ICP DAS USA ET-6000 Series User manual

ET-6000 series
User’s Manual
Version: 1.1, 2007, Sep
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ET-6000 User’s Manual, 2007, Sep., V1.1, 6PH-002-11----------2
Warranty
All products manufactured by ICPDAS are under warranty regarding defective
materials for a period of one year, starting from the date of delivery to the
original purchaser.
Warning
ICP DAS assumes no liability for damages resulting from the use of this
product. ICP DAS reserves the right to change this manual at any time
without notice. The information furnished by ICP DAS is believed to be
accurate and reliable. However, no responsibility is assumed by ICP DAS for
its use, not for any infringements of patents or other rights of third parties
resulting from its use.
Copyright
Copyright 2007 by ICP DAS. All rights are reserved.
Trademark
The names used in this document are for identification only and may be
registered trademarks of their respective companies.
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ET-6000 User’s Manual, 2007, Sep., V1.1, 6PH-002-11----------3
Manual Revisions
Title: ET-6000 User’s Manual
Manual Number: 6PH-002-11
Revision Date Effective Pages Description
1.0 2007-02-27 All Original Issue
Page 54~63
Page 148~157 Update the description of MiniOS7 utility1.1 2007-09-01 Page 118 I/O Pair connection
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ET-6000 User’s Manual, 2007, Sep., V1.1, 6PH-002-11----------4
Table of Contents
1. INTRODUCTION...................................................................................................................................................7
1.1 FEATURES.........................................................................................................................................................9
1.2 SPECIFICATIONS .............................................................................................................................................12
1.3 MODULE SELECTION ......................................................................................................................................13
1.4 VIEW OF THE ET-6000 ...................................................................................................................................24
1.4.1 Front Panel Description...........................................................................................................................24
1.4.2 SMMI ........................................................................................................................................................30
1.4.3 Left Panel Description..............................................................................................................................34
1.4.4 Right Panel Description............................................................................................................................35
1.5 ET-6000 INSTALLATION.................................................................................................................................36
1.5.1 Mounting the ET-6000..............................................................................................................................36
1.5.2 Connecting the Hardware.........................................................................................................................39
Ethernet cable wiring..............................................................................................................................................41
1.6 I/O WIRING CONNECTION................................................................................................................................43
1.7 PORTABLE CONFIGURATION...........................................................................................................................46
1.8 SOFTWARE &DOCUMENT INFORMATION .......................................................................................................48
1.9 UPDATE INFORMATION...................................................................................................................................49


 CONFIGURING THE ET-6000...........................................................................................................................50
2.1 CONFIGURING THE NETWORK SETTINGS .........................................................................................................50
2.1.1 Using the ” MiniOS7 utility”....................................................................................................................51
2.1.2 Installation................................................................................................................................................54
2.1.3 Using the ” Configuration Wizard”..........................................................................................................57
2.2 CONFIGURATION USING THE SMMI MENU.....................................................................................................60
2.2.1 Accessing the SMMI menu for Network Configuration.............................................................................60
2.2.2 The SMMI menu tree.................................................................................................................................60
2.2.3 Set the address values...............................................................................................................................63
2.3 LOAD FACTORY DEFAULT..............................................................................................................................65
2.3.1 Web page configuration............................................................................................................................65
2.3.2 SMMI ........................................................................................................................................................65


 WEB CONFIGURATION PAGE........................................................................................................................70
3.1 OVERVIEW .....................................................................................................................................................73
3.2 CONFIGURATION ............................................................................................................................................75
3.2.1 Ethernet Settings.......................................................................................................................................75
3.2.2 Serial port settings....................................................................................................................................77
3.2.3 Basic Settings............................................................................................................................................80
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ET-6000 User’s Manual, 2007, Sep., V1.1, 6PH-002-11----------5
3.2.4 Module I/O settings...................................................................................................................................89
3.3 AUTHENTICATION ..........................................................................................................................................93
3.3.1 Account management................................................................................................................................93
3.3.2 IP filter Settings........................................................................................................................................94
3.4 WEB HMI.......................................................................................................................................................96
3.4.1 Web Editing...............................................................................................................................................96
3.4.2 Web HMI.................................................................................................................................................101
3.5 I/O PAIR CONNECTION .................................................................................................................................115
3.6 MORE INFORMATION....................................................................................................................................117


