Hydro AutoDose 1060 Troubleshooting guide

High impact molded cabinet
Thispackageshould
contain:
1. Onedispenser--
pump,electronic
timer/controland
motor in high impact
moldedcabinet.
2. Supply tube (20 ft.)
3. Drumtubeand
holdingtubes.
4. Injection fitting.
5. Mountinghardware.
6. Cableties (25).
7. Tubingbarbs(2).
8. Batteryholder(Models
1080 & 1085 only).
9. ACadaptor(Models
1070 & 1075 only).
10. Instruction sheet.
Timer Peristalticpump
AutoDoseTM Programmable Dispensers From Lyn Distributing
Models 1060, 1065, 1070, 1075, 1080 & 1085: Operation & Maintenance
AutoDoseTM programmable dispensersare batteryoperatedperistaltic pumpingsystems (convertible toAC power) which
run automatically at preset times as programmed on an electronic timer/control mechanism. Models vary as to the
pump's power source and the pump tubing material (see page 7 for specifications).
observe safety and handling instructions of the chemical manufacturers.
direct discharge away from you or other persons or into approved containers.
dispense cleaners and chemicals in accordance with manufacturer's instructions. Exercise
CAUTION when maintaining your equipment.
equipment clean for proper operation.
protective clothing and eyewear when working in the vicinity of all chemicals, filling or emptying
equipment or changing tubes.
re-assemble equipment according to instruction procedures. Be sure all components are firmly
screwed or latched into position. Assure that hoses and electrical wire are properly placed and
not kinked or pinched.
ALWAYS
ALWAYS
ALWAYS
KEEP
WEAR
ALWAYS
Please use this equipment carefully and observe all warnings and cautions.
*******************************************************************NOTE***********************************************************
THANK YOU FOR YOUR INTEREST IN OUR PRODUCTS
System installation ............................................................................................................................................. Pages2-3
Installing the power supply ................................................................................................................................. Pages2-3
Determiningtheproperdosageforapplication ......................................................................................................... Page 3
Programmingthetimer ....................................................................................................................................... Pages3-4
Changingthepumptubing ....................................................................................................................................... Page 5
Troubleshooting ....................................................................................................................................................... Page5
System parts diagram and list................................................................................................................................. Page 6
System specifications ............................................................................................................................................. Page7
Template for wall mounting system ......................................................................................................................... Page8
TABLE OF CONTENTS
Page 1

SYSTEMINSTALLATION:
Refer to the diagrams at right.
1. Copy the template provided on page 8 and use the copy to drill three holes for the wall mounting anchors. Install the
three anchors. Install mounting screws in the top two anchors. Slide the key holes in the back of the cabinet over the
screw heads. Tighten the accessible screws. Place a screw in the lower hole to secure the unit from the inside of the
enclosure. Location for the dispenser should be near the pipe or grease trap into which it will be dosing. In kitchens,
the unit may be mounted beneath the dish machine work tables, on the wall.
2. Install the supply tube onto the pump inlet tube with the barbed fitting. The larger end of the barb should be inserted
into the pump tube. Secure with a cable tie around the pump tube over the barb.
3. Draw the supply tube to the container of drain treatment. Cut the tube
to the length required so that the tube will reach the bottom of the
container and can be secured out of the path of personnel (on wall, to
legs of work tables, etc.). The tubing should be cut on an angle. Save
the remaining tubing: It will be used as discharge tubing.
4. Secure the drum tube to the supply tube: Slide a short piece of rubber
onto the supply tube, followed by the rigid plastic tube and then the
second piece of rubber. Secure the short pieces with cable ties. (See
diagramatright.)
5. Install the tubing that remained from cutting the supply tube (step 4)
onto the pump outlet tube stem using the other barbed fitting. Secure
this connection with a cable tie around the pump tube stem.
6. Take the discharge tube and draw it to the pipe or trap cover where
the injection fitting is to be installed.
