HYDAC International FluidAqua Mobil FAM 25 Series User manual

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EN 7.613.5/03.19
229
FluidAqua Mobil
FAM 25/45/60/75/95 Series
Description
The FluidAqua Mobil FAM
25/45/60/75/95 series operates
according to the principle of vacuum
dewatering to separate free and
dissolved water as well as free and
dissolved gases from hydraulic and
lubrication uids.
By using HYDAC bypass
lter technology, with its high
contamination retention capacity
and separation performance, the
unit achieves a very high level of
cost effectiveness.
All units have an AquaSensor AS
1000 to continuously monitor the
water content and to control the
unit. A CS 1000 particle sensor
for simultaneous monitoring of the
solid particle contamination can be
integrated optionally.
To increase the dewatering capacity,
a heater can be integrated optionally
for highly viscous uids or for low uid
temperatures.
The Siemens S7 series
programmable logic controller (PLC)
used in combination with a Siemens
touch control panel guarantees simple
and reliable handling in numerous
local languages.
Advantages
Extremely low residual water levels,
gas levels and particle contamination
in the operating uids make for:
zLonger oil change intervals
zImproved component service life
zGreater machine availability
zReduction in the life cycle cost
(LCC)
Technical specications
FAM 25 FAM 45 FAM 60 FAM 75 FAM 95
Flow rates at 50 Hz ≈ 25 l/min ≈ 45 l/min ≈ 60 l/min ≈ 75 l/min ≈ 95 l/min
Flow rates at 60 Hz ≈ 30 l/min ≈ 54 l/min ≈ 72 l/min ≈ 90 l/min ≈ 114 l/min
Permitted uids** Fluids compatible with NBR seals:
zMineral oils to DIN 51524
z Gear oils to DIN 51517, 51524
Operating uids compatible with FKM (FPM,Viton®) seals
zSynthetic esters (HEES) DIN 51524/2
z Vegetable oils (HETG, HTG)
z HFD uids (not for pure phosphate ester which require
EPDM seals).
Sealing material see model code
Filter size of ne lter OLF-10 2600
MRF 3/11/40
Filter elements of ne lter
xxx= Filtration rating N10DMxxx 2600RxxxBN4HC/-KB (-V-KB)
N40FMxxx
Clogging indicator VM 2 C.0 VM 2 C.0 VM 2 C.0 VM 2 C.0 VM 2 C.0
Pump type, vacuum pump Rotary vane
vacuum pump
Rotary vane vacuum pump or
Water ring vacuum pump
Pump type, others Gear pumps
Operating pressure max. 6 bar
Permitted pressure at suction
port (without suction hose)
-0.2 to 1 bar
Permitted pressure at outlet
(without return hose) **
0 to 3.5 bar
Operation viscosity range** 15 ... 350 mm²/sec (without built-in heater)
15 ... 550 mm²/sec (with built-in heater)
Fluid temperature range ** 10 ... 80°C
Ambient temperature ** 10 ... 40°C
Storage temperature range ** 10 to 50°C
Relative humidity (ambient) ** Max. 90%, non-condensing
Electrical
power consumption (50 Hz)*
Without heater ≈ 3.5 kW ≈ 4.5 kW ≈ 5.9 kW ≈ 7.5 kW ≈ 7.5 kW
With heater ≈ 10.5 kW ≈ 13.5 kW ≈ 19.5 kW ≈ 25.5 kW ≈ 25.5 kW
Heating output (optional) ≈ 6.75 kW ≈ 9 kW ≈ 13.5 kW ≈ 18 kW ≈ 18 kW
Protection class IP 54 IP 55 IP 55 IP 55 IP 55
Length of electric cable / plug 10 m / CEE (depending on the nominal voltage, see model code)
Hoses, length 5 m (mobile FAMs only)
Material of hoses see model code
Connection, inlet/outlet see table "Connection summary"
Weight when empty ≈ 410 kg ≈ 430 kg ≈ 550 kg ≈ 590 kg ≈ 620 kg
Achievable
residual water content
< 100 ppm – hydraulic and heavy oils
< 50 ppm – turbine oils (ISO VG 32/46)
