Hytorc XLCT Series User manual

USER MANUAL
XLCT - series

FOR MORE INFORMATIE
HYTORC Nederland BV |Platinawerf 8 - 6641 TL Beuningen - NEDERLAND | Tel: +31(0)24 - 3 660 660 |www.hytorc.nl
HYTORC Benelux BVBA |Ysselaarlaan 65B - 2630 Aartselaar - BELGIË | Tel : +32(0)38 - 705 220 |www.hytorc-benelux.be
ENG-user manual-XLCT.docx Version 2.5. / Mar-16 2
INDEX
1. WELCOME AT HYTORC................................................................................................................ 3
2. GENERAL INFORMATION............................................................................................................. 3
3. SAFETY INSTRUCTIONS .............................................................................................................. 3
4. INTRODUCTION............................................................................................................................. 6
5. BEFORE USE ................................................................................................................................. 6
6. CONNECTING THE HYDRAULIC PUMP UNIT............................................................................. 6
6.1 BEFORE USE –CHECK PUMPS .......................................................................................................... 6
6.2HOSE CONNECTION.......................................................................................................................... 7
6.3AFTER USE ...................................................................................................................................... 7
7. SETTING OF TORQUE VALUE / BOLT LOAD............................................................................. 8
8. USE OF LOW CLEARANCE WRENCH......................................................................................... 9
8.1 CHANGE THE RATCHETS................................................................................................................... 9
8.2 ROTATING DIRECTION.................................................................................................................... 10
8.3 REACTION POINT............................................................................................................................ 10
8.4 TO TIGHTEN A BOLTED CONNECTION................................................................................................ 10
8.5 THE REACTION PAWL...................................................................................................................... 11
8.6 TO LOOSEN A BOLTED CONNECTION ................................................................................................ 11
9. MALFUNCTIONS AND SOLUTIONS........................................................................................... 12
9.1 TORQUE WRENCH .......................................................................................................................... 12
9.2 DRIVING PISTON............................................................................................................................. 12
9.3 PUMPS .......................................................................................................................................... 12
9.3.1 Air pump units....................................................................................................................... 12
9.3.2 Electrical pump units ............................................................................................................ 12
10. MAINTENANCE............................................................................................................................ 13
10.1 INSPECTION BEFORE EACH USE..................................................................................................... 13
10.2 SMALL MAINTENANCE................................................................................................................... 13
10.3 MAINTENANCE AT HYTORC......................................................................................................... 13
11.PART LIST DRIVING CYLINDER XLCT-SERIES........................................................................ 14
12. PART LIST HEX LINK XLCT-SERIES ......................................................................................... 15
13. PART LIST SQUARE DRIVE XLCT-SERIES............................................................................... 16

FOR MORE INFORMATIE
HYTORC Nederland BV |Platinawerf 8 - 6641 TL Beuningen - NEDERLAND | Tel: +31(0)24 - 3 660 660 |www.hytorc.nl
HYTORC Benelux BVBA |Ysselaarlaan 65B - 2630 Aartselaar - BELGIË | Tel : +32(0)38 - 705 220 |www.hytorc-benelux.be
ENG-user manual-XLCT.docx Version 2.5. / Mar-16 3
1. WELCOME AT HYTORC
Thank you for buying HYTORC equipment.
This user manual and safety instructions is designed to provide you with the basic knowledge
required to operate and maintain your new HYTORC equipment.
Please read this manual carefully and follow the instructions provided. If you still have any
questions regarding HYTORC bolting equipment, please do not hesitate and call us at
[phone] or contact us at [email protected].
You also find more information on our website www.hytorc.nl.
2. GENERAL INFORMATION
Your purchase of HYTORC equipment entitles you to the following HYTORC services:
Instructions to your employees within your organization by a HYTORC specialist
Free annual inspection of your HYTORC equipment
24-hour service
When you need help abroad? No problem! We help you!
HYTORC equipment according to the newest technology
A full year complete warranty
In case of failure under warranty of standard tools, substitutional rental equipment can be
supplied at request
Qualified work force employable for solutions at difficult challenges
3. SAFETY INSTRUCTIONS
Warning: Your HYTORC torque machine is a power tool, and as with any power tool, certain
safety precautions should be observed to avoid accidents or personal injury. The following
instructions will assist you.
Read all instructions.
Keep work area clean and well lit.
Consider work area environment. Electrical Pumps should never be used in an
atmosphere that can be considered potentially volatile. If there is any doubt, use an air
pump. Note: Metal-to-metal contact can cause sparks, precautions should be taken.
Avoid premature tool starting. The Pump Remote Control is for the TOOL OPERATOR
only.

