Hyundai 50D-9 User manual

CONTENTS
CONTENTS
FOREWORD
FOREWORD
A message to hyundai lift truck operators ----------------------------------------------------------------------- 0-1
Introduction ------------------------------------------------------------------------------------------------------------------------ 0-2
How to use this manual ----------------------------------------------------------------------------------------------------- 0-3
EC regulation approved
---------------------------------------------------------------------------------------------------- 0-5
Safety labels ----------------------------------------------------------------------------------------------------------------------- 0-6
Guide (Direction, Serial number, Symbols) --------------------------------------------------------------------- 0-13
1. SAFETY HINTS
1. SAFETY HINTS
1. Daily inspection -------------------------------------------------------------------------------------------------------------- 1-1
2. Do's and don'ts -------------------------------------------------------------------------------------------------------------- 1-2
3. Seat belts ----------------------------------------------------------------------------------------------------------------------- 1-4
4. No riders ------------------------------------------------------------------------------------------------------------------------- 1-5
5. Pedestrians
-------------------------------------------------------------------------------------------------------------------- 1-6
6. Operator protection ------------------------------------------------------------------------------------------------------- 1-7
7. Fork safety ------------------------------------------------------------------------------------------------------------------ 1-8
8. Pinch points ---------------------------------------------------------------------------------------------------------------- 1-9
9. Travel ------------------------------------------------------------------------------------------------------------------------------ 1-10
10. Grades, ramps, slopes and inclines ---------------------------------------------------------------------------- 1-11
11. Tip over -------------------------------------------------------------------------------------------------------------------------- 1-12
12. Surface and capacity ---------------------------------------------------------------------------------------------------- 1-14
13. Parking
--------------------------------------------------------------------------------------------------------------------------- 1-15
14. Refueling ------------------------------------------------------------------------------------------------------------------------ 1-16
15. Step
-------------------------------------------------------------------------------------------------------------------------------- 1-17
16. Operator's safety rules -------------------------------------------------------------------------------------------------- 1-18
17. Side shift ------------------------------------------------------------------------------------------------------------------------ 1-19
2. OPERATING HAZARDS
2. OPERATING HAZARDS
1. Loose loads -------------------------------------------------------------------------------------------------------------------- 2-1
2. Long and wide loads ----------------------------------------------------------------------------------------------------- 2-2
3. Rear swing --------------------------------------------------------------------------------------------------------------------- 2-2
4. Low overhead clearance ----------------------------------------------------------------------------------------------- 2-3
5. Fast turns and high loads ---------------------------------------------------------------------------------------------- 2-3
6. Right angle stacking ------------------------------------------------------------------------------------------------------ 2-4
7. Chain slack --------------------------------------------------------------------------------------------------------------------- 2-4
8. Pallets and skids ------------------------------------------------------------------------------------------------------------ 2-5
9. Caution for electrical lines --------------------------------------------------------------------------------------------- 2-5