 HOWTOACCESS ET-6000?..............................................................................................................................118
4.1 VIA AN ETHERNET NETWORK ......................................................................................................................118
4.2 USING THE MODBUS PROTOCOL...................................................................................................................119
4.2.1 Introduction ............................................................................................................................................119
4.2.2 Function Codes Supported......................................................................................................................120
4.2.3 Modbus Register address table...............................................................................................................120


 I/O PAIR CONNECTION..................................................................................................................................121


 SOFTWARE DEVELOPMENT APPLICATION...........................................................................................122
6.1 LOCATION OF DOCUMENTS AND SOFTWARE .................................................................................................122
6.2 LABVIEW....................................................................................................................................................124


 OPC SERVER.....................................................................................................................................................125
7.1 INTRODUCTION.............................................................................................................................................125
7.2 PROCEDURE FOR USING THE OPC SERVER....................................................................................................126
7.3 OPC SERVER EXAMPLE USING MODBUS PROTOCOL..................................................................................126


 SCADA.................................................................................................................................................................131
8.1 INDUSOFT.....................................................................................................................................................132
8.2 CITECT .........................................................................................................................................................133
8.3 IFIX ..............................................................................................................................................................134


 CONSOLE MODE..............................................................................................................................................135


 TROUBLESHOOTING AND TECHNICAL SUPPORT...........................................................................140
APPENDIX A: DIMENSIONS......................................................................................................................................142
APPENDIX B: MINIOS7 UTILITY...........................................................................................................................146
APPENDIX C: MODBUS PROTOCOL ....................................................................................................................156
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ET-6000 User’s Manual, 2007, Sep., V1.1, 6PH-002-11----------6
APPENDIX D: MODBUS REGISTER TABLES......................................................................................................160
APPENDIX E: MODBUS APPLICATION NOTES.................................................................................................173
APPENDIX F: JAVA INSTALLATION....................................................................................................................180
APPENDIX G: FRAME GROUND............................................................................................................................185
APPENDIX H: TECHNICAL SUPPORT..................................................................................................................186
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ET-6000 User’s Manual, 2007, Sep., V1.1, 6PH-002-11----------6
TABLES
Table 1-1 ET-6000 classification ............................................................................................13
Table 1-2 RJ45 LED....................................................................................................................26
Table 1-3 J2 Connector.............................................................................................................26
Table 1-4 J3 Connector.............................................................................................................29
Table 1-5 Four LED Indicators................................................................................................33
Table 1-6 RJ-45 Wiring Standards.........................................................................................42
