IEI Technology PPC-5xxx-9455 User manual

PPC-5xxx-9455 Panel PC
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PPC-5xxx-9455 Panel PC
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Revision
Date Version Changes
August, 2008 1.00 Initial release

PPC-5xxx-9455 Panel PC
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Copyright
COPYRIGHT NOTICE
The information in this document is subject to change without prior notice in order to
improve reliability, design and function and does not represent a commitment on the part
of the manufacturer.
In no event will the manufacturer be liable for direct, indirect, special, incidental, or
consequential damages arising out of the use or inability to use the product or
documentation, even if advised of the possibility of such damages.
This document contains proprietary information protected by copyright. All rights are
reserved. No part of this manual may be reproduced by any mechanical, electronic, or
other means in any form without prior written permission of the manufacturer.
TRADEMARKS
All registered trademarks and product names mentioned herein are used for identification
purposes only and may be trademarks and/or registered trademarks of their respective
owners.

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Manual Conventions
WARNING!
Warnings appear where overlooked details may cause damage to the equipment or result
in personal injury. Warnings should be taken seriously. Warnings are easy to recognize.
The word “warning” is written as “WARNING,” both capitalized and bold and is followed by
text. The text is the warning message. A warning message is shown below:
WARNING:
This is an example of a warning message. Failure to adhere to warning
messages may result in permanent damage to the PPC-5xxx-9455 or
personal injury to the user. Please take warning messages seriously.
CAUTION!
Cautionary messages should also be heeded to help reduce the chance of losing data or
damaging the PPC-5xxx-9455. Cautions are easy to recognize. The word “caution” is
written as “CAUTION,” both capitalized and bold and is followed. The text is the cautionary
message. A caution message is shown below:
CAUTION:
This is an example of a caution message. Failure to adhere to cautions
messages may result in permanent damage to the PPC-5xxx-9455.
Please take caution messages seriously.

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NOTE:
These messages inform the reader of essential but non-critical information. These
messages should be read carefully as any directions or instructions contained therein can
help avoid making mistakes. Notes are easy to recognize. The word “note” is written as
“NOTE,” both capitalized and bold and is followed by text. The text is the cautionary
message. A note message is shown below:
NOTE:
This is an example of a note message. Notes should always be read.
Notes contain critical information about the PPC-5xxx-9455. Please
take note messages seriously.

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Packing List
NOTE:
If any of the components listed in the checklist below are missing,
please do not proceed with the installation. Contact the IEI reseller or
vendor you purchased the PPC-5xxx-9455 from or contact an IEI sales
representative directly. To contact an IEI sales representative, please
send an email to [email protected].
The items listed below should all be included in the PPC-5xxx-9455 package.
 1 x PPC-5xxx-9455
 1 x Hard drive bracket
 1 x IDE cable (40-pin to 40-pin)
 1 x IDE cable (44-pin to 44-pin)
 1 x Jumper pack
 1 x Wall mounting kit
 1 x Power cord
 1 x Screw set
 1 x IDE adapter for slim-type optical drive
 1 x Utility CD
 1 x QIG (quick installation guide)
Images of the above items are shown in Chapter 3.

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Table of Contents
1 INTRODUCTION.......................................................................................................... 1
1.1 GENERAL OVERVIEW ................................................................................................. 2
1.1.1 PPC-5xxx-9455 Model Variations ..................................................................... 2
1.1.2 Applications ....................................................................................................... 3
1.1.3 Features ............................................................................................................. 3
1.2 EXTERNAL OVERVIEW ............................................................................................... 4
1.2.1 Front Panel ........................................................................................................ 4
1.2.2 Rear Panel ......................................................................................................... 5
1.2.3 Top Panel ........................................................................................................... 5
1.2.4 Bottom Panel...................................................................................................... 6
1.2.5 Left Panel........................................................................................................... 7
1.2.6 Right Panel......................................................................................................... 7
1.3 INTERNAL OVERVIEW................................................................................................. 8
2 SPECIFICATIONS........................................................................................................ 9
2.1 INTRODUCTION ........................................................................................................ 10
2.1.1 System Specifications....................................................................................... 10
2.1.2 Motherboard Specifications............................................................................. 12
2.1.3 Flat Panel Screen............................................................................................. 13
2.1.3.1 PPC-5150A-9455 Screen.......................................................................... 13
2.1.3.2 PPC-5170A-9455 Screen.......................................................................... 14
2.1.3.3 PPC-5190A-9455 Screen.......................................................................... 15
2.1.4 Power Supply................................................................................................... 16
2.1.4.1 ACE-4518AP Power Supply..................................................................... 17
2.1.4.2 ACE-4520C Power Supply ....................................................................... 18
2.2 DIMENSIONS ............................................................................................................ 18
2.2.1 PPC-5150A-9455 Dimensions......................................................................... 19
2.2.2 PPC-5170A-9455 Dimensions......................................................................... 20
2.2.3 PPC-5190A-9455 Dimensions......................................................................... 21
2.3 MOTHERBOARD ....................................................................................................... 22
2.4 CPU SUPPORT.......................................................................................................... 22

