IEI Technology TANK-860-HM86 Series User manual

TANK-860-HM86 Embedded System
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User Manual
MODEL:
TANK-860-
HM86 Series
Embedded System with 4th Generation Intel®Core™ processor,
VGA, DVI-I, DisplayPort, Two Gigabit Ethernet,
Four USB 3.0, Two USB 2.0, RS-232/422/485,
RoHS Compliant
Rev. 1.04 – 29 April 2015

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Revision
Date Version Changes
29 April 2015 1.04 Update Section 1.4: Technical Specifications
( Change Operating Temperature to -20°C ~ 60°C)
26 March 2015 1.03 Update P.N of system fan
Add connector pinouts of backplane
12 March 2015 1.02 Update P.N of Power Adapter (150W)
19 December 2014 1.01 Update Section 1.8: Backplane Options
14 November 2014 1.00 Initial release

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Copyright
COPYRIGHT NOTICE
The information in this document is subject to change without prior notice in order to
improve reliability, design and function and does not represent a commitment on the part
of the manufacturer.
In no event will the manufacturer be liable for direct, indirect, special, incidental, or
consequential damages arising out of the use or inability to use the product or
documentation, even if advised of the possibility of such damages.
This document contains proprietary information protected by copyright. All rights are
reserved. No part of this manual may be reproduced by any mechanical, electronic, or
other means in any form without prior written permission of the manufacturer.
TRADEMARKS
All registered trademarks and product names mentioned herein are used for identification
purposes only and may be trademarks and/or registered trademarks of their respective
owners.

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Ta b le ofContents
1 INTRODUCTION........................................................................................................... 1
1.1 OVERVIEW................................................................................................................... 2
1.2 MODEL VARIATIONS..................................................................................................... 3
1.3 FEATURES ................................................................................................................... 3
1.4 TECHNICAL SPECIFICATIONS........................................................................................ 4
1.5 FRONT PANEL.............................................................................................................. 6
1.5.1 TANK-860-HM86-2 slot Front Panel................................................................. 6
1.5.2 TANK-860-HM86-4 slot Front Panel................................................................. 8
1.5.3 TANK-860-HM86-6 slot Front Panel............................................................... 10
1.6 REAR PANEL...............................................................................................................11
1.7 LED INDICATORS ...................................................................................................... 12
1.8 BACKPLANE OPTIONS ................................................................................................ 14
1.9 PHYSICAL DIMENSIONS.............................................................................................. 23
1.9.1 TANK-860-HM86 Physical Dimensions (2-slot).............................................. 23
1.9.2 TANK-860-HM86 Physical Dimensions (4-slot).............................................. 24
1.9.3 TANK-860-HM86 Physical Dimensions (6-slot).............................................. 25
2 UNPACKING................................................................................................................ 26
2.1 ANTI-STATIC PRECAUTIONS........................................................................................ 27
2.2 UNPACKING PRECAUTIONS ........................................................................................ 27
2.3 UNPACKING CHECKLIST............................................................................................. 28
3 INSTALLATION........................................................................................................... 31
3.1 INSTALLATION PRECAUTIONS ..................................................................................... 32
3.2 CFAST INSTALLATION ................................................................................................. 32
3.3 HARD DISK DRIVE (HDD)INSTALLATION................................................................... 33
3.4 SYSTEM FAN INSTALLATION......................................................................................... 36
3.5 MOUNTING THE SYSTEM WITH MOUNTING BRACKETS ................................................. 37
3.6 EXTERNAL PERIPHERAL INTERFACE CONNECTORS ...................................................... 37
3.6.1 ACC Mode Selection........................................................................................ 38
3.6.2 AT/ATX Power Mode Selection........................................................................ 39

