ICP DAS USA I-7188XA User manual

I-7188XA Series User’s Manual( Ver.1.2, Feb/2014, 7MH-019-10 ) ---
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I-7188XA Series User’s Manual
Warranty
All products manufactured by ICP DAS are under warranty regarding
defective materials for a period of one year, beginning from the date of
delivery to the original purchaser.
Warning
ICP DAS assumes no liability for any damage resulting from the use of
this product. ICP DAS reserves the right to change this manual at any
time without notice. The information furnished by ICP DAS is believed to
be accurate and reliable. However, no responsibility is assumed by ICP
DAS for its use, not for any infringements of patents or other rights of
third parties resulting from its use.
Copyright
Copyright©2007 by ICP DAS Co., Ltd. All rights are reserved.
Trademark
The names used for identification only may be registered trademarks of
their respective companies.

I-7188XA Series User’s Manual ( Ver1.2, Feb/2014, 7MH-019-10 ) ---
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Table of Contents
1. Introduction.................................................................................................4
1.1 FEATURES.....................................................................................................................5
1.2 SPECIFICATIONS..........................................................................................................6
1.3 Software and Document information ..............................................................................7
1.4 Hardware Information.....................................................................................................9
1.4.1 Schematics and Dimensions of the I-7188XA(D) ....................................................9
1.4.2 Pin Assignment......................................................................................................10
1.4.3 Mounting the I-7188XA(D).....................................................................................12
1.4.4 Block Diagram.......................................................................................................13
1.4.5 Wiring Diagrams for Application ............................................................................14
1.4.6 DI/DO wire connection ..........................................................................................19
1.4.7 Mounting the I/O Expansion Bus...........................................................................20
2. Quick Start.................................................................................................21
2.1 Software Installation.....................................................................................................21
2.2 Connect the Download Cable to the Host PC...............................................................22
2.3 Downloading Programs to the I-7188XA(D) .................................................................24
2.4 MiniOS7 Upgrade.........................................................................................................28
3. Writing Your First Program......................................................................31
3.1 Libraries........................................................................................................................31
3.2 Compiler and Linker .....................................................................................................32
3.3 The Detailed Steps for Programming............................................................................33
3.3.1 Download Turbo C++ version 1.01........................................................................33
3.3.2 Install Turbo C++ version 1.01...............................................................................35
3.3.3 Set the environment variables of the system.........................................................38
3.3.4 Build and Execute the Program.............................................................................40
3.4 Building project on 64-bit platform................................................................................48
4. Operating Principles.................................................................................49
4.1 System Mapping...........................................................................................................49
4.2 Debugging custom Programs using COM4..................................................................50
4.3 Using the Download Port as a COM Port.....................................................................52
4.4 Functions and Demo Programs List .............................................................................53
4.5 COM Port Comparison .................................................................................................56
4.6 Using the COM Ports....................................................................................................57
4.6.1 To print from the COM port....................................................................................58
4.6.2 To Use COM1/COM2 for an RS-485 Application...................................................59
4.6.3 To Send a Command to an I-7000 module............................................................59
4.7 Using the Red LED and 7-SEG LED Display ...............................................................63
4.8 Accessing the I-7188XA(D) Memory ............................................................................64
4.8.1 Using Flash Memory .............................................................................................64
4.8.2 Using RTC and NVSRAM......................................................................................65
4.8.3 Using EEPROM.....................................................................................................66
4.9 Using the Watchdog Timer ...........................................................................................68
4.10Using the Timer Function..............................................................................................70
4.11 Using Digital Input and Digital output............................................................................71
4.12Using the I/O Expansion Bus........................................................................................73
4.12.1 Definition of an I/O Expansion Bus........................................................................73
4.12.2 I/O Expansion Boards............................................................................................76
5. Applications..............................................................................................77