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2.5 SYSTEM CHIPSETS.................................................................................................... 22
2.5.1 Intel® 945G Northbridge Chipset ................................................................... 23
2.5.2 ICH7 Southbridge Chipset............................................................................... 23
2.6 GRAPHICS SUPPORT ................................................................................................. 24
2.6.1 Analog CRT Support........................................................................................ 25
2.6.2 LVDS Support .................................................................................................. 25
2.7 MEMORY.................................................................................................................. 25
2.8 STORAGE.................................................................................................................. 26
2.8.1 CompactFlash®................................................................................................ 26
2.8.2 SATA Hard Drive.............................................................................................. 27
2.9 EXPANSION SLOTS ................................................................................................... 28
2.10 EXTERNAL DEVICE CONNECTORS.......................................................................... 29
2.10.1 USB 2.0 Ports................................................................................................. 29
2.10.2 Serial Ports .................................................................................................... 30
2.10.3 Parallel Port .................................................................................................. 30
2.11 GIGABIT ETHERNET ............................................................................................... 31
2.12 FRONT PANEL......................................................................................................... 31
2.12.1 Flat Screen..................................................................................................... 32
2.12.2 Touch Screen .................................................................................................. 32
2.13 OEM OPTIONS....................................................................................................... 32
3 UNPACKING............................................................................................................... 33
3.1 ANTI-STATIC PRECAUTIONS...................................................................................... 34
3.2 UNPACKING PRECAUTIONS....................................................................................... 34
3.3 PACKAGE CONTENTS................................................................................................ 35
4 INSTALLATION AND CONFIGURATION ............................................................ 37
4.1 INSTALLATION PRECAUTIONS................................................................................... 38
4.2 PREINSTALLED COMPONENTS .................................................................................. 38
4.3 INSTALLATION AND CONFIGURATION STEPS............................................................. 39
4.4 REMOVE THE BACK COVER...................................................................................... 40
4.5 JUMPER SETTINGS.................................................................................................... 41
4.5.1 AT/ATX Power Selection (AT_PWR_SW1)...................................................... 42
4.5.2 Clear CMOS Setup (JP2)................................................................................. 42
4.5.3 Monitor Setup (JP1)......................................................................................... 43