7. Drill and tap the drain pipe or trap cover for the 1/8” NPT injection
fitting. When the product should be dispensed into a trap but the trap
is inaccessible, feed the tubing down the inlet pipe to the trap. For
these cases, the fitting can be drilled through to allow
the tubing to pass into the pipe. Wrap the injection fit-
ting once with sealing tape (Teflon) and screw in the
injection fitting. Tighten to provide a positive seal.
8. Determinewhere thedischarge tubewillbesecuredto
walls, tables, etc. Cut tubing the appropriate length for
such installation. Connect the tubing to the injection fit-
ting. Be sure the tubing will be out of the way of traffic
and will not impede motion required in the area. (See
diagram at right.) Creating a low place in run of tubing
near the fitting will minimize drainage from the tubing.
9. Put the container of treatment into place, open it, and
insert the drum tube.
10. Install the system power supply.
CAUTION:
It is good practice to set the MODE switch to OFF (O) prior to performing any service to the system.
Installing the power supply:
MODELS1060&1065(LANTERNBATTERIES)
a.(2)6-volt alkalinespring contactbatteriesarerequired
(EvereadyEnergizer529,DuracellMN908orequiva-
lent).
b.Open the front of the cabinet.
c.Install the batteries with the springs up. Start with the
top going in first, then push the bottom into place.
d.Using a battery life of 40 running hours, determine
when to replace the batteries. Write a safe replace-
ment date on the label supplied and place it on the
outside of the dispenser. (Using pencil to write the
date allows changing the replacement date each time.)
e.When replacing the batteries, slidethemode(left)
switch to the “O” (off) position before changing the batteries. After the new batteries are in place, slide the mode
switch to “I” (on) position to be sure power is supplied to the pump motor. Be sure that the mode switch is returned to
the center position so that the system runs according to program.
MODELS1070&1075(ACADAPTOR)
a.This adaptor plugs into a standard 110-volt AC outlet. There is an internal battery in the timer to maintain the time and
the program if power is interrupted. This back-up battery will not run the pump motor.
SUPPLYAND
DISCHARGE
TUBE
INSTALLATION
DRUM
TUBE
ASSEMBLY
Dischargeoftreatmentmaybe
directly to drain or trap, or
tapped in plumbing to same.
LANTERNBATTERYINSTALLATION
Page 2

b.Open the cabinet and remove the black plug in the
bottom of the cabinet under the motor.
c.Feedthewhite plugon theadaptor upthroughthe hole
in the bottom of the cabinet and connect it to the
mating plug below the timer box. Note: The plugs are
keyed so that they only go together one way.
d.There is a split in the black plug removed from the cab-
inet. Place the wires to the adaptor through this split.
Put the plug back into the cabinet. (Put the back edge
in first, then press the front end into the cabinet.)
e.Plug the adaptor into a standard 110-volt outlet. Route
the wire so that it is out of the way of traffic. (Wires left
hanging loose may be a tripping hazard, or may
accidentallycause theadaptorto becomeunplugged.)
MODELS 1080&1085(“D”CELLS)
a.(8)alkaline“D”size(UM-1)batteriesarerequired.
b.Place the batteries as indicated in the battery holder
supplied
c.Open the front of the cabinet.
d.Attach the plug on the battery holder to the white plug
below the timer box. Note: The plugs are keyed so
thatthey only gotogetherone way.
e.Using a battery life of 40 running hours, determine
when to replace the batteries. Write a safe replacement
date on the label supplied and place it on the outside of
thedispenser.(Using pencilallows changing the
replacementdate eachtime.)
f. When replacing the batteries, slide the mode (left) switch to the “O” (off) position before changing the batteries.
Unplug the battery holder from the unit. There are tabs on both sides of the plug that hold the plugs together.
Squeeze both tabs to release the plugs. After the new batteries are in place and the holder is plugged in, slide the
mode switch to the “I” (on) position to be sure power is supplied to the pump motor. Be sure that the mode switch is
returned to the center position so that the system runs according to the program.