10. Lifting loads -------------------------------------------------------------------------------------------------------------------- 2-6
11. Side shift
------------------------------------------------------------------------------------------------------------------------- 2-6
12. Fork positioner --------------------------------------------------------------------------------------------------------------- 2-8
3. KNOW YOUR TRUCK
3. KNOW YOUR TRUCK
1. General locations ----------------------------------------------------------------------------------------------------------- 3-1
2. Data/safety plate and decal ------------------------------------------------------------------------------------------ 3-2
3. Cab devices ------------------------------------------------------------------------------------------------------------------- 3-4
4. Cluster ---------------------------------------------------------------------------------------------------------------------------- 3-5
5. Transmission message display ------------------------------------------------------------------------------------ 3-27
6. Switches ------------------------------------------------------------------------------------------------------------------------- 3-32
7. Control device ---------------------------------------------------------------------------------------------------------------- 3-38
8. Air conditioner and heater --------------------------------------------------------------------------------------------- 3-42
9. Others ----------------------------------------------------------------------------------------------------------------------------- 3-44
4. OPERATOR MAINTENANCE AND CARE
4. OPERATOR MAINTENANCE AND CARE
1. Daily safety inspection -------------------------------------------------------------------------------------------------- 4-1
2. Suggestion for new truck ---------------------------------------------------------------------------------------------- 4-3
3. Fuel safety practices ----------------------------------------------------------------------------------------------------- 4-4
5. STARTING AND OPERATING PROCEDURES
5. STARTING AND OPERATING PROCEDURES
1. Before operating the truck -------------------------------------------------------------------------------------------- 5-1
2. Check before operation ------------------------------------------------------------------------------------------------ 5-2
3. Check before starting engine --------------------------------------------------------------------------------------- 5-3
4. Seat adjustment ------------------------------------------------------------------------------------------------------------- 5-8
5. Starting from a safe condition --------------------------------------------------------------------------------------- 5-9
6. General starting and operating tips ------------------------------------------------------------------------------ 5-10
7. Starting and stopping the engine --------------------------------------------------------------------------------- 5-11
8. Warming-up operation -------------------------------------------------------------------------------------------------- 5-15
9. Levers and pedals --------------------------------------------------------------------------------------------------------- 5-16
10. Traveling of the truck ----------------------------------------------------------------------------------------------------- 5-18
11. Operating safely ------------------------------------------------------------------------------------------------------------ 5-22
12. Load handling ---------------------------------------------------------------------------------------------------------------- 5-24
13. Shut down procedure ---------------------------------------------------------------------------------------------------- 5-30
14. Storage --------------------------------------------------------------------------------------------------------------------------- 5-31
15. Transport ------------------------------------------------------------------------------------------------------------------------ 5-32
16. Loading and unloading by crane ---------------------------------------------------------------------------------- 5-33

6. EMERGENCY STARTING AND TOWING
6. EMERGENCY STARTING AND TOWING
1. How to tow a disabled truck ------------------------------------------------------------------------------------------ 6-1
2. How to use battery jumper cables -------------------------------------------------------------------------------- 6-3
7. PLANNED MAINTENANCE AND LUBRICATION
7. PLANNED MAINTENANCE AND LUBRICATION
1. Introduction -------------------------------------------------------------------------------------------------------------------- 7-1
2. Safe maintenance practices ---------------------------------------------------------------------------------------- 7-2
3. Instructions before maintenance --------------------------------------------------------------------------------- 7-5
4. Planned maintenance intervals ----------------------------------------------------------------------------------- 7-8
5. Maintenance chart -------------------------------------------------------------------------------------------------------- 7-13
6. How to perform planned maintenance ----------------------------------------------------------------------- 7-15
7. Service instruction ------------------------------------------------------------------------------------------------------ 7-20
8. Electrical system ---------------------------------------------------------------------------------------------------------- 7-45
9. Air conditioner and heater ---------------------------------------------------------------------------------------- 7-46
10. Replacement and check ------------------------------------------------------------------------------------------- 7-47
11. Handling truck in extremely hot places ------------------------------------------------------------------ 7-60
12. Cold weather operation --------------------------------------------------------------------------------------------- 7-61
13. Recommendation table for lubricants --------------------------------------------------------------------- 7-62
14. Fuel and lubricants ----------------------------------------------------------------------------------------------------- 7-63
8. SPECIFICATIONS
8. SPECIFICATIONS
1. Specification table ----------------------------------------------------------------------------------------------------------- 8-1
2. Specification for major components ------------------------------------------------------------------------------ 8-2
3. Tightening torque ------------------------------------------------------------------------------------------------------------ 8-6
9. TROUBLESHOOTING
9. TROUBLESHOOTING
1. Engine system ---------------------------------------------------------------------------------------------------------------- 9-1
2. Electrical system ------------------------------------------------------------------------------------------------------------- 9-2
3. Torque flow system -------------------------------------------------------------------------------------------------------- 9-3
4. Steering system -------------------------------------------------------------------------------------------------------------- 9-7
5. Brake system ------------------------------------------------------------------------------------------------------------------ 9-8
6. Hydraulic system ------------------------------------------------------------------------------------------------------------ 9-9
7. Mast and fork ------------------------------------------------------------------------------------------------------------------ 9-10
10. TESTING AND ADJUSTING
10. TESTING AND ADJUSTING
1. Engine system ---------------------------------------------------------------------------------------------------------------- 10-1
2. Drive system ------------------------------------------------------------------------------------------------------------------- 10-4
3. Travel system ------------------------------------------------------------------------------------------------------------------ 10-6
4. Steering system -------------------------------------------------------------------------------------------------------------- 10-7