Table 3-1 TCP/IP network settings.........................................................................................75
Table 3-2 Serial Port Settings .................................................................................................78
Table 3-3 Basic Settings...........................................................................................................86
Table 3-4 Load All Setup Default Table................................................................................88
Table 3-5 Input or Holding Data Types.................................................................................99
Table 3-6 Main Web HMI Page - Table1..............................................................................102
Table 4-1 ET-6000 Modbus Function Code .......................................................................120
Table 10-1 Troubleshooting ..................................................................................................140
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
Chapter 1
Introduction
ET-6000 User’s Manual, 2007, Sep., V1.1, 6PH-002-11----------7
1. Introduction
The ET-6000 is a web-based Ethernet I/O module. It has a built-in web server that used for
all configuration and I/O data monitoring and controlling using a regular web browser
dynamically. No extra programming tools or HTML editor are needed. Thus users can
easily and safely access the ET-6000 from anywhere at and any time all over the world.
In addition, the ET-6000 also supports various Modbus functions. For example,
Modbus/TCP slave, Modbus/TCP to Modbus/RTU gateway, Modbus/RTU master,
Modbus/RTU slave, and etc, meaning the ET-6000 can easily be integrated into any
SCADA software environment using the Modbus protocol.
The ET-6000 module is designed to be used in industrial monitoring and measurement
applications, so the hardware has been manufactured to survive in harsh and noisy
environment. As a result, the module contains 3-way isolation against noise and surge
signals, has a wild range power input (10~30VDC) and can operating at temperature
ranging from -25~+75 C.
Package Checklist
In addition to this manual, the package includes the following items:
One ET-6000 hardware module
One Quick Start Manual
One software utility CD
One CA0910F download cable
One screw driver
Note:
If any of these items are missing or damaged, contact the local distributors for more
information. Save the shipping materials and cartons in case you need to ship the
module/product in the future.
Release Notes:
It is recommended that the release notes and README.TXT file are read before using
the controller. The release notes are included in the shipping package and the
README.TXT file can be found in the root directory of the enclosed CD. Some
important information is provided in the release note and README.TXT file.
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Chapter 1 Introduction
ET-6000 User’s Manual, 2007, Sep., V1.1, 6PH-002-11----------9
1.1 Features
Built-in web server
Each ET-6000 module has a built-in web server that allows the user to easily
configure, monitor and control the module from a remote location using a regular web
browser.
Web HMI
The Web HMI function allows the user to create dynamic and attractive web pages to
monitor and control the I/O points. The user can upload specific I/O layout pictures
(bmp, jpg, gif format) and define a description for each I/O point. No HTML or Java
skills are needed to create the web pages.
Communication Security
An Account and password is needed when logging into the ET-6000 web server. An
IP address filter is also included, which can be used to allow or deny connections from
specific IP addresses.
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Chapter 1 Introduction
ET-6000 User’s Manual, 2007, Sep., V1.1, 6PH-002-11----------10
Modbus protocol
The Modbus/TCP slave function on the Ethernet port can be used to provide data
to remote SCADA software.
The Modbus/RTU slave function on the RS-232 port can be used to connect to a
local HMI.
The Modbus /TCP to Modbus/RTU gateway function through the Ethernet port to
the RS-232 port can be used to upgrade a serial device with Ethernet
communication ability.
Built-in Multi-function I/O
All Digital Output modules provide:
Power on value (On boot up, the DO status is set to the Power-on value)
Safe value (If Modbus/TCP communication is lost for a specified period, the DO
status is set to the safe value)
All Digital Input modules provide:
High/Low latched status
DI channels can also be used as DI status and 16-bit low speed (100Hz)
counters.
An LED indicator is used for each DI or DO channel.
All-in-one module
The various I/O components are mixed with multiple channels in a single module,
which provides the most cost effective I/O usage and enhances performance of the
I/O operations.
3-way isolated noise/surge protection
To protect the hardware from damage caused by noise and surge, the ET-6000
module is designed with isolation circuits for Ethernet, I/O and Power.
Portable Configuration
All configuration settings can be saved to the EEPROM on the ET-6000, which is
mounted on a daughter board (called the “portable” board), meaning that the settings
