IFM PN7160 User manual

Operating instructions
Electronic pressure sensor
PN7xxx
80285720 / 00 12 / 2018
UK

2
Contents
1 Preliminary note���������������������������������������������������������������������������������������������������3
1�1 Symbols used ������������������������������������������������������������������������������������������������3
2 Safety instructions �����������������������������������������������������������������������������������������������4
3 Functions and features ����������������������������������������������������������������������������������������4
3�1 Applications ���������������������������������������������������������������������������������������������������5
4 Function���������������������������������������������������������������������������������������������������������������6
4�1 Operating modes �������������������������������������������������������������������������������������������7
4�2 Communication, parameter setting, evaluation ���������������������������������������������8
4�3 Switching function������������������������������������������������������������������������������������������9
4�4 IO-Link ���������������������������������������������������������������������������������������������������������10
4�4�1 General information ����������������������������������������������������������������������������10
4�4�2 Functions only available via IO-Link communication��������������������������10
5 Installation���������������������������������������������������������������������������������������������������������� 11
6 Electrical connection������������������������������������������������������������������������������������������12
7 Operating and display elements ������������������������������������������������������������������������13
8 Menu������������������������������������������������������������������������������������������������������������������14
8�1 Menu structure: main menu�������������������������������������������������������������������������14
8�2 Explanation of the menu������������������������������������������������������������������������������15
8�2�1 Explanation of menu level 1 ���������������������������������������������������������������15
8�2�2 Explanation of menu level 2 ���������������������������������������������������������������15
9 Parameter setting ����������������������������������������������������������������������������������������������16
9�1 Parameter setting in general �����������������������������������������������������������������������16
9�2 Define the operating mode (optional)) ���������������������������������������������������������19
9�3 Configure display (optional)�������������������������������������������������������������������������19
9�4 Set output signals ����������������������������������������������������������������������������������������20
9�4�1 Set output functions����������������������������������������������������������������������������20
9�4�2 Set switching limits for the hysteresis function �����������������������������������20
9�4�3 Set switching limits for the window function ���������������������������������������20
9�5 User settings (optional)��������������������������������������������������������������������������������21
9�5�1 Set delay time for the switching outputs ���������������������������������������������21
9�5�2 Set output logic for the switching outputs �������������������������������������������22
9�5�3 Set damping for the switching signal ��������������������������������������������������22

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9�5�4 Reset all parameters to factory setting �����������������������������������������������22
9�5�5 Set colour change of the display �������������������������������������������������������23
9�5�6 Graphical depiction of the colour change of the display ���������������������24
9�6 Diagnostic functions ������������������������������������������������������������������������������������27
9�6�1 Read min/max values for the system pressure ����������������������������������27
9�6�2 Read overload processes ������������������������������������������������������������������27
10 Operation���������������������������������������������������������������������������������������������������������27
10�1 Read the set parameters ���������������������������������������������������������������������������27
10�2 Self-diagnostics / fault indications ������������������������������������������������������������28
11 Technical data ��������������������������������������������������������������������������������������������������29
11�1 Setting ranges��������������������������������������������������������������������������������������������29
11�1�1 Setting ranges in operating mode 2��������������������������������������������������29
11�1�2 Setting ranges in operating mode 3��������������������������������������������������30
11�2 Further technical data ��������������������������������������������������������������������������������32
12 Factory setting �������������������������������������������������������������������������������������������������32
1 Preliminary note
1.1 Symbols used
►Instruction
> Reaction, result
[…] Designation of keys, buttons or indications
→Cross-reference
Important note
Non-compliance may result in malfunction or interference
Information
Supplementary note