FOR MORE INFORMATIE
HYTORC Nederland BV |Platinawerf 8 - 6641 TL Beuningen - NEDERLAND | Tel: +31(0)24 - 3 660 660 |www.hytorc.nl
HYTORC Benelux BVBA |Ysselaarlaan 65B - 2630 Aartselaar - BELGIË | Tel : +32(0)38 - 705 220 |www.hytorc-benelux.be
ENG-user manual-XLCT.docx Version 2.5. / Mar-16 4
Stay clear during operation. In most cases, the tool will allow “hands free” operation. If
the tool must be held or steadied during operation, use alternative means of securing the
tool to the application.
Guard against electric shock.Ensure the pump is properly grounded and the proper
voltage is being used.
Store equipment properly. When not in use, tools and accessories should be properly
stored to avoid deterioration.
Use right tool. Do not force small tools or attachments to do the job of a larger tool. Do
not use a tool for purposes not intended.
Proper safety attire. When handling/operation hydraulic equipment use work gloves,
hard hats, safety shoes and other applicable clothing.
Use safety glasses with side covers.
Moving equipment. Do not use hydraulic hoses, uni-swivels, pump power or remote
cords as means of moving the equipment.
Maintain your HYTORC equipment with care. For top performance, inspect tools,
power pack and accessories for visual damage frequently and always prior to use.
Always follow instruction for proper tool and pump maintenance. Refer to the Operations
Maintenance Section in chapter 10 for further clarification.
Stay alert! Watch what you are doing. Use Common sense. Do not use power
equipment under the influence of any mood altering substances.
Prior to operation:
-Ensure that all hydraulic connections are securely connected and there is no leakage;
-Verify that the hydraulic hoses are not kinked or otherwise damaged;
-Ensure the square drive and its retainer are fully and securely engaged;
-Be certain that all connectors, elbows, fitting and swivels are not bent, loose or
damaged.
Prior to use:
-Check sockets for size, quality and flaws (do not use if questionable);
-Cycle tool to ensure proper function;
-Locate a solid, secure reaction point;
-Be sure the reaction arm retaining clamp is fully engaged;
-Be sure the hydraulic hoses are free of the reaction point;
-Pressurize the system momentarily; if the tool tends to “ride up" or to “creep", stop
and re-adjust the reaction arm to a more solid and secure position.

FOR MORE INFORMATIE
HYTORC Nederland BV |Platinawerf 8 - 6641 TL Beuningen - NEDERLAND | Tel: +31(0)24 - 3 660 660 |www.hytorc.nl
HYTORC Benelux BVBA |Ysselaarlaan 65B - 2630 Aartselaar - BELGIË | Tel : +32(0)38 - 705 220 |www.hytorc-benelux.be
ENG-user manual-XLCT.docx Version 2.5. / Mar-16 5
Stay away of the reaction points. Remain clear of the
reaction arm during operation and never punt body parts
between reaction arm and reaction surfaces!
Always use quality accessories. Always use top quality impact sockets in good
condition that are the correct size and fully engage the nut. Hidden flaws, however,
remain a possibility that could cause breakage, so stay clear of sockets during operation.
Do not use other equipment to enhance performance. For example a hammer on the
socket or tool.
Comment:
HYTORC pumps are designed to operate HYTORC tools only and vice versa. Damage may
occur to the pump or the product that is being operated due to misuse.
You can find a version of the instructions on the reverse side of the torque charts.
STORE THESE SAFETY INSTRUCTIONS WITH YOUR HYTORC TOOL!

FOR MORE INFORMATIE
HYTORC Nederland BV |Platinawerf 8 - 6641 TL Beuningen - NEDERLAND | Tel: +31(0)24 - 3 660 660 |www.hytorc.nl
HYTORC Benelux BVBA |Ysselaarlaan 65B - 2630 Aartselaar - BELGIË | Tel : +32(0)38 - 705 220 |www.hytorc-benelux.be
ENG-user manual-XLCT.docx Version 2.5. / Mar-16 6
4. INTRODUCTION
With all its different embodiments, the XLCT is adjustable to every situation. The XLCT can
be changed (almost literally) in a trice from a low clearance wrench to an open end wrench or
a square drive socket wrench.
HYTORC has different square drive tools to tighten or loosen bolted connections with
sockets, such as the Avanti, MXT, Edge, F-tool and Y-tool.
5. BEFORE USE
All HYTORC products have been tested and are ready for use at delivery. In some cases,
you need to fill the supplied hydraulic oil in the pump unit before use.
The system accuracy of your HYTORC tool is within ± 3%. This accuracy can be certified
through calibration by our own calibration system. All new tools are delivered with a
calibration certificate.
A HYTORC torque tool is only complete with a hydraulic pump and a high-pressure twin
hose. To assure a safe and good operation of your equipment it is necessary to operate
correctly and maintain regularly.
6. CONNECTING THE HYDRAULIC PUMP UNIT
Important
Before use you have to fill the HYTORC pump units with, separate delivered, hydraulic oil
(if it is not already done prior to delivery).
If you operate your HYTORC torque tool with another pump brand, please note the
restricted pressure of 700 BAR maximum.
6.1 Before use –Check pumps
Air driven pump units
Use at least an ¾” air hose and ½” couplers. The working pressure is 6-10 BAR. During
running the air pressure is not allowed to drop under 4,5 BAR.
Check the water separator by opening the drain.
Check if the oil level in the lubricator is sufficient. And check during running if the
lubricator drops the subscribed drops of oil, approximately 4-6 drops per minute for most
pumps.
Electrical driven pump units
Assure yourself of using the right voltage according the pump specifications. You find
these on the pump cover or electrical box.
Beware of overvoltage and undervoltage! (too long or too thin extension cable will cause
a voltage decrease).
Use the hydraulic pomp only if the green/yellow grounding cables are connected.
If needed, use an 2,5 mm² electrical extension cable, unreel the cable wince completely.

