconnecting
cables.
(13) Before every operation, visually check the equipment for exterior mechanical
damage(s) and for proper function.

Excelon XD Operator’s Manual 13
(14) Do not cover any ventilation grids or slits. Immediately turn off and unplug any
equipment that gives off smoke, sparks, strange noises, or odors.
(15) Risk of explosion if battery is replaced by an incorrect type. Dispose of used
batteries according to the instructions.
(16) Edger produces a noise. To prevention of the noise damage, You use the
earplug.
(17) Keep to use LAN Port only in the inside building.
(18) When you carry this product, please use a hand cart. At least three persons are
necessary to lift the equipment.
(19) To avoid the risk of electronic shock, this equipment must only be connected to
a supply mains with protective earth.
(20) Do not position the equipment so that it is difficult to operate the disconnecting
device. (disconnecting device : power cord appliance inlet)
(21) This machine might be impaired if used in a manner not specified by
manufacturer and this manual.

14 Excelon XD Operator’s Manual
`
•Be sure that any part of human body is not interfered with the edging wheel
during the operation. Otherwise, the person may be seriously hurt.
•Edging room cover should be fully closed during the lens finishing process. If
the lens is broken during the process, the broken pieces of lens may cause the
damage to the person. The debris may also cause the damage to the human
eye.
•Be sure not to press the clamp button unless the wheel completely stops.
Otherwise, the lens may be fallen and broken by the wheel, and cause the
damage to the person.
•If the crack appears on the edging wheel or on the base of the product,
immediately stop the operation and ask for the service. If the edging wheel is
broken during the operation, the broken pieces may cause the serious hurt.
•Be sure not to edge the materials other than the spectacle lenses. Otherwise,
it may deteriorate the wheel performance and cause the crack on it. If the
edging wheel is broken during the operation, the broken pieces may cause the
serious hurt.
•Be sure not to operate the product unless the front cover of edging body is fully
closed. Otherwise, it may cause the serious hurt.
•The equipment should be properly installed and operated based on the
instructions on this manual. If the power is turned on without unlocking the
locking device for the carriage and feeler, it may cause the damage to the
product and cause the malfunction of the product.
!
WARNING

Excelon XD Operator’s Manual 15
•Do not disassemble the product without the proper training. It may cause the
electric shock, serious hurt during the operation or cause the malfunction of the
product.
•Be sure the material of lens is matched with the job options selected in the
display before starting the edging mode. Otherwise, it may cause the damage
to the wheel and shorten the lifetime of wheel.
•The safety beveling for glass lenses should be performed both at front and rear
side. Otherwise, it will cause the damage to the human skin.
•The product should be properly installed and maintained at the horizontally
leveled place. Otherwise, it may affect the normal operation of the product.
•Be sure that the fingers are not caught during clamping.
•In case of detaching the lens adapter from the finished lens, use the Adapter
Remover supplied as the standard accessory. Do not pull out the lens adapter
with bare hands.
•Be sure that the water supply hose is not folded or interfered with other objects
causing the problem of water supply. It may deteriorate the quality of lens
finishing. The debris of lens may cause the damage to the respiratory organ of
operator and malfunction of the product.
!
WARNING

16 Excelon XD Operator’s Manual
•When moving the equipment, first fix the stage and check whether the power
supply is off. Then, two persons should lift the bottom of the product with both
hands.
•In case of setting down the equipment, make sure not to be interfered with the
obstacles. Setting down the product slowly in order to prevent the hurt of human
body or damage to the product.
•When moving the equipment, make sure the locking device and the screw for
the cover are properly tightened.
•In case of packaging the equipment, use the recommended packaging material
and method in order to prevent the damage during the transportation.
•Be sure to use the standard accessories or tools provided together with the
product for the maintenance. Otherwise, it may cause the malfunction of the
product.
•In case of wheel dressing, be sure to use the dressing stick fitted with each
wheel. The dressing stick should be replaced in case the length becomes
smaller than the size, which can be hold by hand.
!
CAUTION
!
CAUTION

Excelon XD Operator’s Manual 17
3. System Configurations
3.1 Main Body
Front View
Top View
Display window
(Touch Screen)
Edging
Room
Cover
(Auto)
Operating Buttons
Power outlet for Pump I, II
Main power inlet and Fuse
Holder
SD memory card slot
Edging Room
Main Wheel
Wheel for Safety Beveling and Grooving
휠
Drill
Clamp
Lens Feeler
Main Switch
Interface Terminal
• MOTOR/GUI : maintenance • BLOCKER : Auto Blocker
• BAR CODE: Barcode Reader • TRACER : Frame Reader

18 Excelon XD Operator’s Manual
For Edging Polycarbonate

Excelon XD Operator’s Manual 19
3.4 Standard Accessory (Tool Box)
•Only Use 3M LEAP-III™as the Block Tape in order to assure the proper axis
positioning.
•In case of Super Hydrophobic Lens, use the specialized sticker in order to
assure the proper axis position.
Wrench Set
Standard JIG for Edger
Fuse(250V,10A)
Pattern Holder
Standard Pattern
Standard Frame
Lens Adaptor Remover
Combination Wrench
LEAP-ⅢTape
Drill Bit
Lens Adaptor
Feeler Tips
Fixing Bracket
Dressing Sticks
!
NOTE

20 Excelon XD Operator’s Manual
4. Installation Procedure
①Remove the shock-absorbing material from the packing box and pull out the
Edger carefully.
②Unfasten the screw at the Edger Front Cover and lift it open.
③Remove the Fixing materials (bracket, sponge, tape).
④.Plug the Pump Power Cable into the receptacle for Pump at the back of the
product.
⑤Connect Water Supply Hose into the Pump.
⑥Connect Water Drain Hose into Water Drain Hole and tie it with the fixing clip.
⑦Assemble the Edger Left Cover and Edger Front Cover.
⑧Check the Initialization.
Store the Fixing materials into the toolbox for the use of moving the product.
[Connecting the Water Drain Hose] [ Connecting the Water Supply Hose ]
Fixing Clip for Water Drain Hose
•Fill up 2/3 of the tank with water and make sure that the water supply hose is
not dragged below the pump, and is not folded or interfered with other objects.
•Use the Clip to tie the Water Supply Hose properly.
!
NOTE