4
2 Safety instructions
• The device described is a subcomponent for integration into a system�
- The manufacturer is responsible for the safety of the system�
- The system manufacturer undertakes to perform a risk assessment and to
create documentation in accordance with legal and normative requirements
to be provided to the operator and user of the system� This documentation
must contain all necessary information and safety instructions for the operator,
the user and, if applicable, for any service personnel authorised by the
manufacturer of the system�
• Read this document before setting up the product and keep it during the entire
service life�
• The product must be suitable for the corresponding applications and
environmental conditions without any restrictions�
• Only use the product for its intended purpose (→ Functions and features).
• Only use the product for permissible media (→ Technical data).
• If the operating instructions or the technical data are not adhered to, personal
injury and/or damage to property may occur�
• The manufacturer assumes no liability or warranty for any consequences
caused by tampering with the product or incorrect use by the operator�
• Installation, electrical connection, set-up, programming, configuration, operation
and maintenance of the product must be carried out by personnel qualified and
authorised for the respective activity�
• Protect units and cables against damage�
3 Functions and features
The device monitors the system pressure of machines and installations�

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3.1 Applications
Type of pressure: relative pressure
Order no. Measuring range
Permissible
overload pressure
*)
Bursting pressure
bar PSI bar PSI bar PSI
Pressure sensors with G¼ internal thread
PN7160 0���600 0…8700 800 11580 2500 36250
PN7070 0���400 0…5800 800 11580 1700 24650
PN7071 0���250 0…3620 500 7250 1200 17400
PN7092** 0���100 0…1450 300 4350 650 9400
PN7093** 0���25 0…362 150 2175 350 5075
PN7094** -1���10 -14�5…145 75 1087 150 2175
PN7096 0���2�5 0…36�2 20 290 50 725
PN7097 0���1 0…14�5 10 145 30 450
PN7099 -1���1 -14�5���14�5 10 145 30 450
Pressure sensors with G¼ external thread
PN7560 0���600 0…8700 800 11580 2500 36250
PN7570 0���400 0…5800 800 11580 1700 24650
PN7571 0���250 0…3620 500 7250 1200 17400
PN7592** 0���100 0…1450 300 4350 650 9400
PN7593** 0���25 0…362 150 2175 350 5075
PN7594** -1���10 -14�5…145 75 1087 150 2175
PN7596 0���2�5 0…36�2 20 290 50 725
PN7597 0���1 0…14�5 10 145 30 450
PN7599 -1���1 -14�5���14�5 10 145 30 450
*) With static overload pressure or max� 100 million pressure cycles�
**)
Use devices with a measuring range ≥ 250 bar for gas applications > 25 bar!
As an alternative, ifm’s PN7072 or PN7572 sensors can be used for gas applications for
a measuring range of 0���100 bar�
MPa = (measured value in bar) ÷ 10
kPa = (measured value in bar) x 100

6
Avoid static and dynamic overpressure exceeding the specified overload
pressure by taking appropriate measures� The indicated bursting pressure
must not be exceeded�
Even if the bursting pressure is exceeded only for a short time, the unit
may be destroyed. NOTE: Risk of injury!
The units are vacuum resistant�
Pressure Equipment Directive (PED):
The units comply with the Pressure Equipment Directive and are designed
and manufactured for group 2 fluids in accordance with the sound
engineering practice. Use of group 1 fluids on request!
4 Function
• The unit displays the current system pressure�
• It generates output signals according to the operating mode and the parameter
setting�
• It moreover provides the process data via IO-Link�
• The unit is designed for fully bidirectional communication�
So the following options are possible:
- Remote display: reading and displaying the current system pressure�
- Remote parameter setting: reading and changing the current parameter
setting�
- IO-Link parameter setting (→ 4.4)

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4.1 Operating modes
Operating mode 1
If operating mode 1 is used, note the operation instructions of the old devices,
as the device functions may differ from these operating instructions� Operating
instructions: → www�ifm�com
Description In this operating mode the sensor behaves like its previous
version�The following old devices are concerned:
PE7002, PE7003, PE7004, PE7006, PE7009�
PN7000, PN7001, PN7002, PN7003, PN7004, PN7006, PN7007,
PN7009, PN7060, PN7200, PN7201, PN7202, PN7203, PN7204,
PN7206, PN7207, PN7209, PN7300, PN7302, PN7303, PN7304�
PY7000, PY7001, PY7002, PY7003, PY7100�
Application To ensure compatibility to old devices if sensors are replaced�
IODD designation IO Device Description - IODD:
At www�ifm�com in the download area of the corresponding old
device�
Operating mode 2
Description Operating mode on delivery�
Application Standard applications�
IODD designation E�g� PN7094 Factory setting / (CMPT = 2):
At www�ifm�com in the download area of the corresponding article�

8
Operating mode 3
Description High IO-Link process value and parameter resolution
(device-specific: see IODD suitable for the operating mode)�
The menu items [ou1] and [ou2] are extended by the setting
option [OFF] (→ 9.4.1)�
IO-Link standard command "Flash on" is available (→ 4.4.2)�
The following IO-Link markings are available: Application Specific
Tag, Function Tag and Location Tag (→ 4.4.2)�
This operating mode is available as of device status
BA�For the device status see the labelling on the device�
BA xxxx
PNxxxx
Application Improved controllability via IO-Link�
Highly granular setting of switch-on and switch-off points�
IODD designation E�g� PN7094 Status_B High Resolution / (CMPT = 3):
At www�ifm�com in the download area of the corresponding
article�
Manual selection of the operating mode see (→ 9.2), selection of the
operating mode via IO-Link interface see → additional document on the
selection of the operating mode at www�ifm�com
4.2 Communication, parameter setting, evaluation
OUT1 (pin 4) • Switching signal for system pressure limit
• Communication via IO-Link
OUT2 (pin 2) • Switching signal for system pressure limit

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4.3 Switching function
OUTx changes its switching status if it is above or below the set switching limits
(SPx, rPx)� The following switching functions can be selected:
• Hysteresis function / normally open: [OUx] = [Hno] (→ fig. 1).
• Hysteresis function / normally closed: [OUx] = [Hnc] (→ fig. 1).
First the set point (SPx) is set, then the reset point (rPx)�
The hysteresis defined remains even if SPx is changed again�
• Window function / normally open: [OUx] = [Fno] (→ fig. 2).
• Window function / normally closed: [OUx] = [Fnc] (→ fig. 2).
The width of the window can be set by means of the difference between FHx
and FLx� FHx = upper value, FLx = lower value�
FH
FL
1 2
P = system pressure; HY = hysteresis; FE = window
When set to the window function the set and reset points have a fixed
hysteresis of 0�25 % of the measuring span�

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4.4 IO-Link
4.4.1 General information
This device has an IO-Link communication interface which requires an IO-Link
capable module (IO-Link master) for operation�
The IO-Link interface enables direct access to the process and diagnostic data
and provides the possibility to set the parameters of the unit during operation�
In addition communication is possible via a point-to-point connection with a USB
adapter cable�
The IODDs necessary for the configuration of the unit, detailed information about
process data structure, diagnostic information, parameter addresses and the
necessary information about the required IO-Link hardware and software can be
found at www�ifm�com�
4.4.2 Functions only available via IO-Link communication
• HIPC: number of overload processes (→ 9.6.2)�
• HIPS: threshold for the overload counter (→ 9.6.2)�
• Flash on: via this standard command, the sensor can be localised in the plant�
When the command is used, the switching status LEDs flash and "IO-L" is
displayed�(Function only available in operating mode [3])�
• Application Specific Tag: freely definable text assigned to the unit�
• Function Tag: freely definable text describing the device function in the plant�
(Function only available in operating mode [3])�
• Location Tag: freely definable text describing the installation location in the
plant� (Function only available in operating mode [3])�
For more detailed information refer to the device-specific IO Device Description
PDF at www�ifm�com�

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5 Installation
Before installing and removing the unit: Make sure that no pressure is
applied to the system�
►Insert the unit in a G¼ process connection�
►Tighten firmly� Recommended tightening torque:
Pressure range in bar Tightening torque in Nm
-1���400 25���35
600 30���50
Depends on lubrication, seal and pressure load�
The sensor housing can be rotated by 345° with regard to the process connection�
Do not rotate past the end stop!