11. Prime the pump by placing the mode switch to the left (I) position. run the pump uintil treatment product has filled all
tubing and has just begun to be discharged.
Determiningtheproperdosage/settingforyourapplication:
Thedispenserhasa3.5-ounceperminuteaverageflowrate.Newbatterieswillproduceadispenserateofalittlemorethan3.5
ouncesperminute.Afterthefirstfewrunninghours,thedispenseratewillbeapproximately3.5ouncesperminuteandremain
close to that for the balance of the practical battery life (40 total running hours). The minimum dispensing time is one minute.
(If a minimum dispense of less than 3.5 ounces is desired, inquire about smaller capacity tubes.)
1. See the instructions for the treatment product to determine how much should be dispensed in each dose. Using the fact
that each minute the pump runs doses 3.5 ounces of treatment, determine how long each dosing period should be. For
example,ifthetreatmentinstructionscallfor6ounces tobedosed eachtime,program thedispensertorunfortwominutes
(an approximate 7 ounce dose). Always round to the next highest full minute in this determination.
2. See the instructions for the treatment product to determine when the dosing is to occur. Program the timer to dispense at
theappropriatetimes.Setthetimersothatthepumprunsfor therequirednumber ofminutesto doseasdetermined instep
1 above.
Programming the Timer:
The timer allows up to 8 different programmed (timed) periods. A timed period can occur on just one day of the week or it can
be set to occur on one of several groups of days. The available groups of days (with day 1 being Monday) are:
>1, 2, 3, 4, 5 (Monday through Friday only),
>6,7(Saturday andSunday only)
>1, 2, 3, 4, 5, 6 (every day but Sunday),
>1, 2, 3, 4, 5, 6, 7 (every day of the week).
Theprogrammer iscontrolledby twoswitches.TheleftsideswitchcontrolstheMODE,andtherightswitchisusedtoSETthe
timer.In normaloperation, bothswitchesareintheir centerpositions. Whenthe “R”(reset) buttonatthe bottomof thetimeris
pushed, the time and all programs will be erased. The display will flash 0:00 and a small triangle under the “7”.
To Set Current Time and Day: (See timer diagram, next page. THIS MUST BE DONE BEFORE PROGRAMMING.)
1. Place SET (right) switch in the left position, as the face of the timer is viewed.
2. Press“h”untilthecorrecthourofthedayisshown.(Thereisa“P”beforethetimetoindicatep.m.)Likewise,press“m”to
display the correct minutes.
3. Press “1 . . . 7” to advance the indicating triangle at the top of the display to point to the current day of the week.
(continued,nextpage)
ACADAPTORINSTALLATION
D-CELLBATTERYINSTALLATION
P3

4. Return SET to the middle (RUN) position. Note that the display was
frozen during the setting process, but that the internal clock kept track of
the time elapsed since the switches were moved so the time of day is
preservedduringthesettingoperation.
To Program: SET CURRENT TIME AND DAY FIRST! (See page3.)
1. Place SET to the right (P) position. The display shows event 1. This is a
“turn on” event, signified by the light bulb in the display The time will be
blankiftheprogrammerhasbeenreset(R).Setthe hours(h)andminutes
(m) of this event.
2. By pressing “1 . . . 7”, select the day(s) this event is to occur. The display
startswithday7(Sunday),thenprogressesto1through6.Afterday6,the
display goes through the groups of days available. Pressing the “1 ... 7”
buttonafter thegroups ofdays willleave thedays blank.This canbe used
to remove an event that is not needed. If no days are selected for an
event, the event will not happen.
3. When the display is correct, press “P”. This enters the data for the event
1 and moves the display to event 2. This is a “turn off” event, so the light
bulb symbol is now absent. Event 2 should be set to be the “off” event corresponding to the “on” of event 1. Make sure
the day (or group of days) is the same as selected for event 1.
