Hydac FAM 5 FluidAqua Mobil Manual

FAM 5
FluidAqua Mobil
Operating and Maintenance Instructions
English (translation of original instructions)
Keep for future reference.
Documentation no.: 4166129a

Imprint
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Imprint
Manufacturer / publisher and responsible for the content:
HYDAC FILTER SYSTEMS GMBH
Industriestraße
66280 Sulzbach / Saar
Germany
Phone:
[phone]
Fax:
[phone]
E-mail:
[e-mail]
Homepage:
www.hydac.com
Court of registration:
Saarbrücken, HRB 17216
Executive directors:
Mathias Dieter,
Dipl.Kfm. Wolfgang Haering
Documentation Representative
Mr. Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Phone:
[phone]
Fax:
[phone]
E-mail:
[e-mail]
© HYDAC FILTER SYSTEMS GMBH
All rights reserved. No part of this work may be reproduced in any form (print,
photocopy or by other means) or processed, duplicated or distributed using
electronic systems without the written consent of the publisher.
These documents have been created and inspected with the greatest care.
However, errors cannot be ruled out completely.

Content
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Content
Imprint............................................................................................................2
Documentation Representative...................................................................2
Content ..........................................................................................................3
Preface...........................................................................................................7
Technical Support........................................................................................7
Product modification....................................................................................7
Warranty......................................................................................................7
Using the documentation.............................................................................8
General safety information ..........................................................................8
Hazard symbols...........................................................................................9
Mandatory action symbols used................................................................10
Used GHS symbols ...................................................................................10
Signal words and their meaning in the general safety information.............11
Structure of the general safety information and instructions......................11
Others symbols used.................................................................................12
Signs used for the required specialist personnel.......................................12
Specialist personnel – Mechanical.........................................................12
Specialist personnel – Electricity............................................................12
Observe regulatory information .................................................................13
Proper/designated use...............................................................................13
Improper Use or Use Deviating from Intended Use...................................15
Qualifications of personnel / target group..................................................15
Wear suitable clothing...............................................................................17
Electrical Hazards......................................................................................18
Modifications to the FluidAqua Mobil.........................................................18
Stoppage in an emergency (EMERGENCY STOP)...................................19
Unpacking the unit......................................................................................19
Transporting the unit..................................................................................20
Transporting the unit horizontally...............................................................21
Transporting the unit vertically...................................................................21
Transporting the unit suspended on a crane .............................................22
Decoding the type label..............................................................................23
Checking the scope of delivery.................................................................25
Description of unit......................................................................................25
Unit versions..............................................................................................26
Components..............................................................................................27
Unit dimensions..........................................................................................29

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Stationary unit............................................................................................29
Mobile unit.................................................................................................30
Hydraulic circuit..........................................................................................31
Technical specifications ............................................................................33
Mode of operation.......................................................................................34
Cleaning in Bypass Flow ...........................................................................35
Purifying and transferring by pumping.......................................................35
Unit setup and connection.........................................................................36
Setting up the unit......................................................................................36
Connection overview .................................................................................37
Notes on pipes and hoses.........................................................................38
Connecting the inlet (IN).........................................................................40
Connecting the outlet (OUT)...................................................................40
Preparing the vacuum pump......................................................................41
Check air outlet of the vacuum pump.....................................................41
Connecting the unit electrically..................................................................42
Checking the directionof rotation of the electric motor............................43
Operating elements on the unit.................................................................44
Starting up the unit.....................................................................................46
Switching on the unit .................................................................................46
Start screen (HOME) and menu layout......................................................47
Menu structure of the LOGO! control panel TDE.......................................48
Starting operation......................................................................................50
Setting the pressure in the vacuum column...............................................52
Recommended vacuum setting..............................................................52
Pressure information in the vacuum range..........................................54
Venting the filter housing...........................................................................55
Switching heater on /Checking setting (FAM-xx-x-x-x-xx-x-H-…)..............56
Stopping operation.....................................................................................57
Switching off the unit .................................................................................58
Selecting the operating mode....................................................................59
Operating mode "Dewater" (FAM-xx-x-x-x-xx-x-x-Axx-…).........................60
Operating mode "Filter" (FAM-xx-x-x-x-xx-x-x-xCx-…)..............................62
Limit values on ContaminationSensor CS..............................................62
Menu structure ContaminationSensor CS1000......................................64
Setting times for "Dewater/Filter until" (optional) .......................................65
Operating mode "Heat" (FAM-xx-x-x-x-xx-x-H-…).....................................66
Manual Operation......................................................................................67
Emptying the vacuum column ................................................................68
Manually controlling components...........................................................69

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Setting the program version, operating hours, language .......................70
Loading new program version/language version ....................................71
Inserting the micro SD card and copying the program...............................72
Configuration menu....................................................................................73
Changing the configuration........................................................................74
Leaving the configuration menu.................................................................74
Overview of menu structure ......................................................................75
Changing values and parameters in menus.............................................76
Connecting external AquaSensor AS(EXT)..............................................77
Digital interfaces (external interfaces)......................................................78
Terminal connection and function of the external interfaces......................78
Inputs .....................................................................................................78
FAM start.............................................................................................78
FAM stop.............................................................................................79
After-run phase................................................................................79
Outlets (isolated contacts):.....................................................................80
Connect network connection (Ethernet)...................................................81
Calling up the web server..........................................................................81
Modifying the network settings ..................................................................85
Resolving errors/Eliminating errors..........................................................87
Error notifications.......................................................................................89
03 Empty vacuum column......................................................................90
04 Vacuum pump level sensor...............................................................91
05 Vacuum column sensor.....................................................................92
12 measured value AS temp / 13 measured value AS %S ....................93
18 Motor protection switch H pump / 19 motor protection switch
V-pump...................................................................................................95
23 Filter clogged.....................................................................................97
24 V pump MIN ......................................................................................98
25 V pump MAX.....................................................................................99
26 Heater thermostat............................................................................100
28 Heater motor protection switch........................................................102
32 Fill column.......................................................................................103
33 Vacuum column alarm.....................................................................104
34 Drip tray full.....................................................................................105
Maintenance..............................................................................................106
Maintenance intervals..............................................................................106
Check fault signal lamps..........................................................................109
Change the air filter.................................................................................109
Vacuum pump maintenance....................................................................110