FOR MORE INFORMATIE
HYTORC Nederland BV |Platinawerf 8 - 6641 TL Beuningen - NEDERLAND | Tel: +31(0)24 - 3 660 660 |www.hytorc.nl
HYTORC Benelux BVBA |Ysselaarlaan 65B - 2630 Aartselaar - BELGIË | Tel : +32(0)38 - 705 220 |www.hytorc-benelux.be
ENG-user manual-XLCT.docx Version 2.5. / Mar-16 7
6.2 Hose connection
A twin hose connects the torque wrench and the hydraulic pump unit. Each hose has
couplers at each end. One hose has female couplers at both ends and the other hose has
male couplers at both ends. To avoid tool malfunction, do not reverse connectors!
We have three different types of couplers; rotating couplers, rotating couplers with locking
devices and quick couplers. The different types cannot be connected between each other.
IMPORTANT
You cannot connect 2 or 4 hoses to each other. If necessary, you can connect 3 or 5 hoses.
Use always an odd number of hoses.
Push the hose parts and couplers to each other.
Screw the couplers hand tight. Do not use locking pliers.
If you want to detach, disconnect the return hose first. If impossible, press briefly once on
the remote control push button.
Attention! During operation the couplers can become loose unnoticed, what makes oil flow
impossible. The tool operates no longer.
ASSURE YOURSELF THAT ALL COUPLERS ON THE PUMP
AS WELL AS ON THE TOOL ARE TIGHTENED PROPERLY!
THIS IS THE MOST COMMON OPERATION FAILURE!
6.3 After use
Reel the hoses.
Protect the couplers against dirt and damage by connecting the end parts of the hose to
each other.
PUMP
TOOL
PUMP
TOOL
PUMP
TOOL
WRONG
RIGHT

FOR MORE INFORMATIE
HYTORC Nederland BV |Platinawerf 8 - 6641 TL Beuningen - NEDERLAND | Tel: +31(0)24 - 3 660 660 |www.hytorc.nl
HYTORC Benelux BVBA |Ysselaarlaan 65B - 2630 Aartselaar - BELGIË | Tel : +32(0)38 - 705 220 |www.hytorc-benelux.be
ENG-user manual-XLCT.docx Version 2.5. / Mar-16 8
7. SETTING OF TORQUE VALUE / BOLT LOAD
The HYTORC hydraulic pump unit has a working range of 20 BAR until maximum 700 BAR.
Within this range the pressure is infinitely adjustable.
Follow the next steps to adjust the right torque:
1. Every tool type has his own pressure/torque chart, supplied with your HYTORC tool.
Search for the right torque in the preferable column (Nm, kgm or ft.lbs.) in the chart and
read the right pressure to adjust the
pump in BAR (right) or PSI (left).
2. Turn the wing nut (on the tank cover of the pomp unit) completely leftwards = upwards. If
a locking knob exists, please release this one first.
3. Put the torque tool somewhere on the ground or another safe place without placing on a
nut.
4. Pick up the remote control and push the start/run button. The pump starts running
and the tool makes one stroke. Repeat twice and check if the tool turns fine.
5. NEXT: AS FROM NOW KEEP THE START BUTTON PRESSED!
6. Turn the wing nut to the right
until the pressure gauge presents the
desirable pressure. After setting, you
can release the start button.
7. Push the button after several
seconds again and check the pressure.
Fix the locking if adjustment is fine. Finally,
check the pressure again.
Important
To change the pressure you first have to turn
the wing nut back to lower pressure (0). Next
you can set the desired pressure like
explained in this chapter.

FOR MORE INFORMATIE
HYTORC Nederland BV |Platinawerf 8 - 6641 TL Beuningen - NEDERLAND | Tel: +31(0)24 - 3 660 660 |www.hytorc.nl
HYTORC Benelux BVBA |Ysselaarlaan 65B - 2630 Aartselaar - BELGIË | Tel : +32(0)38 - 705 220 |www.hytorc-benelux.be
ENG-user manual-XLCT.docx Version 2.5. / Mar-16 9
8. USE OF LOW CLEARANCE WRENCH
Place the hydraulic cylinder with the low clearance ratchet on the nut and beware to place
the ratchet over the nut completely. Even when the nut is painted or rusted.
8.1 Change the ratchets
The XLCT-series use interchangeable ratcheting links. It is possible to use the hydraulic
cylinder with different sizes of ratchets. Every size has its own ratchet. Before you change
the ratchet, run the pump unit connected to the hydraulic cylinder to retract the pistons to
start position. Change the ratchet as follows:
1. Firmly hold the hydraulic cylinder and pull out the
safety pin. Now you can take off the ratchet from
the driving cylinder.
2. Next, you slide the cylinder in another ratchet and
ensure that the safety pin holes of cylinder and
ratchet are in line.
3. Finally, you replace the safety pin. After changing
the ratchet, you have to test if the hexagon of the
tool turns and everything operates as desired,
before placing the tool on the nut.