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3.6.3 Audio Connector.............................................................................................. 39
3.6.4 CFast Socket .................................................................................................... 40
3.6.5 Digital Input/Output Connector....................................................................... 40
3.6.6 DVI Connector................................................................................................. 40
3.6.7 LAN Connectors............................................................................................... 41
3.6.8 Power Input, 3-pin Terminal Block.................................................................. 43
3.6.9 Power Input, 4-pin DIN Connector ................................................................. 43
3.6.10 RJ-45 RS-232 Serial Ports............................................................................. 43
3.6.11 DB-9 RS-232/422/485 Serial Port Connectors.............................................. 44
3.6.12 USB Connectors............................................................................................. 45
3.6.13 VGA Connector.............................................................................................. 46
3.7 POWERING ON/OFF THE SYSTEM ............................................................................... 47
3.8 POWER...................................................................................................................... 48
3.8.1 ACC ON Mode................................................................................................. 49
3.8.2 ACC OFF Mode............................................................................................... 50
4 SYSTEM MOTHERBOARD........................................................................................ 51
4.1 OVERVIEW................................................................................................................. 52
4.1.1 Layout .............................................................................................................. 52
4.2 INTERNAL PERIPHERAL CONNECTORS......................................................................... 53
4.2.1 Backplane +12V Power Connector (BP_PWR1)............................................. 53
4.2.2 Battery Connector (BAT1) ............................................................................... 54
4.2.3 BIOS Programming Connector (SPI1)............................................................ 54
4.2.4 CFast Card connector (CFAST1).................................................................... 54
4.2.5 CPU Fan Connector (CPU_FAN1).................................................................. 54
4.2.6 EC Debug Connector (LPT_DB1)................................................................... 55
4.2.7 EC Programming Connector (JSPI1).............................................................. 55
4.2.8 LED Connector (J2)......................................................................................... 55
4.2.9 SATA 3Gb/s Drive Connectors (SATA2).......................................................... 56
4.2.10 SATA Power Connectors (CN2, CN3)............................................................ 56
4.2.11 TPM Connector (TPM1)................................................................................ 56
4.3 EXTERNAL INTERFACE PANEL CONNECTORS................................................................ 57
4.3.1 Audio Jack (JAUDIO1).................................................................................... 57
4.3.2 DIO connector (DIO1)..................................................................................... 58
4.3.3 DisplayPort connector (DISPLAY_PORT1).................................................... 58

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4.3.4 DVI Connector (DVI_1)................................................................................... 58
4.3.5 Ethernet and USB3.0 Connectors (LAN1_USB1)............................................ 59
4.3.6 Ethernet and USB3.0 Connectors (LAN2_USB2)............................................ 59
4.3.7 Power Connector (PWR1)............................................................................... 60
4.3.8 Power Connector (PWR2)............................................................................... 60
4.3.9 RS-232 Serial Port Connector (COM1_2)....................................................... 61
4.3.10 RS-232/422/485 Serial Port Connector (COM3_4) ...................................... 61
4.3.11 RS-232 Serial Port Connectors (LANCOM1)................................................ 61
4.3.12 USB 2.0 Connectors (USB1).......................................................................... 62
4.3.13 VGA Connector (VGA1)................................................................................. 62
5 BIOS.............................................................................................................................. 63
5.1 INTRODUCTION ......................................................................................................... 64
5.1.1 Starting Setup................................................................................................... 64
5.1.2 Using Setup...................................................................................................... 64
5.1.3 Getting Help..................................................................................................... 65
5.1.4 Unable to Reboot after Configuration Changes.............................................. 65
5.1.5 BIOS Menu Bar................................................................................................ 65
5.2 MAIN ........................................................................................................................ 67
5.3 ADVANCED................................................................................................................ 68
5.3.1 ACPI Settings................................................................................................... 69
5.3.2 RTC Wake Settings........................................................................................... 70
5.3.3 Trusted Computing........................................................................................... 71
5.3.4 CPU Configuration.......................................................................................... 72
5.3.5 SATA Configuration ......................................................................................... 76
5.3.6 Intel(R) Rapid Start Technology....................................................................... 76
5.3.7 USB Configuration........................................................................................... 78
5.3.8 F81866 Super IO Configuration...................................................................... 79
5.3.8.1 Serial Port n Configuration...................................................................... 80
5.3.9 F81866 H/W Monitor....................................................................................... 85
5.3.9.1 Smart Fan Mode Configuration................................................................ 85
5.3.10 Serial Port Console Redirection .................................................................... 88
5.3.10.1 Console Redirection Settings .................................................................. 90
5.3.11 iEi Feature...................................................................................................... 92
5.4 CHIPSET.................................................................................................................... 93