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4.5.4 CF Card Setup (JP7)........................................................................................ 44
4.5.5 COM Port RI and Voltage Selection (JP3, JP4, JP5, JP6, JP8) ..................... 44
4.5.6 COM5 RS-232/422/485 Settings...................................................................... 45
4.5.6.1 COM5 RS-232/422/485 RX Select (J2) ................................................... 45
4.5.6.2 COM5 RS-422/485 TX Select (J3)........................................................... 45
4.5.6.3 COM5 D-Sub Pinout Selection (J4) ......................................................... 46
4.5.6.4 COM5 Termination Resistors (J5, J6)....................................................... 46
4.5.7 LCD Voltage Settings (JP9) ............................................................................. 46
4.5.8 Touch Screen Selection (JP7)........................................................................... 47
4.6 DRIVE INSTALLATION............................................................................................... 47
4.6.1 Hard Drive Installation.................................................................................... 47
4.6.2 CompactFlash®Installation............................................................................. 50
4.6.3 CD Drive Installation ...................................................................................... 51
4.7 MOUNTING THE SYSTEM.......................................................................................... 55
4.7.1 Wall Mounting.................................................................................................. 55
4.7.2 Panel/ Mounting............................................................................................... 58
4.7.3 Rack and Cabinet Installation ......................................................................... 61
4.7.4 Arm Mounting .................................................................................................. 62
4.8 EXTERNAL PERIPHERAL INTERFACE CONNECTORS .................................................. 63
4.8.1 LCD Panel Connection.................................................................................... 63
4.8.2 Ethernet Connection ........................................................................................ 63
4.8.3 USB Connection............................................................................................... 64
4.8.4 Keyboard and Mouse Connection.................................................................... 64
4.8.5 Parallel Port Connection................................................................................. 64
4.8.6 Serial Port Connection .................................................................................... 64
4.8.7 Audio Port Connection..................................................................................... 64
5 BIOS SETUP................................................................................................................ 65
5.1 INTRODUCTION ........................................................................................................ 66
5.1.1 Starting Setup................................................................................................... 66
5.1.2 Using Setup...................................................................................................... 66
5.1.3 Getting Help..................................................................................................... 67
5.1.4 Unable to Reboot After Configuration Changes.............................................. 67
5.1.5 BIOS Menu Bar................................................................................................ 67
5.2 MAIN ....................................................................................................................... 68

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5.3 ADVANCED............................................................................................................... 69
5.3.1 CPU Configuration.......................................................................................... 71
5.3.2 IDE Configuration........................................................................................... 73
5.3.2.1 IDE Master, IDE Slave ............................................................................. 75
5.3.3 Floppy Configuration....................................................................................... 80
5.3.4 Super IO Configuration.................................................................................... 81
5.3.5 Hardware Health Configuration...................................................................... 86
5.3.6 Power Configuration........................................................................................ 91
5.3.6.1 ACPI Configuration .................................................................................. 92
5.3.6.2 APM Configuration................................................................................... 93
5.3.7 Remote Access Configuration.......................................................................... 96
5.3.8 USB Configuration........................................................................................... 99
5.3.8.1 USB Mass Storage Device Configuration .............................................. 101
5.4 PCI/PNP ................................................................................................................ 103
5.5 BOOT ..................................................................................................................... 105
5.5.1 Boot Settings Configuration........................................................................... 106
5.5.2 Boot Device Priority...................................................................................... 108
5.5.3 Hard Disk Drives ........................................................................................... 108
5.5.4 CD/DVD Drives..............................................................................................110
5.6 SECURITY................................................................................................................112
5.7 CHIPSET ..................................................................................................................113
5.7.1 Northbridge Configuration.............................................................................114
5.7.2 Southbridge Configuration .............................................................................116
5.8 EXIT........................................................................................................................117
6 SOFTWARE INSTALLATION.................................................................................119
6.1 AVAILABLE SOFTWARE DRIVERS ............................................................................ 120
6.2 CHIPSET DRIVER.................................................................................................... 120
6.3 GRAPHICS DRIVER ................................................................................................. 124
6.4 GIGABIT ETHERNET DRIVER INSTALLATION........................................................... 129
6.5 AUDIO DRIVER....................................................................................................... 134
6.5.1 BIOS Setup..................................................................................................... 134
6.5.2 Driver Installation ......................................................................................... 134
6.6 TOUCH PANEL DRIVER ........................................................................................... 137
7 SYSTEM MAINTENANCE ..................................................................................... 141