12
6 Electrical connection
The device must be connected by a qualified electrician�
The national and international regulations for the installation of electrical
equipment must be adhered to�
Voltage supply according to EN 50178, SELV, PELV�
►Disconnect power�
►Connect the device as follows:
Core colours
43
2 1
BN
WH
BK
BU
4
1
3
2OUT2
L+
L
OUT1
BK black
BN brown
BU blue
WH white
OUT1: switching output or IO-Link
OUT2: switching output
Colours to DIN EN 60947-5-2
Example circuits
2 x positive switching 2 x negative switching
L
L+
3
4
2
1
BU
BK
WH
BN
2: OUT2
4: OUT1 L
L+
3
4
2
1
BU
BK
WH
BN
2: OUT2
4: OUT1

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7 Operating and display elements
321
9 10 11
4 5 6 7 8
12
1 to 8: Indicator LEDs
LED 1 Switching status OUT1 (on if output 1 is switched)�
LED 8 Switching status OUT2 (on if output 2 is switched)�
LEDs
2 - 7
System pressure in the indicated unit of measurement�
9: Enter button [●]
- Selection of the parameters and acknowledgement of the parameter values�
10 to 11: Arrow keys up [▲] and down [▼]
- Setting of the parameter values (scrolling by holding pressed, incrementally by pressing
once)�
12: Alphanumeric display, 4 digits
- Display of the current system pressure�
- Display of the parameters and parameter values�

14
8 Menu
8.1 Menu structure: main menu
RUN
1
2
Menu items highlighted in grey,
e�g� [ FH1 ] are only active when
assigned parameters have been
selected�

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8.2 Explanation of the menu
8.2.1 Explanation of menu level 1
SPx/rPx Upper / lower limit for system pressure at which OUTx switches with hysteresis
setting� SPx/rPx is displayed if the parameter [Hno] or [Hnc] was set for OUTx
in the menu Extended Functions "EF"�
FHx/FLx Upper / lower limit for system pressure at which OUTx switches with window
setting� FHx/FLx is displayed if the parameter [Fno] or [Fnc] was set for OUTx
in the menu Extended Functions "EF"�
EF Extended functions / opening of menu level 2�
8.2.2 Explanation of menu level 2
rES Restore factory setting�
ou1 Output function for OUT1:
• Switching signal for the pressure limits: hysteresis function [H ��] or window
function [F ��], either normally open [� no] or normally closed [� nc]�
• Output off [OFF] (function only available in operating mode [3])�
ou2 Output function for OUT2:
• Switching signal for the pressure limits: hysteresis function [H � �] or window
function [F � �] as normally open [� no] or normally closed [� nc] each�
• Output off [OFF] (function only available in operating mode [3])�
dS1 / dS2 Switching delay for OUT1 / OUT2�
dr1 / dr2 Switch-off delay for OUT1 / OUT2�
uni
Standard unit of measurement for system pressure (display):
[bAr] / [mbar] / [MPA] / [kPA] / [PSI] / [inHG]�
The selectable units of measurement depend on the respective unit�
See table Setting ranges (→ 11.1.1)�
P-n Output logic: PnP / nPn�
Lo Minimum value memory for system pressure�
Hi Maximum value memory for system pressure�
dAP Damping of the measured signal�
coLr Assignment of the display colours "red" and "green" within the measuring
range�
cFH / cFL Upper / lower value for colour change� Parameter only active after selection of
a freely definable colour window in the coLr parameter: [r-cF] or [G-cF]�
diS Update rate and orientation of the display�
CMPT Selection of the operating mode

16
9 Parameter setting
During parameter setting the unit remains in the operating mode� It continues its
monitoring functions with the existing parameters until the parameter setting has
been completed�
9.1 Parameter setting in general
3 steps must be taken for each parameter setting:
1Select parameter
► Press [●] to get to the menu.
► Press [▲] or [▼] until the required
parameter is displayed�
2Set parameter value
► Press [●] to edit the selected
parameter�
► Press [▲] or [▼] for at least 1 s.
> After 1 s: setting value is changed:
incrementally by pressing the button
once or continuously by keeping the
button pressed�
Numerical values are incremented continuously with [▲] or decremented with [▼]�
3Acknowledge parameter value
► Briefly press [●].
> The parameter is displayed again�
The new setting value is saved�
Set other parameters
► Press [▲] or [▼] until the required parameter is displayed.
Finish parameter setting
► Press [▲] or [▼]
several times until the current measured value is displayed or wait for
30 s�
> The unit returns to the process value display�

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If [C�Loc] is displayed when an attempt is made to modify a parameter
value, an IO-Link communication is active (temporary locking)�
If [S�Loc] is displayed, the sensor is permanently locked via software� This
locking can only be removed with a parameter setting software�
• Change from menu level 1 to menu level 2:
► Press [●] to get to the menu.
► Press [▲] or [▼] until [EF] is
displayed�
► Press [●].
> The first parameter of the submenu is
displayed (here: [rES])�
Change from menu level 1 to menu level 2 when a parameter setting
software is used:
Activate the [EF] button�
• Locking / unlocking
The unit can be locked electronically to prevent unintentional settings�
►Make sure that the unit is in the
normal operating mode�
► Press [▲] + [▼] simultaneously for
10 s�
> [Loc] is displayed�
10 s
During operation: [Loc] is briefly displayed if you try to change parameter values�

18
For unlocking:
► Press [▲] + [▼] simultaneously for
10 s�
> [uLoc] is displayed�
10 s
On delivery: not locked�
• Timeout:
If no button is pressed for 30 s during parameter setting, the unit returns to the
operating mode with unchanged values�
• Exit a parameter without applying the settings
To exit a parameter without applying the
settings:
►Press [▲] + [▼] simultaneously�
> Return to the menu level�
• Exit menu level
To exit the menu level:
►Press [▲] + [▼] simultaneously�
> Menu level 2 changes to level 1
or
level 1 changes to display�

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9.2 Define the operating mode (optional))
►Select [CMPT] and set the operating mode
- [1] = operating mode 1
- [2] = operating mode 2
- [3] = operating mode 3
Description of the operating modes see (→ 4.1)
When using IO-Link, an IODD suitable for the operating mode must
be used�
When the operating mode is changed, all parameters are reset to
factory setting�
9.3 Configure display (optional)
►Select [uni] and set the unit of measurement:
- [bAr], [mbAr],
- [MPA], [kPA],
- [PSI],
- [inHG]
The selectable units of measurement depend on the respective unit�
See table Setting ranges (→ 11.1.1)�
►Select [diS] and set the update rate and orientation of the display:
- [d1]: update of the measured values every 50 ms�
- [d2]: update of the measured values every 200 ms�
- [d3]: update of the measured values every 600 ms�
- [rd1], [rd2], [rd3]: display as for d1, d2, d3; rotated by 180°�
- [OFF] = the measured value display is deactivated in the Run mode�
The LEDs remain active even if the display is deactivated�
Error messages are displayed even if the display is deactivated�
Even with unsteady pressure characteristics [d1] provides optimum
readability; the corresponding algorithms are stored�

20
9.4 Set output signals
9.4.1 Set output functions
►Select [ou1] and set the switching function:
- [Hno] = hysteresis function/normally open,
- [Hnc] = hysteresis function/normally closed,
- [Fno] = window function/normally open,
- [Fnc] = window function/normally closed,
- [OFF] = output off�
Parameter [OFF] is only available in operating mode 3 ([CMPT] = [3])�
►Select [ou2] and set the function:
- [Hno] = hysteresis function/normally open
- [Hnc] = hysteresis function/normally closed
- [Fno] = window function/normally open,
- [Fnc] = window function/normally closed,
- [OFF] = output off�
Parameter [OFF] is only available in operating mode 3 ([CMPT] = [3])�
9.4.2 Set switching limits for the hysteresis function
►[ou1] / [ou2] must be set as [Hno] or [Hnc]�
►Select [SP1] / [SP2] and set the value at which the output switches�
►Select [rP1] / [rP2] and set the value at which the output is reset�
rPx is always smaller than SPx� The unit only accepts values which are lower
than the value for SPx�
9.4.3 Set switching limits for the window function
►[ou1] /[ou2] must be set as [Fno] or [Fnc]�
►Select [FH1] / [FH2] and set the upper limit value�
►Select [FL1] / [FL2] and set the lower limit value�
FLx is always lower than FHx� The unit only accepts values which are lower
than the value for FHx�
This manual suits for next models
18
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