0-1
Lift trucks are specialized machines with unique operating characteristics, designed to perform a
specific job. Their function and operation is not like a car or ordinary truck. They require specific
instructions and rules for safe operation and maintenance.
Safe operation of lift trucks is of primary importance to HYUNDAI.
Our experience with lift truck accidents has shown that when accidents happen and people are killed or
injured, the causes are:
· Operator not properly trained
Operator not properly trained
· Operator not experienced with lift truck operation
Operator not experienced with lift truck operation
· Basic safety rules not followed
Basic safety rules not followed
· Lift truck not maintained in safe operating condition
Lift truck not maintained in safe operating condition
For these reasons, HYUNDAI wants you to know about the safe operation and correct maintenance of
your lift truck.
This manual is designed to help you operate your lift truck safely.
This manual shows and tells you about safety inspections and the important general safety rules and
hazards of lift truck operation. It describes the special components and features of the truck and
explains their function. The correct operating procedures are shown and explained. Illustrations and
important safety messages are included for clear understanding. A section on maintenance and
lubrication is included for the lift truck mechanic.
The operator's manual is not a training manual. It is a guide to help trained and authorized operators
safety operate their lift truck by emphasizing and illustrating the correct procedures. However, it cannot
cover every possible situation that may result in an accident. You must watch for hazards in your work
areas and avoid or correct them. It is important that you know and understand the information in this
manual and that you know and follow your company safety rules!
Be sure that your equipment is maintained in a safe condition. Do not operate a damaged or
malfunctioning truck. Practice safe operation every time you use your lift truck. Let's join together to set
high standards in safety.
Remember, before you start operating this lift truck, be sure you understand all driving procedures. It is
your responsibility, and it is important to you and your family, to operate your lift truck safely and
efficiently.
Be aware that the Federal Occupational Safety and Health Act (OSHA) and state laws require
Be aware that the Federal Occupational Safety and Health Act (OSHA) and state laws require
that operators be completely trained in the safe operation of lift trucks; It is also an (OSHA)
that operators be completely trained in the safe operation of lift trucks; It is also an (OSHA)
requirement that a machine inspection be performed before every shift. If you need training in
requirement that a machine inspection be performed before every shift. If you need training in
operating or inspecting your lift truck, ask your supervisor.
operating or inspecting your lift truck, ask your supervisor.
HYUNDAI lift trucks are built to take hard work, but not abuse. They are built to be dependable, but they
are only as safe and efficient as the operator and the persons responsible for maintaining them. Do not
make any repairs to this truck unless you have been trained in safe lift truck repair procedures and are
authorized by your employer.
This manual describes procedures for operation, handling, lubrication, maintenance, checking and
adjustment. It will help the operator realize peak performance through effective, economical and safe
machine operation.
A MESSAGE TO HYUNDAI LIFT TRUCK OPERATORS
A MESSAGE TO HYUNDAI LIFT TRUCK OPERATORS