FOR MORE INFORMATIE
HYTORC Nederland BV |Platinawerf 8 - 6641 TL Beuningen - NEDERLAND | Tel: +31(0)24 - 3 660 660 |www.hytorc.nl
HYTORC Benelux BVBA |Ysselaarlaan 65B - 2630 Aartselaar - BELGIË | Tel : +32(0)38 - 705 220 |www.hytorc-benelux.be
ENG-user manual-XLCT.docx Version 2.5. / Mar-16 10
8.2 Rotating direction
For tightening, simply engage the nut with the right side of the link facing down. For
loosening, the left side of the link faces down. The direction is indicated with an arrow sign on
the tool.
Loosening Tightening
8.3 Reaction point
Place the tool at the bolted connection and move the tool by hand towards the reaction
point. Ensure if hoses are clear of any obstacles.
Ensure if the steel reaction pad protion of the ratchet abuts solidly to the choosen
reaction point.
Ensure that no odd parts are in the operation zone. Keep in mind that the tool can move
a bit while operating. Ensure hydraulic hoses and couplers are clear of any obstacles
during operation.
Stay clear of the tool and reaction point with your fingers or other body
parts!
Press for one second the start button to find out if everything operates all
right.
Comment: If the reaction point cannot be reached due to a too short reaction
arm, we can lengthen the arm with an accessory.
8.4 To tighten a bolted connection
By pushing down on the remote control button in the advance position, the rear of the tool
will be pushed back until the reaction surface will contact its reaction point. Continue to hold
down the advance button as the ratchet turns until you hear a “click” which will signify the
hydraulic cylinder inside the tool is fully extended and will not turn the ratchet further.
Continuing to hold down the remote control button will result in a rapid build-up of pressure to
the point of where the gauge reads what was pre-set prior to applying the wrench.
Attention: The reading of full pre-set pressure after the cylinder is extended DOES NOT
INDICATE that this pressure (torque) is applied to the bolt. It only indicates that the cylinder
is fully extended and cannot turn the nut further until the tool automatically resets itself.
Releasing the remote control button will retract the cylinder.
The tool will automatically reset itself and the operator will hear a “click”.
Push the button again for the next cycle and the socket will turn.
Repeat this step till the nut finally stops turning.
Successive cycles are made until the tool “STALLS” at the pre-set Torque with accuracy
within +/-3%.

FOR MORE INFORMATIE
HYTORC Nederland BV |Platinawerf 8 - 6641 TL Beuningen - NEDERLAND | Tel: +31(0)24 - 3 660 660 |www.hytorc.nl
HYTORC Benelux BVBA |Ysselaarlaan 65B - 2630 Aartselaar - BELGIË | Tel : +32(0)38 - 705 220 |www.hytorc-benelux.be
ENG-user manual-XLCT.docx Version 2.5. / Mar-16 11
8.5 The reaction pawl
The reaction pawl is a blocking system for the driving ratchet. It is possible that the reaction
pawl is stuck in the sprocket wheel after reaching the desired torque value. You will notice
that the tool is under pressure and cannot been taken from the nut. The built-in reaction pawl
is doing its job by intercepting the torsion and tolerance.
Press again the start button of the remote control and keep it pressed till the oil pressure
is build up to adjusted maximum.
Slide the small reaction pawl button away from its covered position and keep it there.
Let go off the start button on the remote control. You can remove the tool now.
8.6 To loosen a bolted connection
Adjust the pressure of the pomp to its maximum of 700 BAR or 10.000 PSI.
Check the rotating direction of the hexagon or square drive, and change if necessary.
Check the position of the reaction arm and change if necessary.
Place the tool on the bolted connection.
Press the button of the remote control and keep it pressed till the socket or ratchet turns
and stops again. As the cylinder extends fully, you will hear a “click” .
Release the remote control button and wait till the cylinder automatically retracts, you
again hear a “click”.
Press the button again till the “click” and repeat this as long as necessary till the
connection is loose.
Comment: If the bolted connection does not loosen, it is an indication that you may require
the next larger size tool to loosen the bolt. If you do not have this in your possession, please
contact HYTORC to find a good solution.