4. Completethe desiredremainingevents.Notethat “on”eventsareoddnumbered and“off”eventsareeven numbered.
If an undesired display is inadvertently created (such as displaying 9:00 instead of 8:00), continue to press the control for
the feature you wish to change: it will go through its list of available choices and return to the start of its sequence. The
16 possible program events can be indexed by pressing “P”. Return SET to the RUN (center) position so that the pump
runs according to program. If the pump starts running when both switches are in the middle but your program does not
call for it to be running, review the programs. Pay close attention to a.m./p.m. times and days the events are to happen.
5. To remove an event: Slide the SET (right) switch to the right (“P”). Use the “P” button to move to the event you want to
remove.Usethe“1...7”buttontoremovethedaysforthiseventtohappen.(Afterdisplayingthegroupsofdays,onemore
pressingofthebuttonwillremoveallthetrianglesunderthedaynumbers.)Besuretoremoveboththe“on”and“off”events.
6. To review a program: Slide the SET (right) switch to the right. The first event will be displayed. The rest of the events
can be displayed by pressing the “P” button in the lower left corner of the timer. When you are finished reviewing the pro-
gram,besuretoslidetheSETswitchbacktothecentersothatthedispenserwillrunaccordingtotheprogram.Reviewing
programs does not change the settings, but you can change the program while you are reviewing it by using the “1 ... 7”,
“h” and “m” buttons. If you are reviewing a program when a programmed “on” event should take place, the motor will not
start until you switch the unit back to automatic. In the case of an “off” event, the dispenser will not stop until you switch
the timer back to automatic mode.
7. Tochangeaprogram: Changingthetimeorprogramduringan“on”periodmaycausetheunittomalfunction.Tochange
the time or program, review the program first to be sure you will be finished before the next “on” period begins. Slide the
SETswitchtotheright.Pressthe“P”buttonuntiltheeventyouwanttochangeisdisplayed.Changetheeventbypressing
the “h”, “m” or “1 . . . 7” buttons to display the desired event. Any or all the events can be changed at one time.
8. If the unit is to be shipped after it is programmed, be sure to slide the mode (left) switch to the “O” position and
removebatteries (Models1060, 1065,1080 and1085), alongwith thebattery holder(models 1080& 1085),for shipping.
SkipFunction:
The program for any next day can be skipped by pressing the button at the lower right. This also causes the
symbol to appear in the display. When the next day begins, at midnight, the symbolwilldisappearfromthedisplay,and
duringthe24-hourperiodwheretheskipisinforce,theday-indicatingtrianglewillbeflashing.Theskipdecisioncanbeoverridden
before the “skip” day begins by pressing the button again. These commands must be entered with the switches in the
center positions.
ManualOperation(Priming):
Thepumpcanbeturnedonbymovingtheleft(MODE)switchtoitsleft(Ι)position.Thelightbulbsymbolappearsinthedisplay.
Runthesystemuntiltreatmentproductfillsallthetubingandhasjustbeguntobedischarged.WhentheMODEswitchisplaced
in its right (O) position, the controller is off, and the pump will not run. This will not affect the programmed time period settings
ortheclocktimer.NOTE:Iftheunitisbeingprimedandaprogrammedperiodbegins,theunitwillcontinuetorunwhenthemode
switch is returned to the center position. The motor will stop after the period times out. Remember to return the timer to the
automaticmodeifyouwishthepumptorunaccordingtotheprogrammedeventschedule.Primethesystemduringinstallation
and when the chemical or pump tube is changed.
REMEMBER:PUSHINGRESETDISCARDSTHEENTIREPROGRAMANDTIME,MAKINGTHEPROGRAMMERREADY
TO ACCEPT NEW SETTINGS. AFTER RESET IS PUSHED, ENTER THE NEW PROGRAM AS DESCRIBED ON THE
PRECEDING PAGES. TIME OF DAY MUST BE SET BEFORE EVENTS CAN BE PROGRAMMED OR PUMP RUN FOR
PRIMING NOTE:
Assure that programmer is in automatic mode (both switches in center positions) to operate according to the
programmedschedule.Check theset-up 7-10days after installationto insureproper set-up/operationofthe unit.