0-2
HYUNDAI welcomes you to the growing group of professionals who own, operate and maintain
HYUNDAI lift trucks. We take pride in the long tradition of quality products and superior value the
HYUNDAI name represents. This manual familiarizes you with safety, operating, and maintenance
information about your new lift truck. It has been specially prepared to help you use and maintain your
HYUNDAI lift truck in a safe and correct manner.
Your HYUNDAI lift truck has been designed and built to be as safe and efficient as today's technology
can make it. As manufactured, for some models, it meets all the applicable mandatory requirements of
ANSI B56.1-1988 Safety Standard for Powered Industrial Trucks. Some trucks are also furnished with
equipment to help you operate safety; for example, load back rest, parking brake and horn are standard
equipment.
Safe, productive operation of a lift truck requires both skill and knowledge on the part of the operator.
The operator must know, understand, and practice the safety rules and safe driving and load handling
techniques described in this manual. To develop the skill required, the operator must become familiar
with the construction and features of the lift truck and how they function, the operator must understand
its capabilities and limitations, and see that it is kept in a safe condition.
Routine Servicing and Maintenance
Routine Servicing and Maintenance
Regular maintenance and care of your lift truck is not only important for economy and utilization
reasons; it is essential for your safety. A faulty lift truck is a potential source of danger to the operator,
and to other personnel working near it. As with all quality equipment, keep your lift truck in good
operating condition by following the recommended schedule of maintenance.
Operator Daily Inspection - Safety and Operating Checks
Operator Daily Inspection - Safety and Operating Checks
A lift truck should always be examined by the operator, before driving, to be sure it is safe to operate.
The importance of this procedure is emphasized in this manual with a brief illustrated review and later
with more detailed instructions. HYUNDAI dealers can supply copies of a helpful
Drivers Daily
Drivers Daily
Checklist.
Checklist. It is an OSHA requirement.
Planned Maintenance
Planned Maintenance
In addition to the daily operator inspection, HYUNDAI recommends that a planned maintenance and
safety inspection program(PM) be performed by a trained and authorized mechanic on a regular basis.
The PM will provide an opportunity to make a thorough inspection of the safety and operating condition
of your lift truck. Necessary adjustments and repairs can be done during the PM, which will increase
the lift or components and reduce unscheduled downtime and increase safety. The PM can be
scheduled to meet your particular application and lift truck usage.
The procedures for a periodic planned maintenance program that covers inspections, operational
checks, cleaning, lubrication, and minor adjustments are outlined in this manual. Your HYUNDAI dealer
is prepared to help you with a Planned Maintenance Program by trained service personnel who know
your lift truck and can keep it operating safely and efficiently.
Service Manual
Service Manual
In-depth service information for trained service personnel is found in Service Manual.
INTRODUCTION
INTRODUCTION

0-3
This manual is a digest of essential information about the safe operation, the features and functions
and explains how to maintain your lift truck. This manual is organized into ten major parts:
Section 1. Safety hints
Section 1. Safety hints, reviews and illustrates accepted practices for safe operation of a lift truck.
Section 2. Operating Hazards
Section 2. Operating Hazards, warns of conditions that could cause damage to the truck or injury to
the operator or other personnel.
Section 3. Know Your Truck
Section 3. Know Your Truck, describes the major operating components, systems, controls, and other
features of your truck and tells how they function.
Section 4. Operator Maintenance and Care
Section 4. Operator Maintenance and Care, presents details on how to perform the operator's daily
safety inspection and refuel the lift truck.
Section 5. Starting and Operating Procedures
Section 5. Starting and Operating Procedures, discusses specific instructions on the safe, efficient
operation of your lift truck.
Section 6. Emergency Starting and Towing
Section 6. Emergency Starting and Towing, gives instructions for towing your truck in an emergency
and for using battery jumper cables to start your truck in an emergency.
Section 7. Planned Maintenance and Lubrication
Section 7. Planned Maintenance and Lubrication, describes the PM (Planed Maintenance) program.
Section 8. Specifications
Section 8. Specifications, provides reference information and data on features, components, and
maintenance items.
Section 9. Troubleshooting
Section 9. Troubleshooting, provides trouble symptoms, causes and methods of remedy.
Section10. Testing and Adjusting
Section10. Testing and Adjusting, gives instructions for testing and adjusting.
※
The descriptions and specifications included in this manual were in effect at the time of printing.
The descriptions and specifications included in this manual were in effect at the time of printing.
HYUNDAI reserves the right to make improvements and changes in specifications or design, without
notice and without incurring obligation. Please check with your authorized HYUNDAI dealer for
information on possible updates or revisions.
The examples, illustrations, and explanations in this manual should help you improve your skill and
knowledge as a professional lift truck operator and take full advantage of the capabilities and safety
features of your new lift truck.
The first section of the manual is devoted to a review, with illustrations and brief messages, of general
safety rules and the major operating hazards you can encounter while operating a lift truck. Next, you
will find description's of the components of your specific lift truck model and how the instruments,
gauges, and controls operate. Then, you will find a discussion of safe and efficient operating
procedures, followed by instruction's on how to tow a disabled lift truck. The later sections of the
manual are devoted to maintenance and truck specifications.
Take time to carefully read the
Know Your Truck
Know Your Truck section. By acquiring a good basic understanding of
your truck's features, and how they function, you are better prepared to operate it both efficiently and
safely.
In
Planned Maintenance
Planned Maintenance, you will find essential information for correct servicing and periodic
maintenance of your truck, including charts with recommended maintenance intervals and component
capacities. Carefully follow these instructions and procedures.
Each major section has its own table of contents, so that you can find the various topics more easily.
HOW TO USE THIS MANUAL
HOW TO USE THIS MANUAL