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5.4.1 PCH-IO Configuration .................................................................................... 94
5.4.1.1 PCI Express Configuration....................................................................... 95
5.4.1.2 PCH Azalia Configuration........................................................................ 96
5.4.2 System Agent (SA) Configuration .................................................................... 96
5.4.2.1 Graphics Configuration............................................................................ 97
5.4.2.2 NB PCIe Configuration............................................................................. 99
5.4.2.3 Memory Configuration............................................................................ 100
5.5 BOOT...................................................................................................................... 101
5.6 SECURITY................................................................................................................ 102
5.7 EXIT........................................................................................................................ 104
A REGULATORY COMPLIANCE................................................................................ 106
B SAFETY PRECAUTIONS..........................................................................................111
B.1 SAFETY PRECAUTIONS..............................................................................................112
B.1.1 General Safety Precautions............................................................................112
B.1.2 Anti-static Precautions ...................................................................................113
B.1.3 Product Disposal............................................................................................114
B.2 MAINTENANCE AND CLEANING PRECAUTIONS ...........................................................114
B.2.1 Maintenance and Cleaning.............................................................................114
B.2.2 Cleaning Tools................................................................................................115
C DIGITAL I/O INTERFACE........................................................................................116
C.1 INTRODUCTION........................................................................................................117
C.2 ASSEMBLY LANGUAGE SAMPLE 1..............................................................................118
C.3 ASSEMBLY LANGUAGE SAMPLE 2..............................................................................118
D HAZARDOUS MATERIALS DISCLOSURE ...........................................................119
D.1 HAZARDOUS MATERIALS DISCLOSURE TABLE FOR IPB PRODUCTS CERTIFIED AS ROHS
COMPLIANT UNDER 2002/95/EC WITHOUT MERCURY................................................... 120

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List of Figures
Figure 1-1: TANK-860-HM86 Series ..............................................................................................2
Figure 1-2: TANK-860-HM86 Series Front Panel .........................................................................6
Figure 1-3: TANK-860-HM86 Series Front Panel .........................................................................8
Figure 1-4: TANK-860-HM86 Series Front Panel .......................................................................10
Figure 1-5: TANK-860-HM86 Series Rear Panel.........................................................................11
Figure 1-6: TANK-860-HM86 Series LED Indicators..................................................................12
Figure 1-7: HPE-2S86 (for 2-slot model).....................................................................................14
Figure 1-8: HPE-4S86 (for 4-slot model).....................................................................................14
Figure 1-9: HPE-6S86 (for 6-slot model).....................................................................................17
Figure 1-10: Backplane Power ....................................................................................................22
Figure 1-11: 2-slot TANK-860-HM86 Physical Dimensions (millimeters)................................23
Figure 1-12: 4-slot TANK-860-HM86 Physical Dimensions (millimeters)................................24
Figure 1-13: 6-slot TANK-860-HM86 Physical Dimensions (millimeters)................................25
Figure 3-1: CFast Socket .............................................................................................................33
Figure 3-2: CFast Socket Cover..................................................................................................33
Figure 3-3: Unscrew the Cover....................................................................................................34
Figure 3-4: Remove the Cover from TANK-860-HM86 Series ..................................................34
Figure 3-5: HDD Installation ........................................................................................................35
Figure 3-6: HDD Retention Screws.............................................................................................35
Figure 3-7: System Fan Installation............................................................................................36
Figure 3-8: Mounting Bracket Retention Screws ......................................................................37
Figure 3-9: ACC Mode Switch .....................................................................................................38
Figure 3-10: AT/ATX Power Mode Switch ..................................................................................39
Figure 3-11: Audio Connector.....................................................................................................39
Figure 3-12: DIO Connector.........................................................................................................40
Figure 3-13: DVI Connector .........................................................................................................41
Figure 3-14: LAN Connection......................................................................................................42
Figure 3-15: RJ-45 Ethernet Connector......................................................................................42
Figure 3-16: 3-pin Terminal Block...............................................................................................43
Figure 3-17: Power Input Connector...........................................................................................43

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Figure 3-18: RJ-45 RS-232 Serial Device Connection...............................................................44
Figure 3-19: RJ-45 RS-232 Serial Port Connector.....................................................................44
Figure 3-20: Serial Device Connector.........................................................................................45
Figure 3-21: DB-9 RS-232/422/485 Serial Port Connector ........................................................45
Figure 3-22: USB Device Connection.........................................................................................46
Figure 3-23: VGA Connector .......................................................................................................47
Figure 3-24: VGA Connector .......................................................................................................47
Figure 3-25: Power Button...........................................................................................................48
Figure 3-26: Power Connectors ..................................................................................................49
Figure 4-1: System Motherboard (Front)....................................................................................52
Figure 4-2: System Motherboard (Rear).....................................................................................52