< 10 ppm – transformer oils ***
* Maximum specications given, depends on equipment
** For other uids, viscosities or temperature ranges, please contact us.
*** Units not suitable for "Online" and "Onload" operation (transformer in operation and connected to grid).
Polígono Industrial O Rebullón s/n. 36416 - Mos - España - [email protected]
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Polígono Industrial O Rebullón s/n. 36416 - Mos - España - [email protected]
Servicio de Att. al Cliente
[phone]
Polígono Industrial O Rebullón s/n. 36416 - Mos - España - [email protected]
Servicio de Att. al Cliente
[phone]
Polígono Industrial O Rebullón s/n. 36416 - Mos - España - [email protected]
Servicio de Att. al Cliente
[phone]

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Model code
FAM – 75 – M – 2 – A – 40 – R – H – C1 – AC1 – 00 – /-V
Basic model
FAM = FluidAqua Mobil
Size
25 ≈ 25 l/min 45 ≈ 45 l/min 60 ≈ 60 l/min
75 ≈ 75 l/min 95 ≈ 95 l/min (50 Hz)
Operating medium
M = Mineral oil - NBR seals, NBR hoses, tested with mineral oil*
I = Insulating oil - NBR seals, NBR hoses,
tested with insulating oil (Shell Diala)**
X = HFD-R uids - FKM seals, UPE hoses,
tested with HFD-R uid (Fyrquel)*
B = Biodegradable oils (based on esters) - FKM seals,
NBR hoses, tested with biodegradable oils based on esters*
Mechanical type
1 = Stationary (with feet)
2 = Mobile (with castors and hose attachment)
Voltage, frequency, power supply
A = 400 V, 50 Hz, 3 Ph F = 230 V, 60 Hz, 3 Ph L = 220 V, 50 Hz, 3 Ph
B = 415 V, 50 Hz, 3 Ph G = 380 V, 60 Hz, 3 Ph N = 575 V, 60 Hz, 3 Ph1)
C = 200 V, 50 Hz, 3 Ph1) H = 440 V, 60 Hz, 3 Ph1) O = 460 V, 60 Hz, 3 Ph1)
D = 200 V, 60 Hz, 3 Ph1) I = 500 V, 50 Hz, 3 Ph X = other voltages
E = 220 V, 60 Hz, 3 Ph K = 480 V, 60 Hz, 3 Ph1) on request
Filter size of ne lter
10 = OLF 10 Toploader (FAM 25/45 only)
26 = OFU 2600 (FAM 60/75/95 only)
40 = MRF 3/11/40 (FAM 60/75/95 only)
Vacuum pump type
R = rotary vane vacuum pump
W = water ring vacuum pump (for FAM 60/75/95 only)
WA = water ring vacuum pump with automatic water supply (for FAM 60/75/95 only)
Heater
H = Heater appropriate for the size (see technical data)
for available voltages, see following pages
Z = without heater
Control concept
C1 = Comfort, control panel language de/en/fr/es/pt/it/nl/da//sv
C2 = Comfort, control panel language de/en/bg/hu/ru/pl/zh
(other languages on request)
Measuring equipment
A= AquaSensor
AC1 = AquaSensor + ContaminationSensor ISO4406:1999
AC2 = AquaSensor + ContaminationSensor SAE AS 4059(D)
AC3 = AquaSensor + ContaminationSensor NAS 1638
Modication number
00 = the latest version is always supplied
Supplementary details
No details = standard
V = FKM seals for operating uid “M” and “I” (if non-standard seal required for the particular operating uid)
(see Model Code under “Operating uid”) Example : FAM-25-M....-/V
1) Supplied without plug
* Residues of test uid will remain in the unit after testing.
** Units not suitable for "Online" and "Onload" operation (transformer in operation and connected to grid).
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Instrumentation
The integrated AquaSensor (AS) enables
continuous display of the water content
relative to the saturation concentration
(saturation level) along with the
temperature of the uid. The optional
ContaminationSensor (CS) determines
the solid particle contamination of the
uid and displays it in the control panel.
The units can also be controlled via both
sensors fully automatically for
state-based and thus energy-saving
operation.