0-4
We urge you to first carefully read the manual from cover to cover. Take time to read and understand
the information on general safety rules and operating hazards. Acquaint yourself with the various
procedures in this manual. Understand how all gauges, indicator lights, and controls function. Please
contact your authorized HYUNDAI dealer for the answers to any questions you may have about your lift
truck's features, operation, or manuals.
Operate your lift truck safely; careful driving is your responsibility.
Drive defensively and think about the safety of people who are working nearby. Know your truck's
capabilities and limitations. Follow all instructions in this manual, including all symbols ( ) and
messages to avoid damage to your lift truck or the possibility of any harm to yourself or others.
This manual is intended to be a permanently attached part of your lift truck. Keep it on the truck as a
ready reference for anyone who may drive or service it. If the truck you operate is not equipped with a
manual, ask your supervisor to obtain one and have it attached to the truck. And, remember, your
HYUNDAI dealer is pleased to answer any questions about the operation and maintenance of your lift
truck and will provide you with additional information should you require it.
※
Illustrations may differ from your truck, but they are applicable to your truck.
Illustrations may differ from your truck, but they are applicable to your truck.
※

0-5
· Noise level (2000/14/EC and EN 12053) are as followings.
EC REGULATION APPROVED
EC REGULATION APPROVED
Model
50/60/70D-9
80D-9
LPA
80 dB
78.6 dB
LWA (EU only)
106 dB
107.2 dB
· The value of vibrations transmitted by the operator's seat are lower than standard value of (2005/88/EC)

0-6
1 Logo
2 Mast warning
3 Hand caution
4 Hook
5 Hook
6 Radiator & Fan
7 Start key
8 Temperature
9 Diesel fuel
10 Hydraulic oil
11 Operator safety
12 Start warning
13 Solid tire
14 Load capacity
16 Attach
20 Tire pressure
21 Tilt cabin warning
22 Model name
23 Noise
24 DEF/AdBlue®
25 Engine room
26 Safety instruction (OPSS)
27 Fire extinguisher
28 Hammer
29 Accumulator
30 Safety work
41 Name plate-UL or CE
42 Label-UL
1. LOCATION
1. LOCATION
Always keep these labels clean. If they are lost or damaged, attach them again or replace them with
a new label.
7
12
6
16
3
4
11
4
FAN SHROUD RCV LEVER
DASHBOARD COVER
1314
22
4
4
8
10
9
SECTION A-A SECTION B-B
B
B
A
A
11
30
30
20
20
26
23
22 22
42 41
2827
25 25
29
21 24
SAFETY LABELS
SAFETY LABELS
50D9OM101

