IFM Electronic PDM360 NG-12 Owner's manual

Programming Manual
PDM360 NG 12"
CR1200
Firmware: 3.2.x
CODESYS: 3.5.9.4
English
7391072_00_UK 2017-01-10

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ifm Programming Manual ecomatmobile PDM360 NG 12" (CR1200) V3.2.x 2017-01-10
Content
Contents
1Preliminary note 5
1.1 Legal and copyright information...........................................................................................6
1.2 Purpose of the document.....................................................................................................6
1.3 Symbols and formats used ..................................................................................................7
1.4 Overview: User documentation for CR1200 ........................................................................8
1.5 Overview: CODESYS documentation of 3S ........................................................................8
1.6 Modification history ..............................................................................................................9
2Safety instructions 10
2.1 What previous knowledge is required?..............................................................................11
2.2 Note!...................................................................................................................................11
2.3 Start-up behaviour of the controller....................................................................................12
3System requirements 13
3.1 Hardware............................................................................................................................14
3.2 Software.............................................................................................................................14
3.3 Licensing............................................................................................................................14
4Installation 15
4.1 CODESYS programming software.....................................................................................16
4.1.1 Install CODESYS Development System.....................................................................................16
4.2 ifm package for PDM360 NG.............................................................................................17
4.2.1 Components of the package.......................................................................................................18
4.2.2 Install ifm package......................................................................................................................18
4.2.3 Update ifm package ...................................................................................................................19
4.2.4 Uninstall ifm package .................................................................................................................19
4.3 Update the runtime system of the device ..........................................................................20
4.3.1 Notes..........................................................................................................................................21
4.3.2 Enter the recovery mode............................................................................................................22
4.3.3 Update the runtime system.........................................................................................................22
4.3.4 Configure IP parameter of ethernet interface .............................................................................25
4.3.5 Quit the recovery mode..............................................................................................................27
5Device configuration 29
5.1 Enter the setup mode.........................................................................................................30
5.2 Operating instructions........................................................................................................31
5.2.1 Key functionality .........................................................................................................................32
5.2.2 Navigation key............................................................................................................................37
5.2.3 Setup: Working with enabled password protection.....................................................................38
5.3 Setup: start screen.............................................................................................................40
5.3.1 Setup: System settings...............................................................................................................41
5.3.2 Setup: Display system information.............................................................................................50
5.3.3 Setup: More functions ................................................................................................................51
5.4 PDF file viewer...................................................................................................................64
5.4.1 PDF: Navigating in the PDF file..................................................................................................65
5.4.2 PDF-Viewer: Display PDF file in full-screen mode .....................................................................66
5.4.3 PDF-Viewer: Display extended menu.........................................................................................67
5.4.4 PDF-Viewer: Display the tabel of content of the PDF file ...........................................................68

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Content
5.5 Setup: Start the application................................................................................................69
5.6 Automatically restore system files......................................................................................70
5.7 Exit setup, reboot device....................................................................................................71
6First steps 72
6.1 Start CODESYS.................................................................................................................73
6.2 Create CODESYS project..................................................................................................74
6.2.1 Create new project with CR1200................................................................................................75
6.2.2 Add visualisation to the project...................................................................................................76
6.2.3 Overview: Project structure with CR1200...................................................................................76
6.3 Use CODESYS user manual.............................................................................................77
6.4 Configure programming interface ......................................................................................78
6.4.1 Set communication path of PLC.................................................................................................78
6.5 Add ifm function libraries to the application .......................................................................79
6.6 Activate the access protection for a project.......................................................................79
6.7 Access the Linux system of the device..............................................................................80
7System configuration 81
7.1 Configure PLC....................................................................................................................82
7.2 Configure inputs and outputs.............................................................................................83
7.2.1 Set operating mode of the inputs................................................................................................84
7.2.2 Set operating mode of the outputs .............................................................................................84
7.3 Configure device keys........................................................................................................85
7.3.1 Set the brightness of the key LEDs ............................................................................................86
7.3.2 Set key assignment (key mapping) ............................................................................................86
7.4 Configure CAN interfaces ..................................................................................................87
7.4.1 Add and configure CANbus........................................................................................................88
7.4.2 RawCAN: Configure CANLayer 2...............................................................................................89
7.4.3 CANopen: Configure CANopen Manager (master) ....................................................................89
7.4.4 CANopen: Configure CANopen Device (slave)..........................................................................90
7.4.5 J1939: Configure J1939 Manager..............................................................................................91
8Programming 92
8.1 Objects of a PLC application..............................................................................................93
8.2 Create PLC application......................................................................................................94
8.2.1 Notes..........................................................................................................................................94
8.3 Use ifm function libraries....................................................................................................99
8.3.1 Configure system .....................................................................................................................100
8.3.2 Configure Ethernet interface.....................................................................................................100
8.3.3 Control device ..........................................................................................................................100
8.3.4 Manage files.............................................................................................................................101
8.3.5 Manage CSV files.....................................................................................................................101
8.3.6 Use help functions....................................................................................................................101
8.4 Use system flags..............................................................................................................102
8.4.1 Access inputs and outputs........................................................................................................102
8.4.2 Read diagnostic data of the device ..........................................................................................103
8.4.3 Set the brightness of the display ..............................................................................................103
8.4.4 Control status LED...................................................................................................................104
8.4.5 Control buzzer (audio signalling device)...................................................................................104
8.4.6 Control key LEDs .....................................................................................................................105
8.5 Use visualisations ............................................................................................................106
8.5.1 Notes about visualisations........................................................................................................107
8.5.2 Create visualisation..................................................................................................................110
8.5.3 Use visualisation manager .......................................................................................................111
8.5.4 Configure visualisation .............................................................................................................113
8.6 Use mobile cameras ........................................................................................................114
8.6.1 Supported cameras..................................................................................................................115

