Hyco SF05K User manual

Hyco Manufacturing Ltd
California Drive
Whitwood
Castleford
West Yorkshire
WF10 5QH
Tel: [phone] Fax: [phone]
Web: www.hyco.co.uk
E-mail: [e-mail]
7
9. SPECIFICATIONS
10. GUARANTEE AND SERVICE POLICY
This product is guaranteed against fault materials and manufacture for a period of
one year from the date of purchase. Hyco will in its sole discretion replace, repair
or refund any faulty unit. Incorrect installation and the consequences of limescale
deposits are excluded. Consequential costs such as labour charges or damage to
fittings are expressly excluded.
Supply 230V ~ 50Hz
Power 2kW
Tank Capacity SF05K – 5 Litres
SF10K – 10 Litres
SF15K – 15 Litres
Tank Material Vitreous enamel lined steel
Dimensions
(h x w x d)
SF05K 320 x 280 x 245 mm
SF10K 410 x 310 x 280 mm
SF15K 530 x 310 x 280 mm
Pressure relief valve setting 6 bar
Thermal cutout Manual reset
Speedflow
Undersink Unvented
Water Heater
Models SF05K, SF10K and SF15K
Instruction Manual
Version 3.0 June 2010

HYCO SPEEDFLOW UNVENTED WATER HEATER
MODELS SF05K (5 Litres) SF10K (10 Litres) AND
SF15K (15 Litres)
1. INTRODUCTION
Thank you for purchasing a Hyco Speedflow unvented water heater.This product
operates at mains water pressure and can supply hot water using ordinary taps.
CAUTION
THE SPEEDFLOW MUST BE INSTALLED AND MAINTAINED BY
A COMPETENT PERSON IN ACCORDANCE WITH CURRENT
ELECTRICAL AND PLUMBING REGULATIONS.
IT IS ESSENTIAL THAT THE ENCLOSED PRESSURE RELIEF VALVE
IS FITTED
MAKE PLUMBING CONNECTIONS WITH FLEXIBLE STAINLESS
STEEL HOSES TO FACILITATE FUTURE MAINTENANCE
ALWAYS FIT THE HEATER THE CORRECT WAY UP
(PIPES SHOULD BE AT THE TOP)
USE LOWEST ACCEPTABLE TEMPERATURE SETTING TO SAVE
ENERGY AND REDUCE LIMESCALE
DO NOT CONNECT TO POWER UNLESS UNIT IS FULL OF
WATER – OPEN TAP AND ALLOW WATER TO FLOW FREELY
TO CLEAR AIRLOCKS
DO NOT SWITCH POWER ON IFWATER IN HEATER OR PIPES
COULD BE FROZEN
2. INSTALLATION (WALL MOUNTING)
The Speedflow is normally fitted immediately below the outlet to be supplied, but
it can be mounted above or to the side of the outlet provided it is vertical with
the pipe outlets at the top.The unit can either be placed directly on the floor or
fixed to a wall using the mounting bracket supplied.
ENSURE THE MOUNTING SURFACE IS STRONG ENOUGH TO
SUPPORT THE SPEEDFLOW INCLUDING THE WEIGHT OF
THE WATER.
The 5 litre model (SF05K) can typically serve 1 sink, the 10 litre model (SF10K)
can typically serve 1 or 2 sinks and the 15 litre model (SF15K) can typically serve
2 or 3 depending on simultaneous usage.
1 6
8.TROUBLE SHOOTING
If problems persist contact Hyco Technical Dept on 01977 517555.
SYMPTOM POSSIBLE CAUSE SOLUTION
Water constantly flows
from pressure relief valve
Water pressure is too
high (above 4 bar).
Fit Pressure Reducing
Valve Kit (Hyco Kit SF4).
Water flows from
pressure relief valve
during heating cycle only
Heated water cannot
expand back up inlet pipe
due to obstruction.
Fit Expansion Vessel Kit
(Hyco kit SF3).
Water is not heated 1.Thermal cut-out has
tripped.
1.See section 6. Check
heater is correct way
up (pipes at top).
2.Element has failed. 2.Replace element. See
section 6 for access to
element.
3.Thermostat has failed. 3.Replace thermostat.
Small volume of hot
water
1.Unit upside down. 1.Re-install correct way
up.
2.Thermostat set too
low.
2.Increase thermostat
setting.
3.Thermostat fault. 3.Replace thermostat.
Water appears to leak
from heater
1.Poor connections to
pipework.
1.Check plumbing
connections, especially
those to inlet and
outlet.
2.Element gasket leak. 2.Refit gasket, tighten
flange bolts evenly. Do
not over tighten. See
section 6 for access to
element.