FOR MORE INFORMATIE
HYTORC Nederland BV |Platinawerf 8 - 6641 TL Beuningen - NEDERLAND | Tel: +31(0)24 - 3 660 660 |www.hytorc.nl
HYTORC Benelux BVBA |Ysselaarlaan 65B - 2630 Aartselaar - BELGIË | Tel : +32(0)38 - 705 220 |www.hytorc-benelux.be
ENG-user manual-XLCT.docx Version 2.5. / Mar-16 12
9. MALFUNCTIONS AND SOLUTIONS
9.1 Torque wrench
The tool does not operate anymore check if all couplers (as well on tool as on the
pump) are tightened properly. The coupling nut of the female coupler has to be tightened
completely to the collar of the male coupler.
9.2 Driving piston
Cylinder part cannot be taken off the tool check if the piston is retracted completely 
check if the piston is in its start position.
9.3 Pumps
The pump pressure at a fixed adjustment repeats inaccurately pump pressure
adjusting valve is dirty or damaged loose the valve and cover the hole with a towel,
start the motor for 2 seconds, clean valve and assemble it again renew the valve if the
problem is not solved.
Pump runs and produces pressure but the tool does not turn check coupler
connections.
The tool turns in the wrong direction probably two or an even number of hoses is
connected to each other or the male and female couplers are interchanged.
The tool is running slower than usually adjust pump pressure to 700 BAR and shut off
the pump when the start button is pressed the pressure drops quickly to about 100
BAR but has to remain there. If the pressure drops to zero, it indicates an internal
leakage. Please contact HYTORC Nederland B.V. [phone]
9.3.1 Air pump units
Pump motor does not start kink in the air hose of the remote control unreel the
hose completely.
Pump motor does not start starter valve (position 21) is defect press small knob of
the starter valve while ON/OFF handle (position 9) stands at ON.
Pump runs slowly or irregular too low air pressure minimum of 4 BAR with running
motor clean dirty filter dirt in the air motor.
The motor does not run or switch this indicates a defect of the control valve in the
pump unit.
If necessary, contact HYTORC Nederland B.V. at [phone].
9.3.2 Electrical pump units
Motor makes strange noise and produces no pressure check rotating direction.
Motor runs to slow or stops automatically after starting voltage drop in the power.
Usually too thin or too long extension cable is used. Check pump unit with the main plug
directly in the electric point.
Motor runs but does not switch from forward to reverse rupture in the remote control
cable valve block defect.
Motor does not run no electrical power or rupture in supply cable.

FOR MORE INFORMATIE
HYTORC Nederland BV |Platinawerf 8 - 6641 TL Beuningen - NEDERLAND | Tel: +31(0)24 - 3 660 660 |www.hytorc.nl
HYTORC Benelux BVBA |Ysselaarlaan 65B - 2630 Aartselaar - BELGIË | Tel : +32(0)38 - 705 220 |www.hytorc-benelux.be
ENG-user manual-XLCT.docx Version 2.5. / Mar-16 13
10. MAINTENANCE
10.1 Inspection before each use
Check if both oil levels of the pump unit are sufficient.
Check power supply (air pressure minimum 5 BAR or the right E-voltage).
Check if the cables and air hose supply of the remote control are not damaged.
Unreel the hose of the remote control at air pumps completely. Bending of the small air
hose can cause failures.
Check if supply cables are not damaged.
Check if the hydraulic hoses are not damaged. The working pressure is 700 BAR.
Adjust pump pressure at 200 BAR. Check if the needle returns repeatable. Resume at
400 BAR and 700 BAR.
Drain if there is water in the separator.
Oil pressure gauges are filled with glycerine. If glycerine level drops, you have a leakage
and repair is needed. When gauge is getting filled with hydraulic oil, this is also an
indication of internal leakage.
After each time the tool is used, clean it and check the grease inside the tool.
10.2 Small maintenance
Hydraulic oil:
Change the oil after 40 operation hours completely or at least 2 times a year. Use only
High-grade oil, ISO VG 46 or 32.
Filter at the pump:
This filter must be changed 3 times a year at normal use and more often if the unit is
used each day.
Quick couplers hoses:
Clean dirty or rigid couplers or replace them.
Coal brush assembly (electrical unit):
Check and if necessary renew.
10.3 Maintenance at HYTORC
Torque wrench:
Depending of the usage, but at least once a year, disassemble the complete tool, clean,
inspect, change small springs and lubricate again. Inspection on capacity at 100, 200,
300 and 700 BAR.
Pump unit:
Calibrate pump pressure gauge 1 time a year and fill glycerine level.
Motor (electrical and air driven):
The rotor axle and bearings; 1 time a year cleaning and lubrication.
Remote control (air driven unit):
Check the air hoses at flow obstructions and if necessary repair. The operation buttons
are supplied with a small spring and have to open and close easily.
Clean the control valves.

