IEI Technology RPC-6010G User manual

RPC-6010G Rackmount LCD Workstation
Page i

RPC-6010G Rackmount LCD Workstation
Revision
MODEL RPC6010G Rackmount Workstation
Revision Number Description Date of Issue
1.0 Initial release December 2006
Page ii

RPC-6010G Rackmount LCD Workstation
Copyright
COPYRIGHT NOTICE
The information in this document is subject to change without prior notice in order to
improve reliability, design and function and does not represent a commitment on the part
of the manufacturer.
In no event will the manufacturer be liable for direct, indirect, special, incidental, or
consequential damages arising out of the use or inability to use the product or
documentation, even if advised of the possibility of such damages.
This document contains proprietary information protected by copyright. All rights are
reserved. No part of this manual may be reproduced by any mechanical, electronic, or
other means in any form without prior written permission of the manufacturer.
TRADEMARKS
IBM PC is a registered trademark of International Business Machines Corporation. INTEL
is a registered trademark of INTEL Corporation. Other product names mentioned herein
are used for identification purposes only and may be trademarks and/or registered
trademarks of their respective owners.
Page iii

RPC-6010G Rackmount LCD Workstation
Packing List
NOTE:
If any of the components listed in the checklist below are missing, please do not
proceed with the installation. Contact the IEI reseller or vendor you purchased the
RPC-6010G rackmount workstation from or contact an IEI sales representative directly.
To contact an IEI sales representative, please send an email to [email protected].
The items listed below should all be included in the RPC-6010G Rackmount Workstation
package.
 1 x RPC-6010G Rackmount LCD Workstation
 1 x Backplane to SBC connector cable
 2 x Door keys
 2 x Handles
 2 x Handle brackets
 1 x Mini-DIN 6 PS/2 connector cable
 1 x Power cable (EU)
 1 x Screw kit
 7 x Short card clamps
 2 x 4-pin USB cable
 1 x VGA cable
For Touch Panel (T-R) Models only:
 1 x RS-232 cable
 1 x TouchKit Driver CD
 1 x Touch Pen
Images of the above items are shown in Section 4.2.3.
Page iv

RPC-6010G Rackmount LCD Workstation
Table of Contents
1INTRODUCTION..................................................................................................... 1
1.1 RPC-6010G OVERVIEW............................................................................................. 2
1.2 RPC-6010G FEATURES.............................................................................................. 2
1.3 MODEL VARIATIONS ................................................................................................... 2
1.4 CERTIFICATIONS ......................................................................................................... 3
2MECHANICAL OVERVIEW ................................................................................. 5
2.1 EXTERNAL OVERVIEW ............................................................................................... 6
2.1.1 Front Panel ........................................................................................................ 6
2.1.2 Rear Panel ......................................................................................................... 7
2.1.2.1 14-Slot Rear Panel ...................................................................................... 7
2.1.2.2 ATX Motherboard Rear Panel..................................................................... 8
2.1.3 Right Side Panel................................................................................................. 9
2.1.4 Left Side Panel ................................................................................................. 10
2.2 PHYSICAL DIMENSIONS............................................................................................ 10
2.2.1 General Physical Dimensions.......................................................................... 10
2.2.2 RPC-6010G Physical Dimensions ....................................................................11
3DETAILED SPECIFICATIONS ........................................................................... 13
3.1 RPC-6010G SPECIFICATIONS .................................................................................. 14
3.2 LCD SPECIFICATIONS .............................................................................................. 15
3.3 ACE-832AP PSU SPECIFICATIONS .......................................................................... 16
3.4 RECOMMENDED IEI BACKPLANES, MOTHERBOARDS AND PSUS............................. 16
4INSTALLATION .................................................................................................... 17
4.1 INSTALLATION CONSIDERATIONS ............................................................................. 18
4.1.1 Installation Precautions................................................................................... 18
4.1.2 Installation Prerequisites ................................................................................. 18
4.2 UNPACKING.............................................................................................................. 19
4.2.1 Packaging ........................................................................................................ 19
4.2.2 Unpacking Procedure ...................................................................................... 19
Page v