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7.1 SYSTEM MAINTENANCE INTRODUCTION................................................................ 142
7.2 MOTHERBOARD REPLACEMENT............................................................................. 142
7.3 BACK COVER REMOVAL......................................................................................... 142
7.4 DIMM REPLACEMENT........................................................................................... 143
7.5 ELEVATED PLATFORM REMOVAL............................................................................ 144
7.6 PSU MODULE REPLACEMENT................................................................................ 146
7.6.1 Remove the Old PSU...................................................................................... 146
7.6.2 Install the New PSU....................................................................................... 148
7.7 SYSTEM COOLING FAN REPLACEMENT .................................................................. 149
7.7.1 Remove the Old System Cooling Fans........................................................... 149
7.7.2 Install the New System Cooling Fans ............................................................ 150
A BIOS OPTIONS ........................................................................................................ 151
B TERMINOLOGY...................................................................................................... 155
C DIGITAL I/O INTERFACE..................................................................................... 159
C.1 INTRODUCTION...................................................................................................... 160
C.2 DIO CONNECTOR PINOUTS ................................................................................... 160
C.3 ASSEMBLY LANGUAGE SAMPLES........................................................................... 161
C.3.1 Enable the DIO Input Function..................................................................... 161
C.3.2 Enable the DIO Output Function.................................................................. 161
D WATCHDOG TIMER .............................................................................................. 162
E ADDRESS MAPPING .............................................................................................. 165
E.1 DIRECT MEMORYACCESS (DMA)......................................................................... 166
E.2 INPUT/OUTPUT (IO)............................................................................................... 167
E.3 INTERRUPT REQUEST (IRQ)................................................................................... 169
E.4 MEMORY ............................................................................................................... 170
F COMPATIBILITY..................................................................................................... 171
F.1 COMPATIBLE OPERATING SYSTEMS........................................................................ 172
F.2 COMPATIBLE PROCESSORS ..................................................................................... 172
F.3 COMPATIBLE MEMORY MODULES .......................................................................... 173
G HAZARDOUS MATERIALS DISCLOSURE....................................................... 174
G.1 HAZARDOUS MATERIALS DISCLOSURE TABLE FOR IPB PRODUCTS CERTIFIED AS

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ROHS COMPLIANT UNDER 2002/95/EC WITHOUT MERCURY..................................... 175

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List of Figures
Figure 1-1: PPC-5xxx-9455 ............................................................................................................2
Figure 1-2: Front View....................................................................................................................4
Figure 1-3: PPC-5xxx-9455 Rear View..........................................................................................5
Figure 1-4: PPC-5xxx-9455 Top View............................................................................................5
Figure 1-5: Bottom View ................................................................................................................6
Figure 1-6: Left View.......................................................................................................................7
Figure 1-7: Right View....................................................................................................................7
Figure 1-8: Internal Components..................................................................................................8
Figure 2-1: PPC-5150A-9455 Dimensions (units in mm)...........................................................19
Figure 2-2: PPC-5170A-9455 Dimensions (units in mm)...........................................................20
Figure 2-3: PPC-5190A-9455 Dimensions (units in mm)...........................................................21
Figure 2-4: POS-9455 Motherboard ............................................................................................22
Figure 2-5: SO-DIMM Socket .......................................................................................................26
Figure 2-6: CompactFlash® Slot.................................................................................................27
Figure 2-7: SATA Hard Drive Slot ...............................................................................................28
Figure 2-8: Expansion Card Slot.................................................................................................28
Figure 2-9: USB Ports ..................................................................................................................29
Figure 2-10: Serial Ports ..............................................................................................................30
Figure 2-11: Parallel Port .............................................................................................................30
Figure 2-12: Ethernet....................................................................................................................31
Figure 4-1: Back Cover Retention Screws.................................................................................40
Figure 4-2: HDD Retention Screws.............................................................................................48
Figure 4-3: HDD SATA Connector...............................................................................................48
Figure 4-4: HDD Retention Screws.............................................................................................49
Figure 4-5: HDD Retention Screws.............................................................................................49
Figure 4-6: CompactFlash® Cover Plate....................................................................................50
Figure 4-7: CompactFlash® Slot.................................................................................................50
Figure 4-8: CompactFlash® Cover Plate....................................................................................51
Figure 4-9: CD Drive Adapter Installation ..................................................................................51
Figure 4-10: CD Drive Retention Screws....................................................................................52

