Hyundai 30EPCR User manual

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30EPCR
Electric Pallet Truck
Operation Manual
Service Manual

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Welcome to choose “HYUNDAI” electric pallet truck!
We hope our electric trucks will bring great convenience to
your work！
Please read the manual carefully before operation.
This manual is a common manual. We reserve the right to modify technology of the electric
pallet truck. If there is anything in the manual that is not consistent with the actual truck,
the actual truck should be considered correct and the manual is only for reference.
The instruction manual shall be accompanied with in case of truck leasing or transfer.
Please come into contact with our sales department in case of any problem.
Description of symbol：Regulations of the following symbols are of great importance to your safety and
others as well
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Warning
Operators must strictly conform to ISO3691:1980 “Safety Specifications of Motor Industrial
Vehicles”. Untrained personnel are not allowed to operate the truck.
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Danger
Indicates an impending danger. Deaths or severe injuries would be
resulted without any precaution or avoidance. You must observe
those requirements.
Warning
Indicates a potential danger. Deaths or severe injuries would be
resulted without any precaution or avoidance. You must observe
those requirements.
Caution
Indicates a potential danger. Moderate injuries would be resulted
without any precaution or avoidance. You must observe those
requirements.
Notice
You shall pay attention to statements that are in direct or indirect
relation with personal security and truck maintenance.

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Content
Ⅰ．Specified use ............................................................................................................. 1
Ⅱ．Forklift introduction.................................................................................................... 1
1. applications ........................................................................................................... 1
2. service environment............................................................................................... 1
3. technical parameters.............................................................................................. 1
3.1 structure ...................................................................................................... 2
3.2 main technical parameters (30EPCR Electric Pallet Truck) ................................ 2
Ⅲ.Operation ................................................................................................................... 7
1Safety norms………………………………………………………………………………………………………..9
1.1 safety instructions......................................................................................... 9
1.2 safe driving standard…………………………………………………………………………………10
2. drive and operation...............................................................................................11
2.1 inspection before operation .........................................................................12
2.2 driving .......................................................................................................12
2.3 Important notice after operation ................................................................13
Ⅳ．Maintenance、charge and replacement of battery.......................................................14
1. initial charge...................................................................................……………………16
2 use and maintenance ...........................................................................................17
3 storage ................................................................................................................18
4 electrolyte operation ..............................................................................................18
5 storage battery operation of end service life ............................................................18
6.emergency treatment.............................................................................................18
7 battery charger......................................................................................................18
8. battery exchange ..................................................................................................17
Ⅴ. Maintenance and repair………………………………………………………………………………………….18
1. Maintenance.........................................................................................................18
1.1 precautions during maintenance ..................................................................20
1.2 check and maintenance before use ..............................................................20
1.3 routine inspection ........................................................................................20
1.4 inspection as needed....................................................................................21
1.5 inspection and maintenance .........................................................................21
1.6 recommended working medium ....................................................................22
1.7 structure of lifting cylinder and wearing parts ................................................23
1.8 maintenance period of consumable and component ..................................23
2. common faults and trouble shooting ......................................................................24
Ⅵ. Loading and unloading, transportation and storage of truck ........................................29
1. loading and unloading...........................................................................................29
2. transportation.......................................................................................................29
3. storage ...............................................................................................................29
Appendix I ......................................................................................................................30
Appendix II .....................................................................................................................31
Appendix III....................................................................................................................32

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Ⅰ．Specified use
The truck is introduced for a ground conveying equipment, suitable for lifting and transporting goods.
Must be in strict accordance with the provisions of the operating instructions in use, operation and
maintenance of forklift.it is used for any other purpose,which are not in conformity with the provisions
operation behavior, can lead to injuries and fork lift truck or other property damage. The most important thing
is to prevent the load is overweight or swaying caused by overload. Must abide by the the biggest load limit in
equipment nameplate or Load graphic drawing. Can not use the fork lift truck in a fire and explosion hazard
area,cannot use in easy to cause corrosion rust and dust area.
obligations and responsibilities of equipment user:“equipment user”Refers to natural person or legal person
who is direct use or appointed entrust others use the forklift in this operation manual. In the rental, lease and
other special circumstances, “equipment user” represent the contract terms between equipment ower and
user. Equipment user must ensure that the forklift only is used to specified use, and promptly eliminate all
may endanger the risk of life and health to user himself or a third party. In addition, the equipment use party
must strictly abide by the accident prevention regulations, other safety technical regulations, and equipment
operation, maintenance and maintenance philosophy.Equipment user must ensure that all operations staff
carefully read and fully understand the content of the operating instructions.
If you don't follow the operating instructions, the company's quality assurance to be automatic
failure.if the customer and/or the third party to make the equipment non-standard without any allowable from
out customer service department.，we will not undertake any any responsibility if there has any lost.
Installation accessories：If impact the function of the forklift truck or have added and need to install
additional device，must obtain the written consent of the company. According to the actual situation, may also
must obtain the consent of the competent department of local.
examine and verify relusts of department in charge do not represent the company opinion .
Ⅱ．Forklift introduction
1. Applications
30EPCR series electric pallet truck is powered by storage battery, and driven by motor. This kind of truck
travels by means of gear transmission. The fork is lifted by means of DC motor and hydraulic actuation, which
motivate hydraulic cylinder up and down to lift fork and goods together.
Rated load datails on the forklift nameplate.
2. service environment
a. Height above sea level shall not be over 1000m；
b. Ambient temperature shall not be higher than +40℃and no lower than -25℃；
c. When the ambient temperature reaches +40℃, the relative humidity should not exceed 50%; at a lower
temperature, higher relative humidity is allowed；
d. Hard and flat ground.
e. It is prohibited to use the truck in a flammable, explosive or corrosive environment with acid and alkali.
f. Because the vehicle itself without lighting equipment,so the truck should use in light brightly.

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3. Technical parameters
3.1 Structure
Number
CBD30Q
Name
1
●
Handle
2
●
Emergency Power disconnect SW
3
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Instrument
4
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Electrical control assembly
5
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Drive unit
6
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Electric lock
7
●
Lift button
8
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Storage box
9
●
Battery
10
●
Hydraulic power unit
11
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Steering power unit
12
●
Pedal
13
○
Warning lamp
14
○
Built-in charger
●=standard assembly ○=optional