FOR MORE INFORMATIE
HYTORC Nederland BV |Platinawerf 8 - 6641 TL Beuningen - NEDERLAND | Tel: +31(0)24 - 3 660 660 |www.hytorc.nl
HYTORC Benelux BVBA |Ysselaarlaan 65B - 2630 Aartselaar - BELGIË | Tel : +32(0)38 - 705 220 |www.hytorc-benelux.be
ENG-user manual-XLCT.docx Version 2.5. / Mar-16 14
11. PART LIST DRIVING CYLINDER XLCT-SERIES
ITEM
DESCRIPTION
XLCT-2
XLCT-4
XLCT-8
XLCT-14
XLCT-18
XLCT-30
1
Housing
XLCT-02-01
XLCT-04-01
XLCT-08-01
XLCT-1-01
XLCT-18-01
XLCT-30-01
1C
Housing ‘C’ series
XLCT-02-01-C
XLCT-04-01-C
XLCT-08-01-C
XLCT-14-01-C
N/A
N/A
2
Cylinder end cap
XLCT-02-02
XLCT-04-02
XLCT-08-02
XLCT-14-02
XLCT-18-02
XLCT-30-02
3
Piston
XLCT-02-03
XLCT-04-03
XLCT-08-03
XLCT-14-03
XLCT-18-03
XLCT-30-03
4
Piston rod
XLCT-02-04
XLCT-04-04
XLCT-08-04
XLCT-14-04
XLCT-18-04
XLCT-30-04
34
Piston rod combination
XLCT-02-03-1
XLCT-04-03-1
XLCT-08-03-1
XLCT-14-03-1
XLCT-18-03-1
XLCT-30-03-1
5
Rod end
XLCT-02-05
XLCT-04-05
XLCT-08-05
XLCT-14-05
XLCT-18-05
XLCT-30-05
3,4,5
Piston rod assembly
XLCT-02-06
XLCT-04-06
XLCT-08-06
XLCT-14-06
XLCT-18-06
XLCT-30-06
6
Housing and piston rod seal kit
XLCT-02-13
XLCT-04-13
XLCT-08-13
XLCT-14-13
XLCT-18-13
XLCT-30-13
7
Cylinder end cap screws (8)
XLCT-02-07
XLCT-04-07
XLCT-08-07
XLCT-14-07
XLCT-18-07
XLCT-30-07
8
Fixed pin upper
XLCT-02-08
XLCT-04-08
XLCT-08-08
XLCT-14-08
XLCT-18-08
XLCT-30-08
9
Pixed pin snap ring (2)
XLCT-02-64
XLCT-04-64
XLCT-08-64
XLCT-14-64
XLCT-18-64
XLCT-30-64
10
Bushing, piston rod
XLCT-02-65
XLCT-04-65
XLCT-08-65
XLCT-14-65
XLCT-18-65
XLCT-30-65
11-S
Link pin short
XLCT-02-10
XLCT-04-10
XLCT-08-10
XLCT-14-10
XLCT-18-10
XLCT-30-10
11-L
Link pin long
XLCT-02-11
XLCT-04-11
XLCT-08-11
XLCT-14-11
XLCT-18-11
XLCT-30-11
12
Link pin retainer screw
XLCT-02-12
XLCT-04-12
XLCT-08-12
XLCT-14-12
XLCT-18-12
XLCT-30-12
13
Uniswivel assembly (360° swivel)
XLT-001
XLT-003
XLT-003
XLT-003
XLT-003
XLT-003
14
Uniswivel assembly (360° x 180° swivel)
N/A
N/A
N/A
N/A
XLCT-018
XLCT-018
15
Uniswivel mount screws (not shown)
XLT-01-004
XLT-00-004
XLT-00-004
XLT-00-004
XLT-00-004
XLT-00-004
16
Uniswivel 360° seal kit (not shown)
XLT-001-00
XLT-001-00
XLT-001-00
XLT-001-00
XLT-001-00
XLT-001-00
17
Uniswivel 360° x 180° seal kit (not shown)
N/A
N/A
N/A
N/A
MXT-010-00
MXT-010-00
18
Hex link reaction pad (not shown)
XLCT-02-14
XLCT-04-14
XLCT-08-14
XLCT-14-14
XLCT-18-14
XLCT-30-14
19
Swivel block with couplers
XLT-SF012-R
XLT-SF002-R
XLT-SF002-R
XLT-SF002-R
N/A
N/A
20
End cap post
XLCT-02-60-C
XLCT-04-60-C
XLCT-08-60-C
XLCT-14-60-C
N/A
N/A
21
Swivel post
XLCT-02-61-C
XLCT-04-61-C
XLCT-08-61-C
XLCT-14-61-C
N/A
N/A
22
Closed safety shield
XLT-SF013-1
XLT-SF003-1
XLT-SF003-1
XLT-SF003-1
N/A
N/A
23
Clip, safety shield
XLT-SF014
XLT-SF304
XLT-SF304
XLT-SF304
N/A
N/A
24
Seal kit, uniswivel 360° x 360°
XLCT-02-63
XLCT-004-00
XLCT-004-00
XLCT-004-00
N/A
N/A
19-24
Uniswivel 360° x 360° assembly
XLCT-02-62
XLCT-04-62
XLCT-08-62
XLCT-14-62
N/A
N/A