MODE SWITCH SET SWITCH
Page 4

Changingthepumptubing:
Youmay wantto workover oldnewspapersorotherdiscardablematerialto protectfloors orother areasfromthepossibilityof
spilleddraintreatment.BesuretheMODEswitch(leftsideoftimer)isOFF(O—totheright).Refertothediagramsonthenext
page for illustration of selected steps.
1. Cutcabletieswhichsecurethesupplyanddischargetubingbarbstothetubestemsonthepump.Removethebarbsfrom
the pump tubing ends (tube stems). Hold the tubes so that the drain treatment does not drip from the tubes. Lay aside
the supply and discharge tubing.
2. Remove long screws (lower left and upper right) from the face of the pump.
Remove pump from system cabinet.
3. Removetworemaining(short)screws.Lifttheclearpumpcoverfromthepump
and lay it aside.
4. Turntherotorassemblysothattherollersareinaverticalalignment(oneabove
the other). Pull gently but firmly until the rotor assembly is dislodged from the
pumphousing.
5. Remove old tubing and discard it. If drain treatment leaks on pump housing, it
can be washed in soapy water. If the rotor assembly has been wetted, wipe it
with a dry cloth. It is not necessary to wipe the grease from the pump housing
if the grease is clean. While the pump is disassembled, inspect all parts for
foreign matter and clean the parts as required. Be sure the rollers turn freely. If
therotorneeds service,replacethe entirerotor.
6. Put a dab of Tube Lube on each end of the rotor assembly shaft (bearings).
7. Position the pump housing so that the tube exit channels are toward you.
8. Bendthenewtubeinhalfoveroneoftherollersintherotorassembly.Placethis
roller with the tube into the top of the pump housing (farthest away from you).
Press the other roller into the bottom of the housing (closest to you).
9. Push each end of the tube into the exit channels. A small amount of Tube Lube
in each channel will help. Be sure the tube is not at all twisted when you do
this. Twist in the tube may prevent pumping.
10. Placea dabofTube Lubeon thelowerroller asshown. Furtherlubing during
operationis notneeded.
11. Replace the clear cover and install the two short screws into the brass inserts
in the pump body.
12. Put a cable tie on the inlet tube stem (left side as viewed from front) just below
thepump housing.Thiswillpreventthe tubingfrom"walking"throughthe pump
as the pump operates.
13. Reinstall the pump on the motor shaft extending from the system cabinet and
replace the two long screws.
14. Re-attach the supply and discharge tubing along with the barbed fittings. Secure
the barbs with cable ties around the pump tube stems.
15. Prime the unit: Slide the MODE (left) switch to the left (Ι) position. Make sure the pump is turning freely.
16. Return the pump control to automatic by setting MODE switch to center position (under clock).
Step 2 / Step 13
Rollers
Tube
Lube
here
Cabletie
Step 4 / Steps 7, 8, 10
Troubleshooting:
UNIT IS NOT PUMPING FLUID:
Is the motor turning?
YES >check level of drain treatment supply.
>check for air leaks in the supply tubing connection to pump tube stems.
>check for clogs in inlet and outlet tubes.
>insure pump tube is not at all twisted.
>check pump tube. As it wears out, the amount of fluid pumped decreases. Change tube.
NO >insure timer is functioning: Try to run pump from manual mode.
>check program: Be sure timer is in auto mode for auto dispensing.
>check to insure wires from the electronic control to the motor are secure.
>insure that wire from batteries to electronic control are secure.
>check batteries: try new ones. BE SURE TIMER IS OFF before changing the batteries.
>remove the pump to see if pump is binding the motor (run motor manually — see page 3).