RPC-6010G Rackmount LCD Workstation
4.2.3 Packing List ..................................................................................................... 20
4.3 PRE-INSTALLATION PREPARATION ............................................................................ 22
4.3.1 System Planning............................................................................................... 22
4.3.2 Tools ................................................................................................................. 22
4.4 INSTALLATION PROCEDURES .................................................................................... 23
4.4.1 Preinstalled Components ................................................................................. 23
4.4.2 User Installed Components.............................................................................. 23
4.4.3 Installation Steps.............................................................................................. 23
4.5 INSTALLING COMPONENTS INTO THE RPC-6010G ................................................... 24
4.5.1 Remove the Top Cover ..................................................................................... 25
4.5.2 Remove the CPU Card Clamp ......................................................................... 26
4.5.3 Remove the Dual CPU Card Clamp & Drive Bay Stabilizer Bracket ............. 26
4.5.4 Remove the Drive Bracket ............................................................................... 28
4.5.5 Remove the Drive Slot Blank Plate.................................................................. 28
4.5.6 Install Drives.................................................................................................... 29
4.5.6.1 5.25” Disk Drive ....................................................................................... 29
4.5.6.2 3.5” Disk Drive in a 5.25” Slot ................................................................. 30
4.5.6.3 3.5” Disk Drive ......................................................................................... 31
4.5.7 Reinstall the Drive Bracket.............................................................................. 32
4.5.8 Install the Backplane........................................................................................ 33
4.5.9 Install the CPU Card ....................................................................................... 35
4.5.10 Install the PCI/ISA Expansion Card .............................................................. 37
4.5.11 Installing Short Cards .................................................................................... 38
4.5.12 Connect the Cables ........................................................................................ 39
4.5.13 Close the Top Cover ....................................................................................... 40
4.6 MOUNTING THE RPC-6010G RACKMOUNT WORKSTATION ..................................... 40
5MAINTENANCE.................................................................................................... 47
5.1 MAINTENANCE OVERVIEW....................................................................................... 48
5.2 CPU CARD REPLACEMENT ...................................................................................... 48
5.3 PCI/ISA EXPANSION CARD REPLACEMENT ............................................................. 49
5.4 BACKPLANE REPLACEMENT..................................................................................... 50
5.5 PSU REPLACEMENT................................................................................................. 51
5.6 COOLING FAN REPLACEMENT .................................................................................. 54
5.7 DISK DRIVE REPLACEMENT ..................................................................................... 57
Page vi

RPC-6010G Rackmount LCD Workstation
5.7.1 3.5” Disk Drive Replacement .......................................................................... 57
5.7.2 5.25” Disk Drive Replacement ........................................................................ 58
6ON SCREEN DISPLAY (OSD) CONTROLS ...................................................... 59
6.1 USER MODE OSD STRUCTURE ................................................................................ 60
6.1.1 OSD Buttons..................................................................................................... 60
6.1.2 OSD Menu Structure ........................................................................................ 61
6.2 USING THE OSD....................................................................................................... 62
6.2.1 Main Display Features..................................................................................... 62
6.2.2 Color ................................................................................................................ 64
6.2.3 Language.......................................................................................................... 65
6.2.4 OSD Configurations......................................................................................... 66
6.2.5 Signal ............................................................................................................... 67
6.2.6 Backlight .......................................................................................................... 68
7SOFTWARE DRIVER ........................................................................................... 69
7.1 TOUCH SCREEN DRIVER........................................................................................... 70
7.2 DRIVER INSTALLATION............................................................................................. 71
7.3 TOUCH SCREEN DRIVER CONFIGURATION................................................................ 79
ACERTIFICATIONS ................................................................................................ 81
A.1 ROHS COMPLIANT.................................................................................................. 82
BRECOMMENDED IEI BACKPLANES, MOTHERBOARDS AND PSUS ..... 83
B.1 RECOMMENDED IEI BACKPLANES AND MOTHERBOARDS ....................................... 84
B.2 RECOMMENDED IEI POWER SUPPLY UNITS............................................................. 85
INDEX.............................................................................................................................. 87
Page vii