FOR MORE INFORMATIE
HYTORC Nederland BV |Platinawerf 8 - 6641 TL Beuningen - NEDERLAND | Tel: +31(0)24 - 3 660 660 |www.hytorc.nl
HYTORC Benelux BVBA |Ysselaarlaan 65B - 2630 Aartselaar - BELGIË | Tel : +32(0)38 - 705 220 |www.hytorc-benelux.be
ENG-user manual-XLCT.docx Version 2.5. / Mar-16 15
12. PART LIST HEX LINK XLCT-SERIES
ITEM
DESCRIPTION
XLCT-2
XLCT-4
XLCT-8
XLCT-14
XLCT-18
XLCT-30
1
Reaction block spacer
XLCT-02-45
XLCT-04-45
XLCT-08-45
XLCT-14-45
XLCT-18-45
XLCT-30-45
1
Reaction block spacer extended
XLCT-02-45-C
XLCT-04-45-C
XLCT-08-45-C
XLCT-14-45-C
N/A
N/A
2
Top spacer
XLCT-02-46
XLCT-04-46
XLCT-08-46
XLCT-14-46
XLCT-18-46
XLCT-30-46
3
Reaction pawl spring spacer
XLCT-02-47
XLCT-04-47
XLCT-08-47
XLCT-14-47
XLCT-18-47
XLCT-30-47
4
Reaction pawl spring
XLCT-02-37
XLCT-04-37
XLCT-08-37
XLCT-14-37
XLCT-18-37
XLCT-30-37
5
Side plate roll pin
XLCT-02-48
XLCT-04-48
XLCT-08-48
XLCT-14-48
XLCT-18-48
XLCT-30-48
6
Side plate screw bottom (4x)
XLCT-02-50
XLCT-04-50
XLCT-08-50
XLCT-14-50
XLCT-18-50
XLCT-30-50
7
Side plate screw top (2x)
XLCT-02-51
XLCT-04-51
XLCT-07-51
XLCT-14-51
XLCT-18-51
XLCT-30-51
8
Side plate (left or right)
XLCT-02-52-#
XLCT-04-52-#
XLCT-08-52-#
XLCT-14-52-#
XLCT-18-52-#
XLCT-30-52-#
9
Drive plate (left or right)
XLCT-02-35-#
XLCT-04-35-#
XLCT-08-35-#
XLCT-14-35-#
XLCT-18-35-#
XLCT-30-35-#
10
Reaction pawl
XLCT-02-36-#
XLCT-04-36-#
XLCT-08-36-#
XLCT-14-36-#
XLCT-18-36-#
XLCT-30-36-#
11
Shroud
XLCT-02-43-#
XLCT-04-43-#
XLCT-08-43-#
XLCT-14-43-#
XLCT-18-43-#
XLCT-30-43-#
12
Shroud screw
XLCT-02-44
XLCT-04-44
XLCT-08-44
XCLT-14-44
XLCT-18-44
XLCT-30-44
13
Drive pawl spring
XLCT-02-27
XLCT-04-27
XLCT-08-27
XLCT-14-27
XLCT-18-27
XLCT-30-27
14
Drive pawl primary
XLCT-02-22
XLCT-04-22
XLCT-08-22
XLCT-14-22
XLCT-18-22
XLCT-30-22
15
Drive pawl secondary
XLCT-02-23
XLCT-04-23
XLCT-08-23
XLCT-14-23
XLCT-18-23
XLCT-30-23
16
Hex ratchet
XLCT-02-28 HX
XLCT-04-28 HX
XLCT-08-28 HX
XLCT-14-28 HX
XLCT-18-28 HX
XLCT-30-28 HX
17
Drive pin
XLCT-02-33
XLCT-04-33
XLCT-08-33
XLCT-14-33
XLCT-18-33
XLCT-30-33
18
Drive pin spring
XLCT-02-34
XLCT-04-34
XLCT-08-34
XLCT-14-34
XLCT-18-34
XLCT-30-34
19
Drive spring roll pin
XLCT-02-32
XLCT-04-32
XLCT-08-32
XLCT-14-32
XLCT-18-32
XLCT-30-32
20
Spring seat
XLCT-02-49
XLCT-04-49
XLCT-08-49
XLCT-14-49
XLCT-18-49
XLCT-30-49
21
Pin, reaction pawl
XLCT-02-36-P
XLCT-04-36-P
XLCT-08-36-P
XLCT-14-36-P
XLCT-18-36-P
XLCT-30-36-P
22
Screw, reaction pawl pin
XLCT-04-51 (2X)
XLCT-04-51 (2X)
XLCT-08-51 (2X)
XLCT-14-36-PS
XLCT-18-36-PS
XLCT-30-36-PS
23
Spacer, reaction pawl (2x)
XLCT-02-36-SP
XLCT-04-36-SP
XLCT-08-36-SP
XLCT-14-36-SP
XLCT-18-36-SP
XLCT-30-36-SP
# DESIGNATES BLANK SIZE OR RATCHET SIZE