UNIT IS PUMPING TOO MUCH FLUID:
Is the tubing the proper ID for your application?
NO >replace tubing with proper size.
YES >check program to insure the required duration.
>insure timer is turning on and off at set times.
>remember that fresh batteries will result in a slightly higher than average dispense.
TIMER IS "LOCKED UP" (does not respond to buttons pressed):
Press reset (“R”). Reprogram timer. Pushing reset removes time of day. Time of day must be entered before
controlcanbereprogrammed.
Page 5

PUMP DIAGRAM AND PARTS LIST Key Part # Description
110006700 Pumpbody
210011702 Rotorassembly
a.wire spring
b. rotor core
c. roller with axle
3* Tubing: 4 cc with
grease & cable ties
10016008 Viton(optional)
10016007 Norprene(standard)
410006601 Pump cover
5Screws:
10005201 short
10005202 long
*If changing pump tube material, use
same material for securing drum tube:
Securing pieces are: Viton --
10006302,Norprene--10006206
(2eachrequired).
2
a
b
c
4
3
1
Key Part # Description
110069135 Lock replacement kit
210069136 Timer replacement kit
310069103 Timercover(clear)
410006103 Motor/gearbox
510069108 Wireharness*
610069137 Door with lock
710069138 Innerbody withwiring
*Black wire goes to motor terminal
that is marked with a red dot.
NOTSHOWN:
10016401 Tube connector barb kit
10016201 Drumtubekit --Norprene
10016202 " " " -- Viton
10012301 Polyethylene tubing -- 1/4" O.D. x 20 ft.
Complete pump kits:**
10016807 4ccNorprene
10016808 4cc Viton
10016500 Cableties(25)
10069110 ACadaptor
10069109 “D”cell batteryholder
2
3
4
5
6
17
5
SYSTEM DIAGRAM AND PARTS LIST
Page 6

Proportioning&DispensingSystemsFromLynDistributing
LynDistributing
Distributionnationwide
Phone:[phone]
Fax:[phone]
SYSTEM CABINET:
Material..........................................................Molded ABS
Size ..............................................................16" x 6" x 4"
Lock.............................................................Key activated
PROGRAMMABLETIMER/CONTROL:
Programduration ....................................................7 days
Max. # of events....................................8 on/8 off per day
Min. time "on"..........................................................1 min.
Min. time "off"..........................................................1 min.
Display .......................................................................LCD
* Batteries not included with the system as delivered.
NOTE:Usingatotalof40running(pumping)hours,create ascheduleforservicingtheunitand changingthebatteries.
Maintainingthepowersourcethiswaywillhelptoprovidetheproperdosingbyprovidingamoreconsistentpumpingrate.
USEONLYALKALINEBATTERIES.CAUTION:ALWAYSTURNTHEMODESWITCHTOTHE“O”POSITION(OFF)
BEFORECHANGINGANYBATTERIES.
TubeSelectionGuide:
TUBE DRAIN TREATMENT TYPE
Viton Solvents, Acids
Norprene Bacterias, Enzymes, Detergents
DispenserSpecifications:
PUMP:
Flowrate............................... 100 cc (approx 3.5 oz.)/min.
Tube:
Model1060,1070 &1080............................... Norprene
Models 1065, 1075 & 1085................................... Viton
Power:
Models 1060 & 1065: ...... Two 6-volt alkaline batteries*
Models 1070 & 1075: ..................................ACadaptor
Models 1080 & 1085 .................... (8)“D” cellbatteries*
Motor ......................................................DC,withgearbox
Rotorassembly ..........................Springsuspendedrollers
Tube life will vary depending on the type of drain treatment
product used. To prevent emergency service, schedule
replacemnt at least once per year.
Page 7

12/03
Centerlineofcabinet
T
O
P
CENTER DRILL AT
THESE POINTS
TEMPLATE FOR
WALL MOUNTING
DISPENSER
Page 8