RPC-6010G Rackmount LCD Workstation
List of Figures
Figure 2-1: RPC-6010G Front Panel ............................................................................6
Figure 2-2: RPC-6010G Front Panel Door Open.........................................................7
Figure 2-3: RPC-6010G 14 Slot Rear Panel.................................................................8
Figure 2-4: RPC-6010G ATX Motherboard Rear Panel ..............................................9
Figure 2-5: RPC-6010G Right Side Panel....................................................................9
Figure 2-6: RPC-6010G Left Side Panel ....................................................................10
Figure 2-7: RPC-6010G Physical Dimensions ..........................................................11
Figure 4-1: Top Cover Left Side Retention Screws .................................................25
Figure 4-2: Remove Top Cover from Chassis ..........................................................25
Figure 4-3: CPU Card Clamp Right Side Retention Screws ..................................26
Figure 4-4: Dual CPU Card Clamp Retention Screws…………………………………27
Figure 4-5: Dual CPU Card Clamp Fan Bracket Retention Screws ........................27
Figure 4-6: Drive Bracket Retention Screws ............................................................28
Figure 4-7: Drive Slot Blank Plate Retention Screws ..............................................29
Figure 4-8: 5.25” Disk Drive Retention Screws ........................................................30
Figure 4-9: 3.5” to 5.25” Drive Bay Rack Retention Screws ...................................31
Figure 4-10: 3.5” Disk Drive Retention Screws ........................................................32
Figure 4-11: Install Copper Pillars and Plastic Spacers..........................................33
Figure 4-12: Backplane Retention Screws ...............................................................34
Figure 4-13: Slot Cover Retention Screw..................................................................36
Figure 4-14: Install the CPU Card ..............................................................................37
Figure 4-15: Installing a Short Card ..........................................................................39
Figure 4-16: Rack Handle Bracket Assembly and Installation ...............................41
Figure 4-17: Remove Rack Slide................................................................................42
Figure 4-18: Workstation Slide Installation ..............................................................43
Figure 4-19: Rack Slide Bracket Assembly ..............................................................44
Figure 4-20: Rack Slide Bracket Installation ............................................................45
Page viii

RPC-6010G Rackmount LCD Workstation
Figure 4-21: Install Workstation into Rack ...............................................................46
Figure 5-1: PSU External Retention Screws.............................................................52
Figure 5-2: PSU Internal Retention Screws ..............................................................52
Figure 5-3: PSU Mounting Bracket Retention Screws.............................................53
Figure 5-4: Cooling Fan Bracket External Screws...................................................55
Figure 5-5: Cooling Fan Bracket Bottom Panel Screws..........................................55
Figure 5-6: Fan Retention Screws .............................................................................56
Figure 6-1: OSD Control Buttons...............................................................................60
Figure 6-2: Main Display Features.............................................................................62
Figure 6-3: Color Options...........................................................................................64
Figure 6-4: Language Menu .......................................................................................65
Figure 6-5: OSD Configurations Menu ......................................................................66
Figure 6-6: Signal Menu..............................................................................................67
Figure 6-7: Backlight Menu ........................................................................................68
Figure 7-1: Driver CD Pop Up Screen........................................................................71
Figure 7-2: Install Shield Wizard Preparation...........................................................72
Figure 7-3: Welcome Screen ......................................................................................72
Figure 7-4: Install PS/2 Interface Driver ....................................................................73
Figure 7-5: Install PS/2 Interface Driver ....................................................................74
Figure 7-6: Touch Monitor/USB Touch Controller Confirmation ...........................74
Figure 7-7: Controller Installation Directory.............................................................75
Figure 7-8: Controller Installation Directory.............................................................76
Figure 7-9: Program Icon Directory...........................................................................77
Figure 7-10: Installing .................................................................................................78
Figure 7-11: Installation Complete ............................................................................79
Page ix

RPC-6010G Rackmount LCD Workstation
List of Tables
Table 1-1: RPC-6010G Model Variations.....................................................................3
Table 2-1: General Physical Dimensions..................................................................10
Table 3-1: RPC-6010G Specifications .......................................................................14
Table 3-2: LCD Specifications....................................................................................15
Table 3-3: ACE-832AP PSU Specifications...............................................................16
Table 4-1: Packing List ...............................................................................................21
Table 6-1: OSD Menus ................................................................................................62
Page x