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Content
8.6.2 Activate extensions for mobile cameras...................................................................................115
8.6.3 Use Ethernet camera in the project..........................................................................................116
8.6.4 Using analogue cameras in the project ....................................................................................120
8.7 Use CANopen..................................................................................................................127
8.7.1 CANopen: Send and receive SDO...........................................................................................128
8.7.2 CANopen: Network Management (NMT)..................................................................................128
8.8 Use RawCAN (CAN Layer 2)...........................................................................................129
8.8.1 RawCAN: Control CAN network nodes ....................................................................................130
8.8.2 RawCAN: Send and receive CAN messages...........................................................................130
8.8.3 RawCAN: Request and send remote CAN messages..............................................................130
8.9 Configure task processing ...............................................................................................131
8.9.1 Configure main task .................................................................................................................132
8.9.2 Configure visualisation task......................................................................................................132
9Operation 134
9.1 Transfer CODESYS project to the device........................................................................135
9.1.1 Load application to CR1200.....................................................................................................136
9.1.2 Delete application from the device ...........................................................................................136
9.2 Operating states of the PLC application ..........................................................................137
9.2.1 Display operating mode of the PLC application........................................................................137
9.2.2 Start PLC application................................................................................................................138
9.2.3 Stop PLC application................................................................................................................138
9.3 Reset................................................................................................................................139
9.3.1 Supported reset variants ..........................................................................................................140
9.3.2 Reset application (warm)..........................................................................................................140
9.3.3 Reset application (cold)............................................................................................................141
9.3.4 Reset application (origin)..........................................................................................................141
9.4 Display system information..............................................................................................142
10 Appendix 143
10.1 Address assignment in Ethernet networks ......................................................................144
10.2 ifm function libraries.........................................................................................................145
10.2.1 Bibliothek ifmCANopenManager.library....................................................................................146
10.2.2 Bibliothek ifmDevicePDM360NG.library...................................................................................156
10.2.3 Bibliothek ifmEthernet.library....................................................................................................159
10.2.4 Bibliothek ifmFileUtil.library ......................................................................................................165
10.2.5 Bibliothek ifmIOcommon.library................................................................................................202
10.2.6 Bibliothek ifmPDM360NG.library..............................................................................................207
10.2.7 Bibliothek ifmPDM360NGutil.library .........................................................................................208
10.2.8 Bibliothek ifmRawCAN.library...................................................................................................225
10.2.9 Bibliothek ifmSysInfo.library .....................................................................................................245
10.2.10 Bibliothek ifmUSBstorageUtil.library.........................................................................................249
11 Glossary of Terms 252
12 Index 261
13 ifm weltweit • ifm worldwide • ifm à l’échelle internationale 265