0-7
2. DESCRIPTION
2. DESCRIPTION
There are several specific warning labels on this truck please become familiarized with all warning
labels.
Replace any safety label that is damaged, or missing.
MAST WARNING
MAST WARNING (ltem 2)
This warning label is positioned on the left
and right side of the mast.
Never stand or work under the raised
Never stand or work under the raised
forks even if the hydraulic safety lock
forks even if the hydraulic safety lock
lever is applied.
lever is applied.
In case of working under the forks, it is
In case of working under the forks, it is
essential to support the carriage with
essential to support the carriage with
blocks.
blocks.
1)
1)
TEMPERATURE
TEMPERATURE (Item 8)
This warning label is positioned on the top
side of the counterweight near the silencer.
Coolant must be checked as specified in
Coolant must be checked as specified in
the maintenance chart.
the maintenance chart.
2)
2)
25L7A0OM10
25L7A0OM06
RADIATOR CAP & FAN
RADIATOR CAP & FAN (item 6)
This warning label is positioned on the
cooling fan shroud of the radiator to warn of
the danger or injury from spinning fan
blades and forbid to open the filler cap of
the radiator because operator might get
scalded due to spouting of hot water. When
the engine is running, be sure that you
keep your hands, fingers, arms, and
clothing away from a spinning fan. Don't
stand in line with a spinning fan. Fan blades
can break at excessively high RPM and be
thrown out of the engine compartment.
Never open the filler cap while engine
Never open the filler cap while engine
running or at high coolant temperature.
running or at high coolant temperature.
3)
3)
25L7A0OM07

0-8
HAND CAUTION
HAND CAUTION (Item 3)
This warning label is positioned on the top
side of mast.
It warns of the danger of injury from
It warns of the danger of injury from
movement between rails, chains,
movement between rails, chains,
sheaves, fork carriage, and other parts of
sheaves, fork carriage, and other parts of
the mast assembly. Do not climb on or
the mast assembly. Do not climb on or
reach into the mast. Personal injury will
reach into the mast. Personal injury will
result if any part of your body is put
result if any part of your body is put
between moving parts of the mast.
between moving parts of the mast.
4)
4)
35DEOM103
TIRE PRESSURE
TIRE PRESSURE (Item 20)
This label is positioned on the front and rear
left fender.
Tire pressure must be checked in
Tire pressure must be checked in
accordance with the maintenance chart.
accordance with the maintenance chart.
Refer to page 5-3 for the regulated tire
Refer to page 5-3 for the regulated tire
air pressure (A and B).
air pressure (A and B).
92AT-00830
kgf/cm
A
PSI
B
5)
5)
25L7A0OM08
HOOK
HOOK (Item 4, 5)
This warning label is positioned on the
frame and the top side of mast near the
lifting bracket .
Refer to page 5-33 for safe loading
Refer to page 5-33 for safe loading
procedures.
procedures.
6)
6)
92AM-00630