RPC-6010G Rackmount LCD Workstation
1 Introduction
Chapter
1
Page 1

RPC-6010G Rackmount LCD Workstation
1.1 RPC-6010G Overview
The RPC-6010G is a PC/AT compatible computer designed for industrial applications. It
has a rugged steel chassis specially designed to work under harsh environmental
conditions while also being high reliability. The RPC-6010G supports 14-slot passive
backplanes, ATX motherboards and a full line of dependable AC/DC power supplies. The
RPC-6010G can withstand shock, vibration, dust and a wide range of temperatures in
industrial environments. A lockable door protects drive bays and switches from
unauthorized misuse and dust. The RPC-6010G also has two removable cooling-fans
installed in the front panel for optimum cooling of the system.
1.2 RPC-6010G Features
Some of the features of the RPC-6010G include:
 8.4” TFT LCD with fully functional OSD and membrane keypads
 Flexible driver combination
 Lockable front door
 USB x2 on the front panel
 PICMG 1.3 backplane and Redundant power supply support
 Advanced air-flow design
1.3 Model Variations
The RPC-6010G comes in a variety of models. The models have special features as
identified by their model name. The RPC-6010G model variations are listed in Table 1-1.
Model Touch
Screen SBC Form Factor Expansion Slots
ACE-832AP-RS (ATX) Power Supply
RPC-6010GW/ACE-832AP No Full-size CPU card 14
RPC-6010GW/ACE-832AP/T-R Yes Full-size CPU card 14
RPC-6010GWATX/ACE-832AP No ATX / microATX 7
RPC-6010GWATX/ACE-832AP/T-R Yes ATX / microATX 7
Page 2

RPC-6010G Rackmount LCD Workstation
Model Touch
Screen SBC Form Factor Expansion Slots
ACE-R4140AP Redundant Power Supply
RPC-6010GWR/ACE-R4140AP No Full-size CPU card 14
RPC-6010GWR/ACE-R4140AP/T-R Yes Full-size CPU card 14
RPC-6010GWATXR/ACE-R4140AP No ATX / microATX 7
RPC-6010GWATXR/ACE-R4140AP/T-R Yes ATX / microATX 7
Table 1-1: RPC-6010G Model Variations
1.4 Certifications
All RPC-6010G rackmount workstations comply with the following international standards:
 RoHS
For a more detailed description of this standard, please refer to Appendix A.
Page 3

RPC-6010G Rackmount LCD Workstation
THIS PAGE IS INTENTIONALLY LEFT BLANK
Page 4

RPC-6010G Rackmount LCD Workstation
2 Mechanical Overview
Chapter
2
Page 5

RPC-6010G Rackmount LCD Workstation
2.1 External Overview
The following sections describe the physical layout of the RPC-6010G rackmount
workstation.
2.1.1 Front Panel
The RPC-6010G rackmount workstation has the following front panel items:
 Plastic frame
 8.4” Flat panel TFT LCD screen
 Lockable drive bay access door with 62 key membrane keypad and OSD
controls conceals:
o Three 5.25” drive bays
o One 3.5” drive bay
o Power switch
o 2 USB connectors
o Power and HDD LEDs
o Reset button
Figure 2-1: RPC-6010G Front Panel
Page 6

RPC-6010G Rackmount LCD Workstation
Figure 2-2: RPC-6010G Front Panel Door Open (Drives Not Included)
2.1.2 Rear Panel
The RPC-6010G rackmount workstation is available with either a 14-slot rear panel
bracket or an ATX motherboard rear panel bracket. The following sections list the 14-slot
rear panel bracket and ATX motherboard rear panel bracket items.
2.1.2.1 14-Slot Rear Panel
The 14-slot rear panel has the following rear panel items:
 Internal PSU
 14 expansion slots
 VGA connector
 PS/2 mouse connector
 Optional Touch Screen connector
Page 7

RPC-6010G Rackmount LCD Workstation
Figure 2-3: RPC-6010G 14 Slot Rear Panel
2.1.2.2 ATX Motherboard Rear Panel
The RPC-6010G rackmount workstation is available with two types of rear panel brackets.
The ATX motherboard rear panel has the following rear panel items:
 Internal PSU
 7 expansion slots
 VGA connector
 PS/2 mouse connector
 Optional Touch Screen connector
 ATX Motherboard connector area
Page 8

RPC-6010G Rackmount LCD Workstation
Figure 2-4: RPC-6010G ATX Motherboard Rear Panel
2.1.3 Right Side Panel
The RPC-6010G rackmount workstation has the following right side panel items:
 Cooling vents
Figure 2-5: RPC-6010G Right Side Panel
Page 9

RPC-6010G Rackmount LCD Workstation
2.1.4 Left Side Panel
The RPC-6010G rackmount workstation has the following left side panel items:
 Cooling vents
Figure 2-6: RPC-6010G Left Side Panel
2.2 Physical Dimensions
The following sections describe the physical dimensions of the RPC-6010G.
2.2.1 General Physical Dimensions
General physical dimensions for the RPC-6010G are shown in Table 2-1.
Width
(mm)
Height
(mm)
Depth
(mm)
431 177 528
Table 2-1: General Physical Dimensions
Page 10