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Preliminary note Legal and copyright information
1Preliminary note
Legal and copyright information ...............................................................................................................6
Purpose of the document .........................................................................................................................6
Symbols and formats used.......................................................................................................................7
Overview: User documentation for CR1200.............................................................................................8
Overview: CODESYS documentation of 3S.............................................................................................8
Modification history...................................................................................................................................9
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Preliminary note Legal and copyright information
>
1.1 Legal and copyright information
6088
© All rights reserved by ifm electronic gmbh. No part of this manual may be reproduced and used
without the consent of ifm electronic gmbh.
All product names, pictures, companies or other brands used on our pages are the property of the respective rights owners:
• AS-i is the property of the AS-International Association, (→www.as-interface.net)
• CAN is the property of the CiA (CAN in Automation e.V.), Germany (→ www.can-cia.org)
• CODESYS™ is the property of the 3S – Smart Software Solutions GmbH, Germany (→www.codesys.com)
• DeviceNet™ is the property of the ODVA™ (Open DeviceNet Vendor Association), USA (→www.odva.org)
• EtherNet/IP® is the property of the →ODVA™
• EtherCAT®is a registered trade mark and patented technology, licensed by Beckhoff Automation GmbH, Germany
• IO-Link®(→www.io-link.com) is the property of the →PROFIBUS Nutzerorganisation e.V., Germany
• ISOBUS is the property of the AEF – Agricultural Industry Electronics Foundation e.V., Deutschland
(→www.aef-online.org)
• Microsoft®is the property of the Microsoft Corporation, USA (→www.microsoft.com)
• PROFIBUS®is the property of the PROFIBUS Nutzerorganisation e.V., Germany (→www.profibus.com)
• PROFINET®is the property of the →PROFIBUS Nutzerorganisation e.V., Germany
• Windows®is the property of the →Microsoft Corporation, USA
>
1.2 Purpose of the document
7296
This document applies to the following products from ifm electronic:
Dialogue module PDM360 NG (art. no.: CR1200), firmware version V3.2.0.1 or higher
These instructions describe the following topics:
Configuration of the device in the setup mode
Firmware update of the device in the recovery mode
Configuration of the device with CODESYS 3.5
Programming of the device-internal PLC of the CR1200 by means of the CODESYS 3.5
programming system.
Description of the device-specific CODESYS function libraries

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Preliminary note Symbols and formats used
>
1.3 Symbols and formats used
15989
WARNING
Death or serious irreversible injuries may result.
CAUTION
Slight reversible injuries may result.
NOTICE
Property damage is to be expected or may result.
Important note
Non-compliance can result in malfunction or interference
Information
Supplementary note
►...
Request for action
>...
Reaction, result
→...
"see"
abc
Cross-reference
123
0x123
0b010
Decimal number
Hexadecimal number
Binary number
[...]
Designation of pushbuttons, buttons or indications

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ifm Programming Manual ecomatmobile PDM360 NG 12" (CR1200) V3.2.x 2017-01-10
Preliminary note Overview: User documentation for CR1200
>
1.4 Overview: User documentation for CR1200
9193
ifm electronic provides the following user documentation for the models of the device class "dialogue
modules PDM360 NG":
Document
Contents / Description
Data sheet
Technical data in a table
Installation instructions *
Instructions for installation, electrical installation and commissioning
Technical data
Programming manual
Functions of the setup menu of the device
Creation of a CR1200 project with CODESYS 3.5
Target settings with CODESYS 3.5
Programming of the device-internal PLC with CODESYS 3.5
Description of the device-specific CODESYS function libraries
Legend:
*... The installation instructions are supplied with the device.
All documents can be downloaded from ifm's website:
→www.ifm.com > Select country > [Data sheet search] > (Article no.) > [Operating
instructions]
>
1.5 Overview: CODESYS documentation of 3S
9194
The following user documentation is provided by 3S GmbH for programming the CR1200 with
CODESYS:
Document
Contents / Description
Online help
Context-sensitive help
Description of the CODESYS programming system
CODESYS installation and first
steps
Notes about the installation of the programming system CODESYS
First steps for handling the programming system CODESYS
After the installation of the programming system CODESYS 3.5 all documents are stored on the hard
disk of the PC/laptop and can be accessed:
Online help:
...\Programme\3S CoDeSys\CoDeSys\Online-Help
CODESYS installation and first steps:
...\Programme\3S CoDeSys\CoDeSys\Documentation