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List of Tables
Table 1-1: TANK-860-HM86 Series Model Variations..................................................................3
Table 1-2: Technical Specifications..............................................................................................6
Table 1-3: LED Indicators Description........................................................................................12
Table 1-4: Supported Signals......................................................................................................20
Table 1-5: Rated Voltage and Current ........................................................................................20
Table 1-6: Rated Voltage and Current ........................................................................................20
Table 1-7: Rated Voltage and Current ........................................................................................21
Table 3-1: RJ-45 Ethernet Connector LEDs...............................................................................42
Table 3-2: Power LED Indicators Description............................................................................49
Table 4-1: Peripheral Interface Connectors...............................................................................53
Table 4-2: Backplane +12V Power Connector Pinouts (BP_PWR1)........................................53
Table 4-3: Battery Connector Pinouts (BAT1) ...........................................................................54
Table 4-4: BIOS Programming Connector Pinouts (SPI1)........................................................54
Table 4-5: CFast Card Connector Pinouts (CFAST1)................................................................54
Table 4-6: CPU Fan Connector Pinouts (CPU_FAN1)...............................................................54
Table 4-7: EC Debug Connector Pinouts (LPT_DB1)................................................................55
Table 4-8: EC Programming Connector Pinouts (JSPI1)..........................................................55
Table 4-9: LED Connector Pinouts (J2)......................................................................................55
Table 4-11: SATA 3Gb/s Drive Connectors Pinouts (SATA2)..................................................56
Table 4-12: SATA Power Connectors Pinouts (CN2, CN3).......................................................56
Table 4-13: TPM Connector Pinouts (TPM1)..............................................................................56
Table 4-14: Rear Panel Connectors............................................................................................57
Table 4-15: Audio Jack Pinouts (AUDIO1).................................................................................57
Table 4-16: DIO connector Pinouts (DIO1).................................................................................58
Table 4-17: DisplayPort connector Pinouts (DISPLAY_PORT1)..............................................58
Table 4-18: DVI Connector Pinouts (DVI_I)................................................................................59
Table 4-19: USB 3.0 Port Pinouts (USB1)...................................................................................59
Table 4-20: LAN Pinouts (LAN1) .................................................................................................59
Table 4-21: USB 3.0 Port Pinouts (USB2)...................................................................................60
Table 4-22: LAN Pinouts (LAN2) .................................................................................................60

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Table 4-23: Power Connector Pinouts (PWR2)..........................................................................60
Table 4-24: Power Connector Pinouts (PWR1)..........................................................................60
Table 4-25: RS-232 Serial Port Connector Pinouts (COM1) .....................................................61
Table 4-26: RS-232 Serial Port Connector Pinouts (COM2) .....................................................61
Table 4-27: RS-232/422/485 Serial Port Connector Pinouts (COM3_4)...................................61
Table 4-28: RS-232 Serial Port Connectors Pinouts (LANCOM1)............................................62
Table 4-29: USB 2.0 Connectors Pinouts (USB1)......................................................................62
Table 4-30: VGA Connector Pinouts (VGA1) .............................................................................62
Table 5-1: BIOS Navigation Keys................................................................................................65
TANK-860-HM86 Series

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Chapter
1
1Introduction

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1.1 Overview
Figure 1-1: TANK-860-HM86 Series
The TANK-860-HM86 Series is an embedded system for wide range temperature
environments. It is powered by the 4th generation Intel® Core™ processor, uses the
Intel® HM86 chipset and supports two 204-pin DDR3 SDRAM SO-DIMM modules up to
16 GB (4GB memory preinstalled). The TANK-860-HM86 Series includes one VGA port,
one DVI-I port, one DisplayPort, two GbE LAN ports, four USB 3.0 ports, two USB 2.0
ports, four RS-232 connectors and two RS-232/422/485 connectors.

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1.2 ModelVariations
The model variations of the TANK-860-HM86 Series series are listed below.
Model No. CPU Expansion Slots
TANK-860-HM86i-i5/4G/2A-R10 Intel® Core™ i5-4400E 2.7
GHz dual-core
2 x PCIe expansion
TANK-860-HM86i-i5/4G/4A-R10 2 x PCIe and 2 x PCI expansion
TANK-860-HM86i-i5/4G/6A-R10 3 x PCIe and 3 x PCI expansion
TANK-860-HM86i-C/4G/2A-R10 Intel® Celeron® 2000E 2.2
GHz dual-core
2 x PCIe expansion
TANK-860-HM86i-C/4G/4A-R10 2 x PCIe and 2 x PCI expansion
TANK-860-HM86i-C/4G/6A-R10 3 x PCIe and 3 x PCI expansion
Table 1-1: TANK-860-HM86 Series Model Variations
1.3 Features
The TANK-860-HM86 Series features are listed below:
Intel® HM86 chipset with 4th generation Intel® Core™ CPU
Great flexibility of expansion slots
2-slot model: 2 x PCIe x 16
4-slot model: 2 x PCIe x 16 , 2 x PCI ,1 x PCIe mini slot
6-slot model: 2 x PCIe x 16 , 1 x PCIe x 1 , 3 x PCI , 1 x PCIe mini slot
IPMI function for remote control management
Three independent video outputs support high resolution
Dual 2.5" SATA HDD bay design fulfills high storage demand