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5.1 Embedded Controllers..................................................................................................77
5.2 Local Real Time Controller (RTC).................................................................................78
5.3 Remote Local Controller...............................................................................................79
5.4 PLC I/O Expansion Application.....................................................................................80
5.5 Radio Modem Application.............................................................................................82
5.6 An Application Using 4 COM Ports (1)..........................................................................84
5.7 An Application Using 4 COM Ports (2)..........................................................................85
Appendix A: What is MiniOS7 .........................................................................86
Appendix B: MiniOS7 Utility and 7188XW ......................................................89
MiniOS7 Utility.....................................................................................................................89
7188XW...............................................................................................................................91
Appendix C: Comparison Table.....................................................................100
Appendix D: Library Function List................................................................101
Appendix E: Compiling and linking ..............................................................138
Using the TC Compiler ......................................................................................................138
Using the BC++ Compiler..................................................................................................141
Using MSC Compiler.........................................................................................................147
Using MSVC++ Compiler...................................................................................................149
Compiling on 64-bit platform like Windows 7 or Winodows 8 / 8.1 ....................................154
Appendix F: Glossary ....................................................................................165
Appendix G: Revision History.......................................................................166

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1.Introduction
The I-7188XA(D) is a series of expandable embedded controllers
designed for industry applications and can be used to replace PC or
PLC devices in harsh environments. The I-7188XA(D) also has support
for an I/O expansion bus, which can be used to implement various I/O
functions, such as D/I, D/O, A/D, D/A, UART, Flash memory, battery
backup SRAM, AsicKey and other I/O functions. Most types of I/O
function can be implemented using this bus. ICP DAS offers more than
10 types of I/O Expansion Board for the I-7188XA(D), which can be
used to expand the features of the controller. Depending on the type of
embedded firmware programs that are being developed, and which
I/O Expansion Board, the I-7188XA(D) can be used as a single versatile
controller.
Package List
In addition to this manual, the shipping package includes the following
items:
One I-7188XA(D) module
One download cable (CA0910)
One companion CD containing software drivers and digital
versions of the user manuals
One copy of the release notes
Note:If any of these items are missing or damaged, please contact
your local distributors for more information. We recommend that you
save the shipping materials and cartons in case you want to ship the
product in the future.
CA0910

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1.1 FEATURES
AMD embedded CPU, Am188TMES, 40M or compatible
Built-in RTC, NVRAM and EEPROM
4 Built-in COM ports: COM1, COM2, COM3 and COM4
Isolation voltage on the RS-485 port of 3000V
64-bit internal hardware-unique serial number
COM driver supports both interrupt and 1K QUEUE input/output
buffer
Support for I/O expansion bus interface (Only one expansion
board can be added)
Two Digital Input Channels
Two Open-collector output Channels
Built-in self-tuner ASIC controller on the RS-485 port
Optional 5 digits 7 segment display
Built-in MiniOS7 by ICP DAS
Program download port: COM4

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1.2 SPECIFICATIONS
CPU module
CPU
Am188TMES, 40MHz or compatible
SRAM
512K bytes
Flash
512K bytes
EEPROM
2K bytes
NVRAM
31 bytes
RTC (Real Time Clock)
Yes
Hardware Serial Number
Yes
Build-in Watchdog Timer
Yes
Communication Interface
COM 1
RS-232/RS-485
(Set using jumper JP6, default is RS-232)
COM 2
RS-485 (Isolation voltage 3000V)
COM 3
RS-232
COM 4
RS-232 (Program download port)
Ethernet Port
No
Digital Input
Input Channels
2
Contact
Dry
On Voltage Level
Connect to GND
Off Voltage Level
Open.
Digital Output
Output Channels
2
Output Type
Open-collector
Max Load Current
100mA
Load Voltage
+30V/DC Max.
LED Display
1 LED as Power/Communication Indicator
5 digits 7 segment display (for I-7188XAD only)
Dimensions
119mm x 72mm x 33mm
Operating Environment
Operating temperature
-25°C to +75°C
Storage Temperature
-30°C to +80°C
Humidity
10 to 90% RH(non-condensing)
Power
Power requirements
10 to 30V/DC (non-regulated)
Power consumption
2.0W for I-7188XA
3.0W for I-7188XAD