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Preliminary note Modification history
>
1.6 Modification history
18020
Version
Topic
Date
00
New creation of the document
14.08.2016

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ifm Programming Manual ecomatmobile PDM360 NG 12" (CR1200) V3.2.x 2017-01-10
Safety instructions Modification history
2Safety instructions
What previous knowledge is required? ..................................................................................................11
Note!.......................................................................................................................................................11
Start-up behaviour of the controller........................................................................................................12
213

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Safety instructions What previous knowledge is required?
>
2.1 What previous knowledge is required?
215
This document is intended for people with knowledge of control technology and PLC programming
with IEC 61131-3.
To program the PLC, the people should also be familiar with the CODESYS software.
The document is intended for specialists. These specialists are people who are qualified by their
training and their experience to see risks and to avoid possible hazards that may be caused during
operation or maintenance of a product. The document contains information about the correct handling
of the product.
Read this document before use to familiarise yourself with operating conditions, installation and
operation. Keep the document during the entire duration of use of the device.
Adhere to the safety instructions.
>
2.2 Note!
7328
11212
No characteristics are warranted with the information, notes and examples provided in this manual.
With the drawings, representations and examples given no responsibility for the system is assumed
and no application-specific particularities are taken into account.
►The manufacturer of the machine/equipment is responsible for ensuring the safety of the
machine/equipment.
►Follow the national and international regulations of the country in which the machine/installation is
to be placed on the market!
WARNING
Non-observance of these instructions can lead to property damage or personal injury.
ifm electronic gmbh does not assume any liability in this regard.
►The acting person must have read and understood the safety instructions and the corresponding
chapters in this manual before working on and with this device.
►The acting person must be authorised to work on the machine/equipment.
►The acting person must have the qualifications and training required to perform this work.
►Adhere to the technical data of the devices!
You can find the current data sheet on ifm's homepage at:
→www.ifm.com > Select your country > [Data sheet search] > (article number) > [Technical data
in PDF format]
►Note the installation and wiring information as well as the functions and features of the devices!
→supplied installation instructions or on ifm's homepage:
→www.ifm.com > Select your country > [Data sheet search] > (article number) > [Operating
instructions]
►Please note the corrections and notes in the release notes for the existing documentation,
available on the ifm website:
→www.ifm.com > Select your country > [Data sheet search] > (article number) > [Operating
instructions]

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Safety instructions Start-up behaviour of the controller
NOTICE
Danger of burn-in effects!
If the device is operated with the same visualisation for many hours, the image may be burned into the
screen.
►Operate the device with changing visualisations!
>
2.3 Start-up behaviour of the controller
6827
15233
11575
WARNING
Danger due to unintentional and dangerous start of machine or plant sections!
►When creating the program, the programmer must ensure that no unintentional and dangerous
start of machines or plant sections after a fault (e.g. e-stop) and the following fault elimination can
occur!
Realise restart inhibit.
►In case of an error, set the outputs concerned to FALSE in the program!
A restart can, for example, be caused by:
• voltage restoration after power failure
• reset after watchdog response because of too long a cycle time
• error elimination after an E-stop
To ensure a safe behaviour of the controller:
►Monitor the voltage supply in the application program.
►In case of an error switch off all relevant outputs in the application program.
►Monitor actuators which can cause hazardous movements in the application program (feedback).
►Monitor relay contacts which can cause hazardous movements in the application program
(feedback).
►If necessary, ensure that welded relay contacts in the application project cannot trigger or continue
hazardous movements.

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ifm Programming Manual ecomatmobile PDM360 NG 12" (CR1200) V3.2.x 2017-01-10
System requirements Start-up behaviour of the controller
3System requirements
Hardware................................................................................................................................................14
Software..................................................................................................................................................14
Licensing.................................................................................................................................................14
16903

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System requirements Hardware
>
3.1 Hardware
11484
Device of the product family dialogue module PDM360 NG CR1200
Hardware version: CR1200: AA
Runtime system: V3.2.0.1
PC/laptop for the programming system CODESYS (→system requirements CODESYS
Development System V3.5)
Ethernet connection between CODESYS PC/laptop and Ethernet interface of the CR1200
(→installation instructions)
>
3.2 Software
13915
The following software components are required to program the device-internal PLC of the CR1200:
Component
Description
Version
CODESYS Development System
Programming software CODESYS for PLC programming
complying with the standard IEC 61131-3
3.5 SP9 patch 4
Package CODESYS for ifm
PDM360NG Products
Device and interface description of CR1200
Function libraries for the programming of the device
1.6.2.0
The features and functions warranted in this manual can only be obtained by using the
software components in the versions stated here.
On its website ifm electronic provides the software components for download:
→www.ifm.com > Service > Download > [Systems for mobile machines]
>
3.3 Licensing
11511
By buying a dialogue module PDM360 NG CR1200 the buyer also purchases a licence valid for
using the programming system CODESYS 3.5.

