Inflight Fitness CT-ILPC User manual

CT-ILPCASSEMBLYINSTRUCTIONS
IMPORTANTNOTICES
Readallwarninglabels,instruction placardsandthismanual beforeattempting
tousethismachine.Alwaysconsultyourphysicianand anexerciseprofessional
beforebeginning anyexerciseprogram/regimen.
Beforeanytestorusecheckforproperassemblyofthemachineincluding (but
notlimitedto):boltsand otherhardwarefastenedproperly, cablesinpulley
groovesand routedcorrectly.Forsafetyuse onlythetop weightforthefirst
machinemovement.
Maintainyourmachineingood working orderbyfollowing themaintenance
scheduleprovidedon theequipment.
It isstronglyrecommendedthataqualifieddealerassemblethis
CT-ILPCInclineLeg Press/CalfRaise
Shouldtherebeanyquestionduring assemblycontact yourauthorizedInflightFitness
dealerorcall directto7148214177.
Beforebeginningassemblyread thisinstructionmanualthoroughly. Unpack andverify
all partsandhardwarequantitiesagainstthepartsandhardwarelists.
Followtheassemblystepsinsequence. Failuretofollowtheorderof assemblywill
result indisassemblylaterandpossibledamagetothemachinecomponents.
The3/8 nutsprovided withthismachineare “centerlocking .Theyprovide amore
secureassemblythannylonlocking nuts.Pleasenotetheydo requiremoreforceto
tighten thannylonlocking nuts.
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CT-ILPCPARTSANDHARDWARE
PARTS
PLATINUMFRAMEPARTS
MainUpright SeatFrame BaseTube
Plate GuideRodBracket HandleAss’y
PLATINUMFRAMEPARTS
Footplate
CUSHIONFRAMEPARTS
Back Pad BottomPad
CABLESAND PULLEYS
ILPCCable 4 ½ Pulleys(5)
MISCELLANEOUS
GuideRods(2) Lube WeightStack Cushions(2)
InstructionPlacard WeightPinwithLanyardTopWeight
WeightLabels Manual 5 –15#WeightPlates
10 –10# Weight Plates 5 –5#Weight Plates
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CT-ILPCPARTSANDHARDWARE
HARDWARE
DESCRIPTION QUANTITY
Bolts
4
3 2
2 2
2
4
1
2
2
Washers
FlatWashers32
4
CamWasher1
Nutsand Miscellaneous
17
Flat HeadScrews 4
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CT-ILPCASSEMBLYINSTRUCTIONS
MAINSTRUCTUREASSEMBLY
A1. Assemblethe SeatFrametotheBaseTubeandMainUprightusing4 –3/8 x4 ¾
bolts,4–curvedwashers, 4 –flatwashersand4 –3/8 nuts. Donotfullytighten the
boltsatthistime.
A2. Assemblethe longersideof the BentSupportTube tothe MainUprightusing1 –
Plate, 2 –3/8 x3 bolts,4 –flatwashers,and 2 –3/8 nuts. Assembletheshorter
sideof theBentSupport Tube tothe Seat Frameusing2-3/8 x2 ¾ bolts,4 –flat
washersand2 –nuts.Fullytighten theboltsat thistime.
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CT-ILPCASSEMBLYINSTRUCTIONS
PAD AND FRAMEPARTS
B1. AssembletheFootplatetotheSeat Frameusing4 –3/8 x 1 ¾ flat head screws, 4
–flatwashersand4 –3/8 nuts.
B2. AssembletheHandleAssemblytotheslidingSeat SledAssemblyusing2–3/8 x
1bolts,4 –flatwashersand2–3/8 nuts.
B3. AssembletheBottomPad tothe SeatSled Assemblyusing2 –3/8 x 11/4 bolts
withbluepatchand2–3/8 flat washers.
B4. AttachtheBack Padtothe SeatSled Assemblyusing2- 3/8 x 2 ½ boltswithblue
patchand2 –3/8 flatwashers.
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CT-ILPCASSEMBLYINSTRUCTIONS
WEIGHTSTACKANDCABLEASSEMBLY
C1. Insert GuideRodsintothebaseofthe LoopUpright. AllowGuideRodstolean back
awayfromthemachine. Placeoneweightstack cushiononeachGuideRod and
slidedowntothebase.ApplylubricanttotheGuideRodsfromtheweightstack
cushionstothetopsof theGuideRods.
Makingsurethatthe recess fortheweightlabelsisfacingtowardsthemachine and
thatthethreepadsarefacing downslideontotheGuide Rods:5 –15lb. weight
plates,10 –10lb.weightplatesand5 –5lbweightplates. Placethe TopWeight
withCableon theGuide Rodswiththedrilledholefacingthe machineandslide
downtothe stack.
C2. Beforeproceeding withthe cableinstallationslidetheloopoftheweightpinlanyard
overtheendof theILPCCabledowntothetopweight.
C3. Install GuideRod Bracketontotopofguiderods.Placethe ILPCCableoverone4
½ pulleyand slideupbetweentheplatesof the MainUprightat theslot. Standthe
weight stack assemblyuprightandbolt theGuideRod Bracket,PulleyandLoop
Uprighttogetherusing1 –3/8 x2 bolt, 1 -CamWasher,2 –3/8 flatwashers, and
1–3/8 nut.Donot tighten atthistime.
C4. PlacetheILPC Cableoverone4 ½ pulleyand slideupbetweentheplatesof the
MainUprightattheholenearthecorner.Boltthepulleyinplaceusing1 –3/8 x 1
¾ bolt, 2 –3/8 flatwashers,and1 –3/8 nut.
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CT-ILPCASSEMBLYINSTRUCTIONS
CABLEASSEMBLY(continued)
D1. Routethecabledownbetweentheplateswelded tothebaseof theLoop Upright.
and 1
D2.
weldedon thebaseoftheSeatFrameneartheBaseTube.Fasten thepulleyusing
1 , 2 s,and 1-3/8 nut.
D3.
frontofthe SeatFrame.Attachthe pulleyusing1
washers,and1
D4. Routethecableback tothechromeSelectorTubeandthreadthe cableintothe
threadedhole.
D5. Adjust thecabletensionfirstbyrotatingthecamwasherhigherinitsslot.Ifthe
tension isstill notenoughthen loosenthejamnutonthethreadedendofthecable
atthetopweight andthreadinthecabletoincreasetension. Re-tightenthe jamnut.
D6. AttachtheWeightLabelstothe recess intheweight plates.
If youareinstallingshroudsskipD7andproceedtoStepE1.
D7. Removethebackingfromtheadhesivetapeontheplacardand attachontheupper
righthandcornerof theMainUpright.Removethe protectivecoverfromthe
placard.
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CT-ILPCASSEMBLYINSTRUCTIONS
SHROUDINSTALLATION
E1. Attachthetwooffsetdoubleshroud bracketstotheMainUprightusingthe
preinstalledbuttonheadscrewsandwashers.
E1. AttachfivedoubleshroudbracketstotheMainUpright usingthe preinstalledbutton
headscrewsandwashers.
E2. Attachtheonesingleside shroud brackettotheMainUpright behindthe lower
pulleyusing thepre-installed buttonheadscrewandwasher.
E3. Attachthefrontshroudtothebracketsusing 7 –1/4 x ¾ button head screwsand
1/4 washers.
E4. Attachtherearshroudtothebracketsusing 8 –1/4 x ¾ button head screwsand
1/4 washers.
Note:Removetheprotectivecovering fromthe placardon thefront shroud.
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