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INDCO TL Series User manual

INDCO, Inc. M-M-30136 mixer manual TL date: 2/18/21
Tote Lid
Mount
Mixers
OWNERS
MANUAL
TL SERIES MIXERS
Contents: Page:
Model - Drawing Data . . . . 2
Safety, General & Receiving. . . . 3
Installation . . . . . . 4
Operation . . . . . . 4
Maintenance . . . . . . 4
Parts List . . . . . . 5,7
Exploded View . . . . . 6
INDCO, Inc.
4040 Earnings Way
New Albany, IN 47151
phone: 812-945-4383
fax: 812-942-9742
web: www.indco.com
Warranty
Our products are guaranteed against
defective materials and workmanship, we
will repair or replace such items as may
prove defective at our option. Warranty
period is one year on items manufactured
by INDCO, except for the MixMaster
Series Shakers which carries a two year
warranty. On items not manufactured by
INDCO, the manufactures warranty applies.
All component parts of our products are
covered by this warranty, except for normal
wear items such as belts or impellers. We
cannot be responsible for damage or abuse
to equipment caused by improper installation
or operation. Warranties can also be voided
by unauthorized disassembly of equipment.
For warranty repairs, equipment is returned
to INDCO at the customer’s expense; we
will repair and return to customer at our
expense. Under no circumstances will
we allow labor charges or other expense
to repair defective merchandise. This
warranty is exclusive and is in lieu of all other
warranties, whether express or implied.
INDCO shall not be liable for any other
damages, whether consequential, indirect,
or incidental, arising from the sale or use of
its products.
page 1 of 7
INDCO, Inc. M-M-30136 mixer manual TL date: 02/18/21
Tote Lid Mount Portable Mixer
100 - Motor:
Part No.:
HP: RPM:
volts: cycles: phase:
frame: enclosure:
200 - Shaft:
Diameter
• Total length
• Length exposed
300 - Impellers:
Diameter
Type
Model:
Serial No.:
Date:
Order No.:
TL Series
100
100
200
300
56C face mount
page 2 of 7
Plastic Tote Lid
INDCO, Inc. M-M-30136 mixer manual TL date: 3/18/21
Safety
Please follow the below safety precautions. If there are any
questions, please call INDCO at 800-942-4383.
Please read this complete manual before trying to operate
your mixer. Failure to follow these instructions could result
in serious bodily injury or death.
• Do not touch moving parts while mixer is operating.
Do not wear loose-fi tting clothes or jewelry around an
operating mixer. Keep all hands, feet, clothes, neckties,
necklaces and other objects clear of moving parts.
• Never move the unit without a suitable lifting device.
• Have a qualifi ed individual bring power to your unit.
• Always ground the unit. Never use an extension
cord.
• Never run the unit in open air.
• Never adjust the speed without the unit running.
• Always lockout the power when working on the unit.
Electric Motor Safety:
Motors should be installed, protected and fused in
accordance with latest issue of National Electrical Code,
NEMA Standard Publication No. MG 2 and local codes.
Frames and accessories of motors should be grounded
in accordance with National Electrical Code (NEC) Article
430. For general information on grounding refer to NEC
Article 250.
Not all rotating parts are guarded. Keep hands and clothing
away from moving parts.
Trained, qualifi ed personnel should make electrical repairs
and non-standard connections.
If environment has hazardous combustible fumes present,
use only explosion-proof electric motors.
Air Motor Safety:
The air motor is designed to be driven by compressed
air and under no circumstances be driven with any other
gases. Fluids, particles, solids or any substance mixed
with air, particularly combustible substances likely to cause
explosions, must not drive air motor.
• Do not drive with fl ammable or explosive gases or
operate unit in an atmosphere containing them.
• Air motor is designed for air only. Do not allow corrosive
gases or particulate material to enter motor. Water
vapor, oil-based contaminants, or other liquids must be
fi ltered out.
• Do not use a hammer or force coupling or drive pulley
onto shaft when installing drive onto air motor. This
causes end thrust that could damage air motor.
• Ambient temperature should not exceed 250°F.
• Beware of any exposed and/or movable parts. Proper
guards should be in place to prevent personal and/or
property damage.
• Solid or liquid material exiting unit can cause eye or skin
damage. Keep away from air stream.
• Always disconnect air supply before servicing.
• Do not allow air motor to “run free” at high speeds with no
loads. Excessive internal heat build-up, loss of internal
clearances and rapid motor damage will result.
• Some models may exceed 85dB(A) sound level.
Hearing protection should be worn when in close
General
• Single-phase TEFC models include cord, plug and
switch.
• EP models must be wired in the fi eld by the user.
• Air motors include exhaust muffl er.
TL - Tote Lid Series
Tote Lid mixers are ideal for agitation of 275 gallon and 330
gallon IBC totes and can be fastened to the 5-1/2” opening
in the center of plastic IBC Totes. The TL mixers are light-
duty that are great for keeping water-like materials moving
inside your tote.
Receiving
Before removing any packing, visually inspect the exterior
of the shipment for any sign of damage. Should there be
any damage, bring it to the attention of the delivering UPS or
truck line and note the same on the receiving ticket. Should
there be damage you must place a claim with the truck line.
They are the only ones who will pay for the damage done
and you are the only one who can place that claim.
page 3 of 7
INDCO, Inc. M-M-30136 mixer manual TL date: 2/18/21
Shaft & Coupler
To install mixer shaft, back off the set screws as far as
possible without removing them. Insert mixing shaft into
the coupler as far as it will go. Tighten the set screws
fi rmly to secure the shaft to the coupler.