External interfaces
The controller has external interfaces for
remote control of the unit:
zStart/stop from external (relay)
zDevice ready – no error, unit ready for
operation (potential-free contact)
zOperating state – unit ON/OFF
(potential-free contact)
Control concept
zSiemens S7-1200 with 4" KTP400
TFT colour display with touch and
key operation
zDisplay of water content (%
saturation), uid temperature and
optional particle contamination
in numerical and graphic form
with graphical progress display of
measured values
zAutomatic, state-based and
energy-saving operation through
control of the unit via integrated or
external AquaSensor or integrated
ContaminationSensor
zDisplay of hydraulic circuit diagram
for active or defective components,
such as motors/pumps, level
sensors and heaters
zError messages as plain text
display and menu-guided
troubleshooting
zUp to 10 selectable languages
integrated
zExpandable for Ethernet connection
and web server for remote
monitoring (see accessories)
Heater option
By using the integrated heater, the
dewatering capacity can be increased,
particularly in the case of high viscosity
uids or low uid temperatures.
If the temperature of the operating uid
is raised by 10 °C then the dewatering
capacity increases by up to 50%. The
ideal temperature for dewatering is
roughly 50 to 60 °C.
In general, for operating viscosities
between 350 and 550 mm²/s the heater
option should be selected and the heater
should be used.
Type of vacuum pump
The vacuum pump used for sizes FAM
25/45 is an oil-lubricated rotary vane
vacuum pump.
For the sizes FAM 60/75/95 we
recommend the tried-and-tested water
ring vacuum pump, which only requires
tap water as an operating medium rather
than any special vacuum pump oil. With
its 100% oil-free vacuum generation, it
has many advantages: high resistance to
steam and condensation, low operating
costs and clean and above all low-odour
waste air. Furthermore, a portion of the
water removed from the oil is recovered
within the water ring vacuum pump and
fed to the pump’s operating water circuit.
Depending on the operating conditions,
the water ring vacuum pump is then fully
self-sufcient in terms of water.
Along with the removed water, the air that
emerges from the vacuum pump can,
particularly in the case of oil-lubricated
rotary vane vacuum pumps, contain
components of the operating uid to
be cleaned, which may include gases.
Therefore, please ensure that the area in
which the FAM is operated is adequately
ventilated.
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Hydraulic circuit diagram Sizing
As a rough guide, the FluidAqua Mobil
can be sized according to the tank
volume of the system.
Tank volume
in litres
FAM
< 2,000 FAM 5*
1,000 – 7,000 FAM 10/15** / 10**
7,000 – 15,000 FAM 25 / FAM 45E***
15,000 – 25,000 FAM 45
25,000 – 35,000 FAM 60
35,000 – 45,000 FAM 75 / FAM 75E***
> 45,000 FAM 95
* see Brochure no. 7.639 FAM 5
** see Brochure no. 7.949 FAM 10
*** see Brochure no. 7.654 FAM Economy
zSelect a larger size for systems with
very high and continuous process-
related water entry.
zIn contrast, for systems with just a
small amount of moisture entry via
tank breathing, one size smaller can
be selected.
zIdeally the water content will be
measured periodically to determine
the water entry per hour/day. Our
sales specialists can then determine
the suitable size if they know the
oil type, oil temperature, operating
viscosity, system dimensions,
environmental conditions and target
water content.
In general, it must however be
noted that sizing will depend on the
application, the uid, the temperature of
the uid and the ambient temperature,
the uid quantity and the water ingress
into the system. These factors have
a major inuence on the dewatering
performance. The information can thus
only serve as a general reference.
Dewatering rate
Water content  
Fluid
temperature  
Detergent
additives  
Flow rate of the
FAM  
For dimensioning and project planning,
please use the FAM checklist,
doc. no.: 10000495854
1Suction lter 16 Vacuum pump
2AquaSensor AS 1000 17 Oil mist separator
3Filling pump 18 Vacuum suction nozzle for
the oil mist separator
4 Non-return valve 19 Level sensor for vacuum column
5Vacuum column 20 Pump for ContaminationSensor
CS1000 (optional)
6 Heater (optional) 21 ContaminationSensor CS1000
(optional)
7 Evacuation pump 22 Pressure relief valve for CS1000
(optional)
8 Check valve (FAM-25/45 only) 23 Pressure relief valve for CS1000
(optional)
9Fluid lter for separating solid particles 24 Leakage indicator for oil drip tray
10 Differential pressure switch for monitoring
the lter
25 Drain for vacuum column
11 Drain for uid lter 26 Return valve
12 Check valve (FAM-60/75/95 only) 27 Temperature sensor (for the heater 6
option)
13 Air lter and dryer 28 Drain for vacuum pump
14 Needle valve for vacuum setting 29 Level sensor for vacuum pump
15 Pressure sensor for measuring
the pre-set vacuum
Alarm
Max
Min
Water
Air
IN
Air
OUT
Oil
OUT
Oil
IN
Air
OUT
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Available voltages and required external fuse
Applicable only when automatic fuses with trip characteristics type C are used.