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Figure 4-11: Optical Drive Blank Plate Assembly .....................................................................52
Figure 4-12: Optical Drive Screws ..............................................................................................53
Figure 4-13: Optical Drive SATA Cable ......................................................................................54
Figure 4-14: Optical Drive Bracket Screws................................................................................54
Figure 4-15: Wall-mounting Bracket...........................................................................................56
Figure 4-16: Mount the Chassis..................................................................................................57
Figure 4-17: Secure the Chassis.................................................................................................58
Figure 4-18: 15” Panel Cutout Dimensions................................................................................59
Figure 4-19: 17” Panel Cutout Dimensions................................................................................59
Figure 4-20: 19” Panel Cutout Dimensions................................................................................60
Figure 4-21: Panel Mounting Clamp Positions..........................................................................61
Figure 4-22: Tighten the Panel Mounting Clamp Screws.........................................................61
Figure 4-23: Arm Mount Retention Screw Holes.......................................................................63
Figure 6-1: Chipset Driver Installation Program..................................................................... 121
Figure 6-2: Chipset Driver Installation Welcome Screen....................................................... 121
Figure 6-3: Chipset Driver Installation License Agreement.................................................. 122
Figure 6-4: Chipset Driver Readme File Information ............................................................. 122
Figure 6-5: Chipset Driver Installation Complete................................................................... 123
Figure 6-6: Chipset Driver Installation Complete................................................................... 124
Figure 6-7: Graphics Setup Icon.............................................................................................. 125
Figure 6-8: VGA Driver.............................................................................................................. 125
Figure 6-9: Graphics Driver Installation.................................................................................. 126
Figure 6-10: Graphics Driver License Agreement.................................................................. 126
Figure 6-11: Graphics Driver Readme file............................................................................... 127
Figure 6-12: Graphics Driver Installation Notice.................................................................... 128
Figure 6-13: Graphics Driver Installation Complete............................................................... 128
Figure 6-14: Windows Control Panel....................................................................................... 130
Figure 6-15: System Icon.......................................................................................................... 130
Figure 6-16: Device Manager Tab ............................................................................................ 131
Figure 6-17: Device Manager List ............................................................................................ 132
Figure 6-18: Search Windows Update Prompt ....................................................................... 132
Figure 6-19: Search Windows Update Prompt ....................................................................... 133
Figure 6-20: Hardware Installation Complete ......................................................................... 134
Figure 6-21: Select the Audio CODEC..................................................................................... 135
Figure 6-22: Audio Driver Installation...................................................................................... 135

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Figure 6-23: Windows Logo Testing........................................................................................ 136
Figure 6-24: InstallShield Wizard Complete............................................................................ 136
Figure 6-25: S-Video Patch Folder........................................................................................... 137
Figure 6-26: Touch Panel Driver Welcome Screen ................................................................ 137
Figure 6-27: Touch Panel License Agreement ....................................................................... 138
Figure 6-28: Touch Panel Installation Directory..................................................................... 139
Figure 6-29: Touch Panel Drivers Installing ........................................................................... 139
Figure 6-30: Windows Logo Testing........................................................................................ 140
Figure 6-31: InstallShield Wizard Complete............................................................................ 140
Figure 7-1: DIMM Socket Clip Locations................................................................................. 144
Figure 7-2: Top Panel Elevated Platform Screws................................................................... 144
Figure 7-3: Side Panel Elevated Platform Screws.................................................................. 145
Figure 7-4: Bottom Panel Elevated Platform Screws............................................................. 145
Figure 7-5: Internal Elevated Platform Screws....................................................................... 146
Figure 7-6: PSU Power Cables ................................................................................................. 147
Figure 7-7: PSU Bottom Panel Retention Screws .................................................................. 147
Figure 7-8: PSU Rear Panel Screws......................................................................................... 148
Figure 7-9: System Cooling Fans Motherboard Connector .................................................. 149
Figure 7-10: System Cooling Fans Left Panel Retention Screws......................................... 150