5
6.THERMAL CUTOUT RESET, ELEMENT REPLACEMENT
AND ANODE REPLACEMENT (continued)
To reset the cutout, depress the button in the centre of the device. If the device
has tripped reduce the thermostat setting if possible.
If the device trips repeatedly with a low thermostat setting, contact Hyco
Technical Department on 01977 517555.
To access the element or anode, unscrew the bolts holding the flange in position.
The element and anode can then be removed. Reverse to re-fit.
7. MAINTENANCE
A grey cylindrical magnesium sacrificial anode is fitted to the element to aid
tank corrosion resistance.The anode condition should be inspected annually and
replaced if the there are signs of significant corrosion.
The pressure relief valve should be checked annually by twisting the cap and
verifying water is discharged.
2
3. PLUMBING CONNECTIONS
A service valve should be fitted to allow /facilitate future maintenance.
THE SUPPLIED 6 BAR PRESSURE RELIEF VALVE MUST ALWAYS BE
FITTED.THERE MUST BE NO OBSTRUCTIONS IN THE
PIPEWORK BETWEENTHE HEATER AND THE RELIEF VALVE.
THE RELIEF VALVE MUST DISCHARGE TO A SAFE AND VISIBLE
PLACE.
The hot and cold fittings are ½” BSP and are at the top of the unit.These
connections are colour coded (blue = cold, red = hot).They are not
interchangeable.
The final connection of the Speedflow to pipework should be implemented with
flexible stainless steel hoses.
OPEN HOT WATER TAP AND ALLOW WATER TO RUN
THROUGH FOR AT LEAST 5 SECONDS TO CLEAR AIRLOCKS.
Depending on the installation circumstances, other accessories may be required.
If required, these must be ordered separately and are installed as shown on the
diagrams below and on the next page.Water pressure can increase considerably
at night when demand is low, so a pressure reducing valve may be required even if
there is no obvious problem at installation.
1.4 (5L), 2.8 (10L) or 4.2 (15L)
metres is required for expansion
in pipework
DIAGRAM A - Pressure below 4.2 bar
No accessories needed

3
4. ELECTRICAL INSTALLATION
Installation must comply with the latest IEE regulations.
Connection should be to a fused switched 13A spur. If the cable length is
insufficient, it is recommended that the entire cable is replaced and no joins made
to the original.
This product must be earthed.
IMPORTANT: DO NOT SWITCH THE HEATER ON UNLESS YOU ARE
CERTAIN THAT IT IS COMPLETELY FULL OF WATER. FAILURE TO DO SO
WILL VOID THE WARRANTY.
DIAGRAM B - Cold draw off nearby
DIAGRAM C - Pressure above 4.2 bar
Accessory SF3 needed to prevent expanded
warm water entering cold water supply.
Kit comprises expansion vessel and check valve.
Accessory SF4 needed to prevent pressure
relief valve discharging constantly
Kit comprises pressure reducing valve,
expansion vessel and check valve
4
5. OPERATION
Switch on the mains supply.The external neon lamp indicates when the element
is heating.
USE THE LOWEST ACCEPTABLE TEMPERATURE SETTING TO
SAVE ENERGY.
HOT WATER MAY PRESENT A SCALDING HAZARD, ESPECIALLY
TO CHILDREN OR THE INFIRM.A THERMOSTATIC BLENDING
VALVE IS RECOMMENDED IN HIGH RISK SITUATIONS.
6.THERMAL CUTOUT RESET, ELEMENT REPLACEMENT
AND ANODE REPLACEMENT
DISCONNECT ELECTRICITY SUPPLY BEFORE MAINTENANCE.
A re-settable safety thermal cut-out switches off the element in the event of the
unit over-heating.
The thermal cut-out may trip occasionally in normal use. If this happens the heater
will not heat water and the element light will not come on.
The thermal cut-out is located underneath the unit behind the grey access plate.
Depending on the mounting position of the unit, you may need to uninstall the
unit for ease of access to the cutout.
In these cases, disconnect electricity supply and unscrew flexible hose connectors.
Drain water from heater and locate grey access plate.
Remove the cover retaining screws and gently prise cover off.
The thermal cut-out will be visible, as shown below.
Element flange - remove to access anode.
Thermal cutout -
Press to reset.
Element securing bolt (x4)
Allen key required to remove.