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Installation Licensing
4Installation
CODESYS programming software.........................................................................................................16
ifm package for PDM360 NG..................................................................................................................17
Update the runtime system of the device...............................................................................................20
19339

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Installation CODESYS programming software
>
4.1 CODESYS programming software
7282
The CODESYS Development System (short: CODESYS) serves as platform for the creation of PLC
applications according to the standard IEC 61131-3.
>
4.1.1 Install CODESYS Development System
18596
To install the software "CODESYS Development System":
►Install the programming system CODESYS 3.5 SP9 patch 4.
→CODESYS installation and first steps
>CODESYS 3.5 SP9 patch 4 is installed on the programming PC/laptop.

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Installation ifm package for PDM360 NG
>
4.2 ifm package for PDM360 NG
Components of the package...................................................................................................................18
Install ifm package..................................................................................................................................18
Update ifm package................................................................................................................................19
Uninstall ifm package .............................................................................................................................19
9888
►Familiarise yourself with the following CODESYS functions!
Package manager
→Online help > CODESYS Development System > Manage packages and licenses

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Installation ifm package for PDM360 NG
>
4.2.1 Components of the package
9889
ifm provides the CODESYS package CODESYS for ifm PDM360NG Products for the programming of
the device-internal PLC. The package contains the following components:
Device description files
ifm function libraries and extensions
EDS files for various ifm devices
Detailed information about the ifm function libraries: →ifm function libraries (→p. 145)
>
4.2.2 Install ifm package
7341
To install the ifm package CODESYS for ifm PDM360NG Products:
Prerequisites
>CODESYS 3.5 SP9 patch 4 is installed on the PC/laptop.
>ifm package CODESYS for ifm PDM360NG Products is stored on the PC/laptop.
1 Start CODESYS
►Start CODESYS.
>CODESYS user interface appears.
2 Start package manager
►Select [Tools] > [Package Manager] to start the Package Manager.
>Package manager appears.
>Window shows installed packages.
3 Install ifm package
►Activate [Install...].
>The file explorer appears.
►Select file ifm_PDM360NG_V1_6_2_0.package and carry out a complete installation.
>Window [Package Manager] shows installed ifm package.
►Activate [Close] to close the Package Manager.
►Save the project.

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Installation ifm package for PDM360 NG
>
4.2.3 Update ifm package
15219
To update the ifm package CODESYS for ifm PDM360NG Products:
1 Uninstall the old version of the ifm package
►Uninstall ifm package (→p. 19)
2 Install the new version of the ifm package
►Install ifm package (→p. 18)
3 Update device
►In the device tree: Mark node [Device (CR1200)].
►Select [Project] > [Update device].
>Dialogue window appears.
►Activate [Update device] to start the updating process.
>CODESYS loads new device libraries.
>Device tree view is updated.
►Activate [Close] to close the Package Manager.
►Save the project.
>
4.2.4 Uninstall ifm package
15022
To uninstall the ifm package CODESYS for ifm PDM360NG Products:
1 Start package manager
►Select [Tools] > [Package Manager] to start the Package Manager.
>Window [Package Manager] shows installed packages.
2 Uninstall ifm package
►Activate checkbox [Display versions].
>The window shows the version numbers of the installed packages.
►Select the package version to be uninstalled and uninstall it with [Uninstall...].
>Selected package version is uninstalled.
►Activate [Close] to close the Package Manager.

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Installation Update the runtime system of the device
>
4.3 Update the runtime system of the device
Notes ......................................................................................................................................................21
Enter the recovery mode........................................................................................................................22
Update the runtime system.....................................................................................................................22
Configure IP parameter of ethernet interface.........................................................................................25
Quit the recovery mode..........................................................................................................................27
18159