Impellers
The standard impellers are 3-bladed marine style. To install
the propeller, back off the set screw(s) as far as possible
without removing them. Insert mixing shaft into the bore
and tighten the set screw(s) fi rmly to secure the shaft to
the propeller.
shaft
set screws
Installation
Your new mixer is supplied assembled complete except
for the impeller(s) and impeller-shaft which have to be
fi tted to the machine before it’s operational.
Impeller Placement
For mixers with ONE impeller, mount it 1 to 2 impeller
diameters distance off the bottom of mixing container.
For mixers with TWO or more impellers, mount the lowest
impeller 1 to 2 impeller diameters distance off the bottom
of mixing container. Mount the other impellers 1 to 2
impeller diameters apart. The uppermost impeller should
be positioned approximately 1 impeller diameter under the
surface of the liquid.
The above guide-lines are “rules of thumb” and may not
be the best for your situation. Experimenting with impeller
placement may provide your best results.
shaft coupler
set screws
shaft
Mounting Lid - Air or Electric 56C Mount
Mount the mixer to your totes using the plastic tote cap.
Thread the tote cap onto the threaded opening to mount.
Operation
Electric Power: Once the electric motor has been wired,
check rotation to be sure the mixer shaft is rotating in a
clock-wise direction, looking downward into the container.
Air Power: Check to ensure the air valve is in the closed
position, then connect air supply. Check rotation to be
sure the mixer shaft is rotating in a clock-wise direction,
looking downward into the container.
Once the mixer is in the container, it is now safe to oper-
ate.
CAUTION:
Never run mixer without a propeller.
Never run the propeller in open air.
Never run propeller outside a container.
Maintenance
Maintaining your mixer is not diffi cult if you follow these
guidelines:
- Keep the mixer clean.
- Check all set-screws and fasteners, tighten as needed.
- Check all wiring on a regular basis and repair as
needed.
- Air motor powered units:
• Keep air supply dry and oil in the lubricator.
Lubrication:
Gear Drive Models:
The gear box contains oil from the factory.
The recommended replacement oil is:
- Gearbox models #RPQ1 and RPQ2:
• Mobil Extra Hecla
• Shell Oil Omala 680
• Texaco Meropa 680
• or equivalent to above
- For 50°F to 125°F ambient.
- RPQ1 Oil capacity is 11 ounces.
page 4 of 7
INDCO, Inc. M-M-30136 mixer manual TL date: 2/18/21
MTR-3/4-HUB-AIR-CCW Hub Mount - 3/4 HP (2AM-NCC-16) CCW rotation only
N-K202 Repair Kit* (2AM-NCC-16)
MTR-3/4-56C-AIR 56C Mount - 3/4 HP (2AM-NRV-90) bi-rotational
N-K510 Repair Kit* (2AM-NRV-90)
HDW-1/4-VALVE Needle valve, brass - 1/4”
HDW-2502-SNB Pipe nipple, steel - 1/4” X 2”
N-AL445 Muffl er, plastic
N-AC980 Muffl er, metal
MTR-1.5-HUB-AIR Hub Mount - 1.5 HP (4AM-NRV-22B) bi-rotational
N-K205 Repair Kit* (4AM-NRV-22B)
MTR-1.5-56C-AIR 56C Mount - 1.5 HP (4AM-NRV-50C) bi-rotational
N-K206A Repair Kit* (4AM-NRV-50C)
HDW-1/4-VALVE Needle valve, brass - 1/4”
HDW-25-CNG Pipe nipple, steel - 1/4” X 7/8”
N-AL445 Muffl er, plastic
N-AC980 Muffl er, metal
MTR-4-56C-AIR 56C Mount - 4 HP (6AM-NRV-11A) bi-rotational
N-K208 Repair Kit* (6AM-NRV-11A)
HDW-1/2-VALVE Needle valve, brass - 1/2”
HDW-50-CNG Pipe nipple, steel - 1/2” X 1-1/8”
N-AC990 Muffl er, metal
* Repair Kits include: Vanes, shaft seal, o-rings, DE & NDE bearings,
body & end cap gaskets.
Parts List - Drive Motors
Item 100 Part No. Description
MTR-1/2-56C-1-EP 56C, fi xed speed 1/2 HP Explosion-Proof 115/230VAC 1-phase
MTR-1/2-56C-1-TEFC 56C, fi xed speed 1/2 HP TEFC 115/230VAC 1-phase
CPG-INLINE-18/3 Cord 18/3 - 6’, plug and in-line ON-OFF switch
page 5 of 7
INDCO, Inc. M-M-30136 mixer manual TL date: 2/18/21
Parts List: TL Series
Air & Electric Motor
56C Motor Flange
- Direct Drive -
300
400
201
100
100
501
500
page 6 of 7
INDCO, Inc. M-M-30136 mixer manual TL date: 2/18/21
Item Description Part No. Qty.
see ‘Parts List - Drive Motors’ 1
see ‘Parts List - Drive Motors’ 1
CPL-6275 1
SS736 1
100. Motor, air
100. Motor, electric
201. Coupling - shaft, 5/8” bore X 3/4” bore - stainless
300. Shaft - impeller, 3/4” dia. X 36” long - stainless
300. Shaft - impeller, 3/4” dia. X 40” long - stainless
300. Shaft - impeller, 3/4" dia. X 43" long - stainless
SS740
SS743
1
1
400. Impellers specify model 1~2
401. Set screw (not shown) specify model 2~4
500. Tote Lid N-IBC-LID 1
Parts List: TL Series
page 7 of 7

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