can stored and easily backed up and moved.
Built-in Dual Watchdog
The Dual Watchdog consists of the/a Module Watchdog and the/a Host Watchdog.
The Module Watchdog is a built-in hardware circuit that can be used to monitor
the operation of the module and will reset the CPU module if a failure occurs in
either the hardware or the software.
The Host Watchdog is a software function that can be used to monitor the
operating status of the host, and is used to prevent network communication
problems or host failures.
Automatic MDI / MDI-X crossover for plug-and-play
The RJ-45 port support automatic MDI/MDI-x that can automatically detect the type of
connection to the Ethernet device without requiring special straight or crossover
cables.
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Chapter 1 Introduction
ET-6000 User’s Manual, 2007, Sep., V1.1, 6PH-002-11----------11
Ventilated housing designed to operate between -25°C ~+75°C
The ET-6000 is housed in a plastic-based shell/case with a column-like ventilator that
helps to cool the working environment inside the shell/case and allows the ET-6000 to
operate at temperatures ranging from -25°C and +75° C.
I/O Pair Connection
This function is used to create a DI to DO pair through the Ethernet. Once the
configuration is complete, the ET-6000 module can poll the status of local DI channels
and then use the Modbus/TCP protocol to continuously write to a remote DO device
in the background.
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
Chapter 1
Introduction
ET-6000 User’s Manual, 2007, Sep., V1.1, 6PH-002-11----------12
1.2 Specifications
System
CPU: 80186-80 or compatible
EEPROM: 16KB
SRAM: 512KB
FLASH ROM: 512KB
Communication
Ethernet Port:
10/100MBaseT, RJ-45 Port
COM Port
COM1: RS232 (RXD, TXD, GND)
Built-in WatchDog Timer (0.8 seconds)
SMMI (Small Man Machine Interface) (for ET-6000Dseries only)
7-segment LED: 5-digit
4 system LED indicators
4 push buttons
LED indicators
Indication for Digital Output
Indication for Digital Input
Ethernet (Link/Active)
Isolation
I/O Isolation: 3000V DC
Power Isolation: 1000V DC
Ethernet Isolation: 1500V DC
Power
Power requirements: +10 to +30 V DC (non-regulated)
Power consumption: 3.0W
General environment
Operating temperature: -25°C to +75°C
Storage temperature: -30°C to +75°C
Relative humidity: 10%~95% RH, non-condensing
Mechanical
Dimensions (W × H × D): Dependent on the type of ET-6000 module. Please refer
to “Appendix A Dimensions” for more detailed information
Installation: DIN-Rail Mounting
I/O Components
Dependent on the type of ET-6000 module, please refer to the next chapter for
more detailed I/O specifications.
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
Chapter 1
Introduction
ET-6000 User’s Manual, 2007, Sep., V1.1, 6PH-002-11----------13
1.3 Module Selection
ET-6000 classification
ET: Ethernet communication interface
U: Number of units
U: ‘2’ denotes 2 units
U: ‘3’ denotes 3 units
U: Blank means 1 unit
X: Number of the variance
Y: Function code
Z: Extension function code
Table 1-1 ET-6000 classification
X Y Z
1. AI module 3. RTD
4. Transmitter
5. Thermistor
6. Strain Gauge
7. Analog Input
8. Thermocouple
2. AO module 1. Voltage output
2. Current Output
3. Reserved
4. DIO module Number of variance
5. DIO module Number of variance
6. DIO module with relay Number of variance
7. Multi-function 1. General purpose
8. Counter / Frequency Number of variance
Number of variance
9. Motion N: Number of axes
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
Chapter 1
Introduction
ET-6000 User’s Manual, 2007, Sep., V1.1, 6PH-002-11----------14
ET-6052D
Layout
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
Chapter 1
Introduction
ET-6000 User’s Manual, 2007, Sep., V1.1, 6PH-002-11----------15
ET-6052 Pin Assignment:
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
Chapter 1
Introduction
ET-6000 User’s Manual, 2007, Sep., V1.1, 6PH-002-11----------16
ET6052 (D) I/O Specifications:
Digital Output
Output Channels 8 (Source)
LED Indicator Yes
Output Type Isolated (N-MOSFET, Open Source)
Max Load Current 1.4A/ channel
Load Operating Voltage 10Vdc to 40Vdc
External Power Voltage Range 12Vdc to 45Vdc
Over-Voltage Protection +48 VDC
Direct Drive Power Relay Module Yes
Short Circuit Protection and Current
Limitation Yes
Switching Inductive Loads Yes
Intra-module Isolation, Field to Logic 3750V rms
Digital Input
Input Channels 14 (Sink/Source)
LED Indicator Yes
Input Type Isolation, One Common/Ground for All Digital
Inputs
Input Impedance 10K Ohms, 0.5W (For Wet Contact)
On Voltage Level: Close to GND
Dry Contact (Source) Off Voltage Level: Open
On Voltage Level: +10 to 50Vdc
Wet Contact (Sink/Source) Off Voltage Level: +3V (Max.)
Each Channel Can Be To Dry Contact
or Wet Contact Yes
Channels: 14
Max. Input Frequency: 100Hz
Counters Min. Pulse Width: 5ms
Intra-module Isolation, Field to Logic 3750V rms
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Chapter 1 Introduction
ET-6000 User’s Manual, 2007, Sep., V1.1, 6PH-002-11----------17
ET-6060D
Layout
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
Cha
pter 1
Introduction
ET-6000 User’s Manual, 2007, Sep., V1.1, 6PH-002-11----------18
ET-6060 Pin Assignment:
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