FOR MORE INFORMATIE
HYTORC Nederland BV |Platinawerf 8 - 6641 TL Beuningen - NEDERLAND | Tel: +31(0)24 - 3 660 660 |www.hytorc.nl
HYTORC Benelux BVBA |Ysselaarlaan 65B - 2630 Aartselaar - BELGIË | Tel : +32(0)38 - 705 220 |www.hytorc-benelux.be
ENG-user manual-XLCT.docx Version 2.5. / Mar-16 16
13. PART LIST SQUARE DRIVE XLCT-SERIES
ITEM
DESCRIPTION
XLCT-2
XLCT-4
XLCT-8
XLCT-14
XLCT-18
XLCT-30
1
Square drive housing
XLCT-02-15
XLCT-04-15
XLCT-08-15
XLCT-14-15
XLCT-18-15
XLCT-30-15
2
Drive plate (02)
XLCT-02-35-SQ
XLCT-04-35-SQ
XLCT-08-35-SQ
XLCT-14-35-SQ
XLCT-18-35-SQ
XLCT-30-35-SQ
3
Drive pin
XLCT-02-33
XLCT-04-33
XLCT-08-33
XLCT-14-33
XLCT-18-33
XLCT-30-33
4
Ratchet
XLCT-02-28-SQ
XLCT-04-28-SQ
XLCT-08-28-SQ
XLCT-14-28-SQ
XLCT-18-28-SQ
XLCT-30-28-SQ
5
Drive pawl, primary
XLCT-02-22
XLCT-04-22
XLCT-08-22
XLCT-14-22
XLCT-18-22
XLCT-30-22
6
Drive pawl, secondary
XLCT-02-23
XLCT-04-23
XLCT-08-23
XLCT-14-23
XLCT-18-23
XLCT-30-23
7
Reaction pawl
XLCT-02-36-SQ
XLCT-04-36-SO
XLCT-08-36-SQ
XLCT-14-36-SO
XLCT-18-36-SO
XLCT-30-36-SO
8
Link pin long
XLCT-02-11
XLCT-04-11
XLCT-08-11
XLCT-14-11
XLCT-18-11
XLCT-30-11
9
Shroud
XLCT-02-43-SO
XLCT-04-43-SO
XLCT-08-43-SO
XLCT-14-43-SO
XLCT-18-43-SO
XLCT-30-43-SO
10
Spline bushing
XLCT-02-17
XLCT-04-17
XLCT-08-17
XLCT-14-17
XLCT-18-17
XLCT-30-17
11
Reaction arm
XLCT-02-16
XLCT-04-16
XLCT-08-16
XLCT-14-16
XLCT-18-16
XLCT-30-16
12
Square drive
XLCT-02-18
XLCT-04-18
XLCT-08-18
XLCT-14-18
XLCT-18-18
XLCT-30-18
13
Reaction pawl lever (2x)
XLCT-02-40
XLCT-04-40
XLCT-08-40
XLCT-14-40
XLCT-18-40
XLCT-30-40
14
Drive retainer assembly
XLCT-02-20
XLCT-04-20
XLCT-08-20
XLCT-14-20
XLCT-18-20
XLCT-30-20
15
Drive plate stop pin
XLCT-02-42
XLCT-04-42
XLCT-08-42
XLCT-14-42
XLCT-18-42
XLCT-30-42
16
Roll pin/ drive pin spring (2x)
XLCT-02-32
XLCT-04-32
XLCT-08-32
XLCT-14-32
XLCT-18-32
XLCT-30-32
17
Shroud screws (3x)
XLCT-02-50
XLCT-04-44-SQ
XLCT-08-44-SQ
XLCT-14-44-SO
XLCT-18-44-SO
XLCT-30-44-SO
18
Reaction pawl roll pin
XLCT-02-38-SO
XLCT-04-38-SO
XLCT-08-38-SQ
XLCT-14-38-SQ
XLCT-18-38-SQ
XLCT-30-38-SQ
19
Drive pawl coil spring
XLCT-02-27-SO
XLCT-04-27-SQ
XLCT-08-27-SQ
XLCT-14-27-SO
XLCT-18-27-SO
XLCT-30-27-SO
20
Reaction pawl dowel pin
XLCT-02-37-SO
XLCT-04-37-SO
XLCT-08-37-SQ
XLCT-14-37-SO
XLCT-18-37-SO
XLCT-30-37-SO
21
Square drive set screw
XLCT-02-41
XLCT-04-41
XLCT-08-41
XLCT-14-41
XLCT-18-41
XLCT-30-41
22
Drive pin spring
XLCT-02-39-SO
XLCT-04-39-SQ
XLCT-08-39-SQ
XLCT-14-39-SO
XLCT-18-39-SO
XLCT-30-39-SO
23
Square drive set screw
XLCT-02-19
XLCT-04-19
XLCT-08-19
XLCT-14-19
XLCT-18-19
XLCT-30-19
24
Drive pin spring
XLCT-02-34
XLCT-04-34
XLCT-08-34
XLCT-14-34
XLCT-18-34
XLCT-30-34
25
Spring seat, drive pawl
XLCT-02-49
XLCT-04-49
XLCT-08-49
XLCT-14-49
XLCT-18-49
XLCT-30-49
26
Ratchet/spline bushing
XLCT-02-53
XLCT-04-53
XLCT-08-53
XLCT-14-53
XLCT-18-53
XLCT-30-53
27
Retainer rat./spl.bushing
XLCT-02-54
XLCT-04-54
XLCT-08-54
XLCT-14-54
XLCT-18-54
XLCT-30-54
28
Reaction arm set screw
XLCT-02-60
XLCT-04-60
XLCT-08-60
XLCT-14-60
XLCT-18-60
XLCT-30-60
PARTS LISTED BELOW ARE FOR OLD OBSOLETED STYLES, NOT SHOWN ON THE DRAWING
29
Spring spacer
XLCT-02-31
XLCT-04-31
XLCT-08-31
XLCT-14-31
XLCT-18-31
XLCT-30-31
30
Ratchet ring roll pin (6x)
XLCT-02-30
XLCT-04-30
XLCT-08-30
XLCT-14-30
XLCT-18-30
XLCT-30-30
31
Ratchet retaining ring
XLCT-02-29
XLCT-04-29
XLCT-08-29
XLCT-14-29
XLCT-18-29
XLCT-30-29