0-9
START WARNING
START WARNING (Item 12)
This warning label is positioned on the
middle side of dashboard cover.
Start key switch after 5~6 seconds from
Start key switch after 5~6 seconds from
ON p osi tio n. It n eed s ap pro x 5~6
ON position. It needs approx 5~6
seconds to set correct position of throttle.
seconds to set correct position of throttle.
Warnings before leaving the operator seat.
Be sure to lower the attachment to the
ground.
Apply the parking brake.
Cautions before starting or operating the
truck.
Put the gear shift lever in the neutral.
Apply the parking brake.
Read this operator's manual carefully.
92AD-00920
P
5 6’
~
I
7)
7)
※
1.
50DEFW55
-
-
2.
-
-
-
SAFETY INSTRUCTION
SAFETY INSTRUCTION (Item 26)
This warning label is positioned on the left
inside of cabin door if the truck is for
equipped with *OPSS.
This forklift is equipped with an operator
This forklift is equipped with an operator
existence sensing system per ANSI/
existence sensing system per ANSI/
ASME B56.1-7.21.10 / 7.21.11 and ISO
ASME B56.1-7.21.10 / 7.21.11 and ISO
3691.
3691.
Powered travel movement of the truck shall
be possible only if the operator is in the
normal operating position. Transmission will
automatically shift to neutral upon the
exiting of the operator.
The forward/reverse lever must be cycled
through neutral with the operator in the
normal operating position to regain
powered direction control.
Control of mast tilting, lifting and lowering is
not possible through operation of the
appropriate control when the operator is not
in the normal position.
1.
2.
3.
8)
8)
92AD-00240
This forklift equipped with an operator existence sensingsing
system per ASME/ISO 3691
Please review Operator's manual for safe operation of forklift.
Power travel movement of the truck shall be possible only if the
operator is in the normal operating position. Transmission will
automatically shift to neutral upon the exiting of the operator.
The Forward/Reverse lever must be cycled through neutral with
the operator in the normal operating position to regain powered
directional control.
Control of mast tilting, lifting and lowering is not possible through
operation of the appropriate control when the operator is not
in the normal position.
SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
25L7A0OM02
92AD-00240
* OPSS : Operator Presence Sensing System
Truck for USA or travel * OPSS
Truck for travel and mast * OPSS

0-10
ENGINE ROOM
ENGINE ROOM (Item 25)
This warning label is positioned on the both
side of engine hood.
Don't wash the engine room.
Don't wash the engine room.
92HN-00261
ENGINE WASH
92HN-00261
SOLID TIRE
SOLID TIRE (Item 13)
This decal is positioned on the middle side
of the dashboard.
When 'solid tires' are equipped.
Do not travel more than 25
kph (16 mph ).
Do not travel further than 8
km (5 miles ) in
an hour.
Our war ranty do es not co ver any
Our war ranty does not cover any
damages caused by excessive driving.
damages caused by excessive driving.
93FV-00950
To ensure the durability of the 'solid'
tires, limit the speed to 25km/hr or
15mile/hr.
10)
10)
93FV-00950
(1)
(2)
9)
9)
ACCUMULATOR
ACCUMULATOR (item 29)
This warning label is positioned on the
accumulator of the solenoid valve.
The accumulator is filled with high-
The accumulator is filled with high-
pressure nitrogen gas, and it is
pressure nitrogen gas, and it is
extremely dangerous if it is handled in
extremely dangerous if it is handled in
the wrong way. Always observe the
the wrong way. Always observe the
following precautions.
following precautions.
Never make any hole in the accumulator
Never make any hole in the accumulator
expose it to flame or fire.
expose it to flame or fire.
Do not weld anything to the accumulator.
Do not weld anything to the accumulator.
When carrying out disassembly or
When carrying out disassembly or
maintenance of the accumulator, or
maintenance of the accumulator, or
when disposing of the accumulator, it is
when disposing of the accumulator, it is
necessary to release the gas from the
necessary to release the gas from the
accumulator. A special air bleed valve is
accumulator. A special air bleed valve is
necessary for this operation, so please
necessary for this operation, so please
contact your Hyundai distributor.
contact your Hyundai distributor.
11)
11)
※
※
1107A0FW46

0-11
OPERATOR SAFETY
OPERATOR SAFETY (Item 11)
This warning label is positioned on the
cabin's upper-left side frame.
Refer to operator's manual in detail.
Always buckle up the seat belt for safety
operation.
When the operator get off the truck,
always pull the parking brake lever so
that the truck can keep with stopping
condition.
The people should not pass through
under forks and other attachments which
are lifted or being lifted.
Do not jump down from the truck. It can
be caused that the operator have severe
injury or death in the event of a tip over.
Outstretch the legs as widely as possible
and grasp firmly the steering handle.
Learn the body to the opposite direction
in order to avoid severe injury or death
when the truck is tipped over.
Refer to page 3-3 for details.
Refer to page 3-3 for details.
1
2
3
4
5
6
7
25L7A0OM09-1
12)
12)
①
②
③
④
⑤
⑥
⑦
※
NOISE
NOISE (Item 23)
This label is located on the front side of
dashboard.
DEF / ADBLUE®
DEF / ADBLUE® (Item 24)
This label is positioned on the right side of
frame.
Fill the DEF / AdBlue® only.
Fill the DEF / AdBlue® only.
Never use diesel oil.
Never use diesel oil.
13)
13)
14)
14)
※
※
92HS-00121
(Diesel Exhaust Fluid)
(Diesel Exhaust Fluid)
93FV-00240
92HS-00121