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List of Tables
Table 1-1: PPC-5xxx-9455 Model Variation..................................................................................3
Table 2-1: PPC-5xxx-9455 Specifications ..................................................................................12
Table 2-2: Motherboard Specifications ......................................................................................13
Table 2-3: 15” TFT LCD Monitor Specifications........................................................................14
Table 2-4: 17” TFT LCD Monitor Specifications........................................................................15
Table 2-5: 19” TFT LCD Monitor Specifications........................................................................16
Table 2-6: ACE-4518AP Power Supply Specifications..............................................................17
Table 2-7: ACE-4520C Power Supply Specifications................................................................18
Table 3-1: Package List Contents...............................................................................................36
Table 4-1: Onboard Jumpers.......................................................................................................42
Table 4-2: AT/ATX Power Selection............................................................................................42
Table 4-3: Clear CMOS Jumper Settings....................................................................................43
Table 4-4: LCD Resolution Settings............................................................................................43
Table 4-5: Monitor Settings .........................................................................................................43
Table 4-6: CF Card Setup Jumper Settings ...............................................................................44
Table 4-7: COM1 RI and Voltage Selection Jumper..................................................................44
Table 4-8: COM2 RI and Voltage Selection Jumper..................................................................44
Table 4-9: COM3 RI and Voltage Selection Jumper..................................................................44
Table 4-10: COM4 RI and Voltage Selection Jumper................................................................45
Table 4-11: COM5 RI and Voltage Selection Jumper................................................................45
Table 4-12: COM5 RS-232/422/485 RX Select ............................................................................45
Table 4-13: COM5 RS-422/485 TX Select....................................................................................45
Table 4-14: COM5 RS-422/485 TX Select....................................................................................46
Table 4-15: COM5 RS-422/485 TX Select....................................................................................46
Table 4-16: LCD Voltage Settings...............................................................................................46
Table 4-17: Touch Screen Selection...........................................................................................47
Table 5-1: BIOS Navigation Keys................................................................................................67

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BIOS Menus
BIOS Menu 1: Main.......................................................................................................................68
BIOS Menu 2: Advanced..............................................................................................................70
BIOS Menu 3: CPU Configuration...............................................................................................71
BIOS Menu 4: IDE Configuration.................................................................................................73
BIOS Menu 5: IDE Master and IDE Slave Configuration...........................................................75
BIOS Menu 6: IDE Master and IDE Slave Configuration...........................................................80
BIOS Menu 7: Super IO Configuration........................................................................................81
BIOS Menu 8: Hardware Health Configuration..........................................................................86
BIOS Menu 9: ACPI Configuration..............................................................................................91
BIOS Menu 10: ACPI Configuration............................................................................................92
BIOS Menu 11:Advanced Power Management Configuration .................................................93
BIOS Menu 12: Remote Access Configuration [Advanced].....................................................96
BIOS Menu 13: USB Configuration.............................................................................................99
BIOS Menu 14: USB Mass Storage Device Configuration..................................................... 101
BIOS Menu 15: PCI/PnP Configuration.................................................................................... 103
BIOS Menu 16: Boot.................................................................................................................. 105
BIOS Menu 17: Boot Settings Configuration.......................................................................... 106
BIOS Menu 18: Boot Device Priority Settings ........................................................................ 108
BIOS Menu 19: Hard Disk Drives ............................................................................................. 109
BIOS Menu 20: CD/DVD Drives ................................................................................................ 111
BIOS Menu 21: Security............................................................................................................ 112
BIOS Menu 22: Chipset............................................................................................................. 113
BIOS Menu 23:Northbridge Chipset Configuration................................................................ 114
BIOS Menu 24:Southbridge Chipset Configuration............................................................... 116
BIOS Menu 25:Exit..................................................................................................................... 117

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Chapter
1
1 Introduction

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1.1 General Overview
Figure 1-1: PPC-5xxx-9455
The PPC-5xxx-9455 flat panel PC is for industrial environments like production lines and
machine automation. The PPC-5xxx-9455 provides all the features of a PC, combined
with a touch panel screen for mouse and keyboard free data input. The PPC-5xxx-9455
provides wired and, optionally, wireless networking for integration into company networks.
All major external device connections including USB, serial and parallel port connectors.
Storage options include a 2.5” hard drive and a CompactFlash® slot, allowing for flexibility
in choosing solid state drives or traditional hard drives. A VGA output on the rear panel
allows the PPC-5xxx-9455 to connect to a second screen for duplicating the screen
contents or extending the user interface.
1.1.1 PPC-5xxx-9455 Model Variations
Four IEI PPC-5xxx-9455 models are available. The models are listed in Table 1-1.
Model Socket /
CPU Power Screen Touch Screen
PPC-5150A/9455-PIV651/4518AP/T-R/1 GB AC input 15”
PPC-5150A/9455-PIV651/4520C/T-R/1 GB
LGA775
Intel®
Pti ®4
24 V DC input 15”
Yes