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1.4 TechnicalSpecifications
The TANK-860-HM86 Series technical specifications are listed in Table 1-2.
Specifications
Chassis
Color Black C + Silver
Dimensions
(WxHxD) (mm)
2-slot: 121.5 x 255.2 x 205
4-slot: 154.8 x 255.2 x 205
6-slot: 195.4 x 255.2 x 205
System Fan Fanless
Chassis Construction Extruded aluminum alloys
Motherboard
Processor CPU Intel® Core™ i5-4400E 2.7 GHz
Intel® Celeron® 2000E 2.2 GHz
Chipset Intel® HM86
System Memory 2 x 204-pin DDR3 SO-DIMM 4 GB pre-installed (system max: 16 GB)
IPMI
iRIS Solution iRIS-2400
Storage
Hard Drive 2 x 2.5'' SATA6Gb/s HDD/SSD bay
CFast 1 x CFast
mSATA 1 x mSATA(SATA 3Gb/s signal)
I/O Interfaces
USB 3.0 4
USB 2.0 2
Ethernet Two RJ-45:
1 x PCIe GbE by Intel® I210
1 x PCIe GbE by Intel® I217LM

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Specifications
RS-232 2 x DB-9
2 x RJ-45
RS-232/422/485 2 x DB-9
Digital I/O 8-bit digital I/O, 4-bit input/4-bit output
Display 1 x VGA, 1 x DVI-I, 1 x DisplayPort
Resolution VGA: Up to 1920 x 1200@60Hz
DVI-I: Up to 2500 x 1600@60Hz
DisplayPort: Up to 2500 x 1600@60Hz
Audio 1 x Line-out, 1 x Mic-in
Wireles s 802.1b/g/n 1T1R (optional)
Expansions
PCI/PCIe 2 A: Two PCIe x8 (physical PCIe x16 slot)
4 A: Two PCIe x8 (physical PCIe x16 slot) + 2 x PCI
6 A: One PCIe x8 (physical PCIe x16 slot) + 2 x PCIe by 4 + 3 x PCI
PCIe Mini 1 x Full Size (Co-lay mSATA)
Reliability
Mounting Wall mount
Operating Temperature -20°C ~ 60°C with air flow (SSD),
5% ~ 95%, non-condensing
Operating Shock Half-sine wave shock 5G, 11ms, 3 shocks per axis
Operating Vibration MIL-STD-810F 514.5C-2 (with SSD)
Weight (Net/Gross) 2-slot: 4.2 kg/6.3 kg
4-slot: 4.5 kg/6.5 kg
6-slot: 4.8 kg/6.9 kg
Safety/EMC CE/FCC

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Specifications
OS
Supported OS Microsoft® Windows® 8 Embedded,
Microsoft® Windows® Embedded Standard 7 E
Table 1-2: Technical Specifications
1.5 Front Panel
1.5.1 TANK-860-HM86-2 s lot Front Panel
The front panel of the TANK-860-HM86 Series has the following features (Figure 1-2):
Figure 1-2: TANK-860-HM86 Series Front Panel

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Connectors and buttons on the front panel include the following:
1 x 4-pin power DC jack for 9 V ~ 36 V power input
1 x Power terminal block for 9 V ~ 36 V power input
1 x Mic-in port (pink)
1 x Line-out port (green)
2 x RS-232 serial ports (DB-9)
2 x RS-232 serial ports (RJ-45)
2 x RS-232/422/485 serial ports (DB-9)
2 x Gigabit Ethernet ports (RJ-45)
4 x USB 3.0 ports
1 x Reset button
6 x LED indicators (Section 1.7)
1 x Power button
1 x CFast
1 x VGA port
1 X DVI-I port
1 x To Ground
2 x Expansion slots
1 x ACC mode switch
1 x AT/ATX mode switch

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1.5.2 TANK-860-HM86-4 s lot Front Panel
The front panel of the TANK-860-HM86 Series has the following features (Figure 1-2):
Figure 1-3: TANK-860-HM86 Series Front Panel
Connectors and buttons on the front panel include the following:
1 x 4-pin power DC jack for 9 V ~ 36 V power input
1 x Power terminal block for 9 V ~ 36 V power input
1 x Mic-in port (pink)
1 x Line-out port (green)
2 x RS-232 serial ports (DB-9)
2 x RS-232 serial ports (RJ-45)
2 x RS-232/422/485 serial ports (DB-9)