
User Guide 4 of 46 Rev. 1.0
2022-03-09
48V Battery Switch Reference Design
Table of contents
About this document....................................................................................................................... 1
Important notice ............................................................................................................................ 2
Safety precautions.......................................................................................................................... 3
Table of contents............................................................................................................................ 4
1 The kit at a glance .................................................................................................................. 5
1.1 Scope of supply .......................................................................................................................................5
1.2 Block diagram..........................................................................................................................................6
1.3 Main features ...........................................................................................................................................6
1.4 Technical data .........................................................................................................................................7
2 System and functional description........................................................................................... 8
2.1 Getting started.........................................................................................................................................8
2.2 Description of the functional blocks.......................................................................................................9
2.2.1 Power supply......................................................................................................................................9
2.2.2 Power stage........................................................................................................................................9
2.2.3 Precharge circuit ..............................................................................................................................10
2.2.4 MOSFET gate driver..........................................................................................................................11
2.2.5 Shunt based current sensing ...........................................................................................................12
2.2.6 Hall based current sensor ................................................................................................................14
2.2.7 Freewheeling....................................................................................................................................16
2.2.8 Microcontroller interface .................................................................................................................17
2.3 Basic operation......................................................................................................................................18
2.3.1 Operating the switch via buttons and status LEDs .........................................................................18
2.3.2 Operating the switch via command line interface..........................................................................20
2.4 Configuration.........................................................................................................................................23
3 System design.......................................................................................................................27
3.1 Power board ..........................................................................................................................................27
3.1.1 Power board schematics .................................................................................................................29
3.1.2 Power board layout..........................................................................................................................30
3.1.3 Power board bill of material ............................................................................................................32
3.2 Adaptor board .......................................................................................................................................34
3.2.1 Adaptor board schematics...............................................................................................................34
3.2.2 Adaptor board layout.......................................................................................................................37
3.2.3 Adaptor board bill of material .........................................................................................................38
4 System performance .............................................................................................................40
4.1 Thermal performance ...........................................................................................................................40
4.2 Precharging ...........................................................................................................................................41
4.3 Overcurrent detection via shunt resistor .............................................................................................42
4.4 Overcurrent detection with hall sensor................................................................................................43
References....................................................................................................................................44
Revision history.............................................................................................................................45