0-12
TILT CABIN WARNING
TILT CABIN WARNING (Item 21)
This warning label is positioned on the left
side of frame.
Refer to page 7-18 for saf e tilting
Refer to page 7-18 for safe tilting
procedure.
procedure.
15)
15)
50D7EFW04
FIRE EXTINGUISHER
FIRE EXTINGUISHER (Item 27)
This label is adhered on the fire
extinguisher.
Read and understand the instructions
Read and understand the instructions
adhered decal on the fire extinguisher.
adhered decal on the fire extinguisher.
HAMER
HAMER (Item 28)
This label is positioned on the inside of left
side door.
The rear window serves as an alternate
The rear window serves as an alternate
exit.
exit.
To remove rear window, pull the ring and
To remove rear window, pull the ring and
push out the glass.
push out the glass.
16)
16)
※
17)
17)
※
※
1B
1B 1-01600
91Q6-07280
91Q6-07280
91B1-01600
91Q6-07280

0-13
1. DIRECTION
1. DIRECTION
GUIDE
GUIDE
The directions of this truck indicate forward,
backward, right and left when truck is in the
travelling direction.
Right
Front
Left
Rear
50D9SM01
2. SERIAL NUMBER
2. SERIAL NUMBER
Inform following when you order parts or the truck is out of order.
TRUCK SERIAL NUMBER
TRUCK SERIAL NUMBER
It's shown on front of the right side frame.
1)
1)
50D7ASM02
ENGINE SERIAL NUMBER
ENGINE SERIAL NUMBER
The numbers are located on the engine name
plate.
2)
2)
Important safety hint.
Important safety hint.
It indicates matters which can cause the great loss on the truck or the surroundings.
It indicates matters which can cause the great loss on the truck or the surroundings.
It indicates the useful information for operator.
It indicates the useful information for operator.
3. SYMBOLS
3. SYMBOLS
※
Engine serial No.
80D90SL07

1-1
At the beginning of each shift, inspect your truck
and fill out a check, maintenance and lubrication
table.
Check for damage and maintenance problems.
Have repairs made before you operate the truck.
Do not make repairs yourself. Lift truck
mechanics are trained professionals. They know
how to make repairs safely.
50D9OM02
1. SAFETY HINTS
1. SAFETY HINTS
1. DAILY INSPECTION
1. DAILY INSPECTION

1-2
Do watch for pedestrians.
D35AOM03
Do wear safety equipment when required.
D35AOM05
Don't mix drugs or alcohol with your job.
Don't block safety or emergency equipment.
50D9OM04
D35AOM02
Don't smoke in NO SMOKING areas or when refueling.
D35AOM06
2. DO'S AND DON'TS
2. DO'S AND DON'TS

1-3
Don't operate the truck outdoors in rainy day.
※
Exclude the truck equipped cabin.
Exclude the truck equipped cabin.
50D9OM07
Exhaust gas is dangerous.
Do not operate the truck at the inhouse, if possible.
Provide adequate ventilation when working in a closed space.
50D9OM08

1-4
3. SEAT BELTS
3. SEAT BELTS
Seat belts can reduce injuries.
Seat belts can reduce injuries.
22D9TOM10
Always buckle up for the truck equipped
Always buckle up for the truck equipped
with safety belt.
with safety belt.
22D9TOM09