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1.3 Software and Document information
The location of all documents and software related to the I-7188XA(D)
on the companion CD are shown in the following directory tree. The
relevant file can quickly be located by referring to the tree.
The documents and software listed above can also be obtained from the
ICP DAS website: http://ftp.icpdas.com/pub/cd/8000cd/napdos. The
folder location of all documents and software on the website is identical
to the companion CD.
The iobus_e.pdf file that is provided in the
CD:\Napdos\7188XABC\Xboard\Document\ folder and the “I/O
Expansion Bus for 7188X/7188E User’s Manual” contain the same
content, so the user can refer to either document for more details
related to the I-7188XA(D) I/O expansion bus.
CD:\Napdos
7188XABC
7188XA
Demo
BC_TC
MSC
7188XA_DemoList.htm
7188XA_user_manual.pdf
Document
IO_Expansion_bus_document.html
MiniOS7_document.html
Program_Develop_document.html
OS_image
xa20050701.img
Xboard
Demo
Document
Readme.html
iobus_e.pdf
X702X703.pdf
MiniOS7
Utility
MiniOS7_utility
minios7_utility_V311.exe
Readme.html
7188xw.exe

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Before continuing, it is recommended that you read the Readme.html,
which can be found in the CD:\Napdos\7188XABC\7188XA\. The latest
information available prior to shipping will be contained in this file.

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1.4 Hardware Information
1.4.1 Schematics and Dimensions of the I-7188XA(D)
Top View
Rear View
Side View
Unit: mm
DIN-RAIL MOUNTING
BRACKET
Front View
Bottom View

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1.4.2 Pin Assignment
The pin assignment of 14-pin screw terminal block is as follows:
Pin
Name
Description
1
DO1
Digital output, 100mA, 30V Max.
2
DO2
Digital output, 100mA, 30V Max.
3
DI1
Digital input, 3.5V ~ 30V
4
DI2
Digital input, 3.5V ~ 30V
5
TXD4
TXD pin for COM4 (RS-232)
6
RXD4
RXD pin for COM4 (RS-232)
7
GND
GND pin for COM3 and COM4
8
TXD3
TXD pin for COM3 (RS-232)
9
RXD3
RXD pin for COM3 (RS-232)

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10
INIT*
Initial pin
11
D2+
DATA+ pin for COM2 (RS-485)
12
D2-
DATA- pin for COM2 (RS-485)
13
+VS
V+ of power supply (+10 to +30V/DC, unregulated)
14
GND
GND for the power supply
Note: COM3 and COM4 share the same GND pin (pin 7).
The pin assignment for the COM1 connector (DB-9 Male) is as below:
DB9-Male (COM1)
Pin
Name
Description
1
DCD
Data Carrier Detect (RS-232)
2
RXD
Receive Data (Use JP6 to select RS-232)
D1+
DATA+ for RS-485 (Use JP6 to select RS-485)
3
TXD
Transmit Data (Use JP6 to select RS-232)
D1-
DATA- for RS-485 (Use JP6 to select RS-485)
4
DTR
Data Terminal Ready (RS-232)
5
GND
Signal ground for RS-232
6
DSR
Data Set Ready (RS-232)
7
RTS
Request To Send (RS-232)
8
CTS
Clear To Send (RS-232)
9
RI
Ring Indicator (RS-232)
Note: COM1 can be used as either an RS-232 or RS-485 port and is
selected using jumper JP6. Refer to Section 1.4.5 for more details
regarding JP6 settings. If JP6 is set to RS-232, the COM1 connector is
the same as the DB-9 RS-232 connector of the Host PC. If JP6 is set to
RS-485, COM1 can drive I-7000 series modules directly. For wiring
connection details, please refer to Section 1.4.5.