FAM size
Voltages
FAM 25 FAM 25 with heater FAM 45 FAM 45 with heater FAM 60 FAM 60 with heater FAM 75 FAM 75 with heater FAM 95 FAM 95 with heater
A = 400 V, 50 Hz, 3 Ph 16 A 32 A 16 A 32 A 32 A 63 A 32 A 63 A 32 A 63 A
B = 415 V, 50 Hz, 3 Ph 16 A 32 A 16 A 32 A 32 A 63 A 32 A 63 A 32 A 63 A
C = 200 V, 50 Hz, 3 Ph 32 A 63 A 63 A 63 A 63 A 63 A
D = 200 V, 60 Hz, 3 Ph 32 A 63 A 63 A 63 A 63 A 63 A
E = 220 V, 60 Hz, 3 Ph 32 A 63 A 32 A 63 A 63 A 63 A 63 A
F = 230 V, 60 Hz, 3 Ph 32 A 63 A 32 A 63 A 63 A 63 A 63 A
G = 380 V, 60 Hz, 3 Ph 16 A 32 A 16 A 32 A 32 A 63 A 32 A 63 A 32 A 63 A
H = 440 V, 60 Hz, 3 Ph 16 A 32 A 16 A 32 A 32 A 63 A 32 A 63 A 32 A 63 A
I = 500 V, 50 Hz, 3 Ph 16 A 32 A 16 A 32 A 32 A 63 A 32 A 63 A 32 A 63 A
K = 480 V, 60 Hz, 3 Ph 16 A 32 A 16 A 32 A 32 A 63 A 32 A 63 A 32 A 63 A
L = 220 V, 50 Hz, 3 Ph 32 A 63 A 32 A 63 A 63 A 63 A 63 A
N = 575 V, 60 Hz, 3 Ph 16 A 32 A 16 A 32 A 32 A 63 A 32 A 63 A 32 A 63 A
O = 460 V, 60 Hz, 3 Ph 16 A 32 A 16 A 32 A 32 A 63 A 32 A 63 A 32 A 63 A
Special version, only on request.
FAM connection summary
1
3
2
5
6
4
7
8
* Connection Form D to ISO 8434-1 Series L (corresponds to ISO 12151, Form S, Series L)
** Stud end to ISO 1179-2 (Form E)
*** Connection Form N to ISO 8434-4 Series L (corresponds to ISO 12151, Form SWS, Series L)
Items 1 to 4 are supplied with the stationary FAM.
Items 5 to 8 are supplied with the mobile FAM, in addition to the
connection hoses.
Item FAM 25 FAM 45 FAM 60 FAM 75 FAM 95
1 - FAM inlet connector 42L / M52x2
(male thread)*
42L / M52x2
(male thread)*
42L / M52x2
(male thread)*
42L / M52x2
(male thread)*
42L / M52x2
(male thread)*
2 - Adapter Adapter G1½ A
(male thread)**
Adapter G1½ A
(male thread)**
Adapter G1½ A
(male thread)**
Adapter G1½ A
(male thread)**
Adapter G1½ A
(male thread)**
3 - FAM outlet connector 28L / M36x2
(male thread)*
28L / M36x2
(male thread)*
42L / M52x2
(male thread)*
42L / M52x2
(male thread)*
42L / M52x2
(male thread)*
4 - Adapter Adapter G1 A
(male thread)**
Adapter G1 A
(male thread)**
Adapter G1½ A
(male thread)**
Adapter G1½ A
(male thread)**
Adapter G1½ A
(male thread)**
5 - Suction hose connection 42L / M52x2
(female thread)***
42L / M52x2
(female thread)***
42L / M52x2
(female thread)***
42L / M52x2
(female thread)***
42L / M52x2
(female thread)***
6 - Adapter Adapter G1½ A
(male thread)**
Adapter G1½ A
(male thread)**
Adapter G1½ A
(male thread)**
Adapter G1½ A
(male thread)**
Adapter G1½ A
(male thread)**
7 - Pressure hose
connection
28L / M36x2
(female thread)***
28L / M36x2
(female thread)***
42L / M52x2
(female thread)***
42L / M52x2
(female thread)***
42L / M52x2
(female thread)***
8 - Adapter Adapter G1 A
(male thread)**
Adapter G1 A
(male thread)**
Adapter G1½ A
(male thread)**
Adapter G1½ A
(male thread)**
Adapter G1½ A
(male thread)**
inlet
outlet
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FAM-25/45
2
1
≈
1395
≈
1800
≈
1880
≈
1915
*
115
780
895
566
1
2
690
1340
1370
1480
800800
800800
Inlet, see table “Connection summary”
Outlet, see table “Connection summary”
Required working area
Stationary option
Measurements
FAM-60/75/95
1
2
≈
1780
980
≈
1960
≈
1895
≈
2245
*
530
785
1
2
850
1940
1830
1800800
800
800
800
Inlet, see table "Connection summary"
Outlet, see table "Connection summary"
Required working area
Stationary option
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Items supplied
– FluidAqua Mobil, ready for connection (without cover panel package, see Accessories)
– With suction and return hose on mobile version
– Vacuum pump oil (1 litre) for initial lling of rotary vane vacuum pump (for FAM-x-x-x-x-x-R- ... only)
– Key, square 6 mm (for switch cabinet and cover panel)
– Connection adapter (see FAM connection summary)
– Technical documentation consisting of:
- Operating and Maintenance Manual
- Electrical circuit diagram
- Test certicate
- CE conformity declaration
Filter elements for ne lter
Filter elements for the ne lter must be ordered separately and must be tted before commissioning on site.
FAM 25/45
OLF 10: 1 lter element of the type N10DMxxx is required.
Part number Description Filtration rating Seal
3539235 N10DM002 2 µm FKM
3539237 N10DM005 5 µm FKM
3539238 N10DM010 10 µm FKM
3539242 N10DM020 20 µm FKM
FAM 60/75/95
OFU 2600: 1 lter element of the type 2600RxxxBN4HC/-KB (-V-KB) is required.
Part number Description Filtration rating Seal
1263071 (1263784) 2600R003BN4HC/-KB (-V-KB) 3 µm NBR (FKM)
1263072 (1263785) 2600R005BN4HC/-KB (-V-KB) 5 µm NBR (FKM)
1263073 (1263786) 2600R010BN4HC/-KB (-V-KB) 10 µm NBR (FKM)
1263074 (1263787) 2600R020BN4HC/-KB (-V-KB) 20 µm NBR (FKM)
MRF 3/11/40: 11 lter elements of the type N40MRxxx-PES1F are required.
Part number Designation Filtration rating Seal
3509897 N40FM-P001-PES1F 1 µm FKM
3536452 N40FM-P003-PES1F 3 µm FKM
3506155 N40FM-P005-PES1F 5 µm FKM
3506053 N40FM-P010-PES1F 10 µm FKM
3491730 N40FM-P020-PES1F 20 µm FKM
Filter elements for suction lter
The suction lter is supplied tted with a lter element.
FAM 25/45
One lter element of the type 0160 D 200 W/HC is required.
Part number Description Filtration rating Seal
1250304 0160 D 200 W/HC 200µm NBR
1265447 0160 D 200 W/HC/-V 200µm FKM
FAM 60/75/95
One lter element of the type 0280 D 200 W/HC is required.
Part number Description Filtration rating Seal
1269748 0280 D 200 W/HC 200µm NBR
1271978 0280 D 200 W/HC/-V 200µm FKM
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Note
The information in this brochure relates to the operating conditions and applications
described.
For applications and operating conditions not described, please contact the relevant
technical department.
Subject to technical modications.
HYDAC FILTER SYSTEMS GMBH
Industriegebiet
D-66280 Sulzbach / Saar, Germany
Tel.: [phone]
Fax: [phone]
Internet: www.hydac.com
E-mail: [email protected]
Accessories
–Cover panel package: 2 x side sections, 1 x rear cover
FAM-25/45
Part number Description
3334212 Cover panel FAM 25/45
FAM-60/75/95
Part number Description
3334177 Cover panel FAM 60/75/95
–Retrot kit Ethernet connection for web server
For FAM with SIEMENS S7-1200 controller, PLC program version V1.56 and higher.
Part number 4355412
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