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1.4.3 Mounting the I-7188XA(D)
1. Din-Rail Mounting
2. Stack Mounting

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1.4.4 Block Diagram
80188-40 CPU
or compatible
RTC
&
NVRAM
COM2
RS-485
3000V isolation
COM3
RS-232
COM4
RS-232
COM1
RS-232/RS-485
(Selected using JP6)
EEPROM
(2K)
5-Digit LED
(Optional)
DI: 2 Channels
3.5V to 30V
DO: 2 Channels
100mA, 30V
SRAM=512K
Flash Memory=512K
+10V to +30V
Power Converter
Watchdog
Circuit

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1.4.5 Wiring Diagrams for Application
Program download
Note: There are 3 wires in the download cable:
Connect wire-1, labelled RX, to pin-6 of the I-7188XA(D)
Connect wire-2, labelled TX, to pin-5 of the I-7188XA(D)
Connect wire-3, labelled GND, to pin-7 of the I-7188XA(D)
Connect the DB-9 of the download cable to the PC COM1/2/3/4
Port
RI
CTS
RTS
DSR
GND
DTR
TXD
COM Port of the PC
D2+
Init*
RXD3
7188XA/7188XAD
+VS
D2-
TXD3
GND
GND
RXD4
14
13
12
11
10
9
8
7
6
9
8
7
6
5
4
3
DTR
GND
DSR
Rxd/D+
Txd/D-
RTS
CTS
DCD
RI
1
2
3
4
5
6
7
8
9
DI1
DO2
DO1
TXD4
DI2
5
4
3
2
1
Ext.GND
Ext. 24V
RXD
DCD
2
1
GND
RXD
TXD
Connect the INIT* pin
to GND to disable
autoexec.bat
Program download
wiring connection
Wiring label for CA0910

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Using a 3-wire RS-232 Port
Note: There are 3 wires as follows:
Connect the RXD to the TXD of the RS-232 device
Connect the TXD to the RXD of the RS-232 device
Connect the GND to the GND of the RS-232 device
RI
CTS
RTS
DSR
GND
DTR
TXD
RXD
DCD
RS-232 Device
RXD
TXD
GND
7188XA/7188XAD
COM1/COM3/COM4

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Using a 5-wire RS-232 Port
Note: There are 5 wires as follows:
Connect the RXD to the TXD of the RS-232 device
Connect the TXD to the RXD of the RS-232 device
Connect the RTS to the CTS of the RS-232 device
Connect the CTS to the RTS of the RS-232 device
Connect the GND to the GND of the RS-232 device
RI
CTS
RTS
DSR
GND
DTR
TXD
RXD
DCD
RS-232 Device
GND
RTS
CTS
7188XA/7188XAD
RXD
TXD
COM3

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Using a 9-wire RS-232 Port
Note: The COM1 pin assignment of the I-7188XA(D) is the same as the
Host PC. The settings for JP6 on the I-7188XA(D) is as follows:
5
6
COM1 = RS-232 (default)
1
2
232

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Using the RS-485 Port
Note: The RS-485 interface can directly drive up to 256 I-7000 series
modules without the need for a repeater. When using COM1 as an
RS-485 COM Port, the settings for JP6 on the I-7188XA(D) is as
follows:
5
6
COM1 = RS-232 (default)
1
2
232
GND
+VS
D2-
D2+
7000 Module
D2-
D2+
7188XA/7188XAD
GND
+VS
10
9
8
7
14
13
12
11
Ext. GND
Ext. 24V
Ext. GND
Ext. 24V
COM1/COM2

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1.4.6 DI/DO wire connection
Digital Input Wire Connection
Input Type
ON State
DI value as 0
OFF State
DI value as 1
Relay Contact
TTL/CMOS Logic
Open Collector
Digital Output Wire Connection
Input Type
ON State
DO value as 1
OFF State
DO value as 0
Drive Relay
Resistance Load

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1.4.7 Mounting the I/O Expansion Bus
Before mounting:
After mounting: