Inflight Fitness MULTI-FLY/DELT User manual

0BMFD ASSEMBLY INSTRUCTIONS
1BIMPORTANT NOTICES
Read all warning labels, the instruction placard and this manual before
attempting to use this machine. Always consult your physician and an
exercise professional before beginning any exercise program/regimen.
Before any test or use check for proper assembly of the machine including
(but not limited to): bolts and other hardware fastened properly, cables in
pulley grooves and routed correctly. For safety use the top weight only for
the first machine movement.
Maintain your machine in good working order by following the maintenance
schedule provided on the equipment.
It is strongly recommended that a qualified dealer assemble this
MULTI-FLY/DELT machine
Should there be any question during assembly contact your authorized Inflight
Fitness dealer or call direct to 714 821 4177.
Before beginning assembly read this instruction manual thoroughly. Unpack and
verify all parts and hardware quantities against the parts and hardware lists.
Follow the assembly steps in sequence. Failure to follow the order of assembly
will result in disassembly later and possible damage to the machine components.
The 3/8” nuts provided with this machine are “centerlocking”. They provide a
more secure assembly than nylon locking nuts. Please note they do require
more force to tighten than nylon locking nuts.
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0BMFD PARTS AND HARDWARE
2BHARDWARE
5BDESCRIPTION QUANTITY
Bolts
3/8” x 8 ½” 4
3/8” x 5 ½” 6
3/8” x 3” 2
3/8” x 2 ¾” 4
3/8” x 2” 1
3/8” x 1 ¾” 2
3/8” x 1 ¼” 4
½”” x 3 ¾” 4
¼”x1¾” 2
6BScrews
3/8” x ¾” Buttonhead Screws 4
7BWashers and Nuts
3/8” Curved Washers 4
3/8” Flat Washers 40
3/8” Nuts – Center-locking 17
1/2” Flat Washers 8
1/2” Nuts 4
1/4” Nuts 2
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1BMFD PARTS AND HARDWARE
3BPARTS
4BWHITE / PLATINUM FRAME PARTS
Loop Upright Stabilizer Base Tube
Top Beam L/H Corner Bracket (2) R/H Corner Bracket (2)
Upper Pulley Bracket L/H Pivot Arm R/H Pivot Arm
L/H Arm Seat Support Back Support
R/H Arm Plate (2 hole)
8BBLACK FRAME PARTS
L/H Cam R/H Cam
9BCABLES AND PULLEYS
MFD Cable 4 ½” Pulleys (3)
10BMISCELLANEOUS
Guide Rods (2) Lube Weight Stack Cushions (2)
Seat Pad Back Pad Instruction Placard
Weight Labels Manual Top Weight
5-5# Weight Plates 10-10# Weight Plates 5-15# Weight Plates
Weight Selector Stem 3/4” Threaded Shaft (2) Weight Pin with Lanyard
Flange Bearings (4)
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0BMFD ASSEMBLY INSTRUCTIONS
1BMAIN STRUCTURE ASSEMBLY
A. Attach Loop Upright, Base Tube, and Stabilizer using 4 – 3/8” x 8 ½” bolts, 4
– curved 3/8” washers, 4 – 3/8” flat washers and 4 - 3/8” nuts.
B. Attach Main Upright to Base Tube using one L/H Corner Bracket and one R/H
Corner Bracket and 3 – 3/8” x 5 ½” bolts, 6 – 3/8” flat washers and 3 – 3/8”
nuts.
C. Attach Top Beam to Loop Upright using 2 – 3/8” x 2 ¾” bolts and 2 3/8” flat
washers (no nuts).
D. Attach the Top Beam to the Main Upright using one L/H Corner Bracket and
one R/H Corner Bracket and 3 – 3/8” x 5 ½” bolts, 6 – 3/8” flat washers and 3
– 3/8” nuts.
WEIGHT STACK ASSEMBLY
E. Insert Guide Rods into the base of the Loop Upright. Allow Guide Rods to
lean back towards stabilizer.
Place one weight stack cushion on each Guide Rod and slide down to the
base.
Apply lubricant to the Guide Rods from the weight stack cushions to the tops
of the Guide Rods.
Making sure that the recess for the weight labels is facing towards the
machine and that the three pads are facing down slide onto the Guide Rods:
5 – 15lb. Weights, 10 – 10lb. Weights and 5 – 5lb. Weights.
Place Top Weight on the Guide Rods with the drilled hole facing the machine
and slide down to the stack.
F. Install Upper Pulley Bracket by placing the pins into the tops of the Guide
Rods. Stand weight stack up right and fasten Upper Pulley Bracket to the
Loop Upright and Top Beam using the 2 – 3/8” x 2 ¾” bolts and 2 – 3/8” flat
washers installed in Step C.
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2BMFD ASSEMBLY INSTRUCTIONS
CAM AND ARM ASSEMBLY
G. Attach the four Flange Bearings to the Top Beam using 4 – ½” x 3 ¾” bolts, 8
– ½” flat washers, and 4 - ½” nuts. Do not fully tighten nuts.
H. Attach the back support to the Main Upright using 2 – 3/8” x 2 ¾” bolts, 4 –
3/8” flat washers, and 2 - 3/8” nuts.
I. Attach the Seat Support and Plate to the Main Upright using 2 - 3/8” x 3” bolts,
4 – 3/8” flat washers, and 2 – 3/8” nuts.
J. Insert the R/H Pivot Arm into the R/H Cam and install the shaft of the Pivot
Arm through the two Flange Bearings using the shaft collar and 1 – ¼” x 1 ¾”
bolt and 1 ¼” nut.
K. Insert the L/H Pivot Arm into the L/H Cam and install the shaft of the Pivot
Arm through the two Flange Bearings using the shaft collar and 1 – ¼” x 1 ¾”
bolt and 1 ¼” nut.
L. Attach the Left Arm and Right Arm to the Pivot Arms (bumpers towards the
center) using the ¾” shafts and 4 – 3/8” x ¾” buttonhead screws and 4 – 3/8”
washers.
M. Make sure the surfaces of the cams are parallel to the Top Beam and tighten
the ½” bolts holding the Flange Bearings. Tighten the setscrews in the Flange
Bearings.
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3BMFD ASSEMBLY INSTRUCTIONS
CABLE AND PULLEY INSTALLATION
N. Insert the Weight Pin into one of the 5lb. weight plates. Remove the 3/8” cap
screw from the Top Weight. Lift the “U”-Bracket Weldment from the Top
Weight and selector stem. Install the loop of Weight Pin lanyard over the
round clevis beneath the “U”- Bracket. Re-install the “U”-Bracket Weldment
to the Top Weight.
O. Place MFD cable under 1 – 4 ½” Pulley and fasten pulley to “U”- Bracket
above Top Weight using 1 – 3/8 x 2” bolt, 2 - 3/8” flat washers, and 1 – 3/8”
nut.
P. Route cable ends up to the Upper Pulley Bracket. Place a 4 ½” Pulley under
each cable end and insert the pulleys within the Pulley Bracket plates.
Fasten using 2 – 3/8” x 1 ¾” bolts, 4 – 3/8” washers, and 2 – 3/8” nuts.
Q. Route the cable ends forward to the L/H and R/H Cams and install the ball
ends into the hooks welded on the Cams.
PADS
R. Attach the Bottom Pad and Back Pad using 4 – 3/8” x 1 ¼’ bolts and 4 – 3/8”
flat washers.
5BCABLE ADJUSTMENT
S. Once the Multi-Fly/Delt is completely assembled, loosen the jam-nuts behind
the rubber bumpers above the Cams. Thread the bumper in or out to remove
slack from the cables and align the arms. Make sure that the Weight Pin still
engages all weight plates with the Selector Stem. Once the cable tension is
correct re-tighten the jam-nuts.
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4BMFD ASSEMBLY INSTRUCTIONS
PLACARDS AND LABELS
T. Remove backing from foam tape on Instruction Placard. Attach Instruction
Placards to Loop Upright aligning outside edge of placard to top and outside
edge of Loop Upright.
U. Attach Weight Labels in recess provided on front of Weight Plates. All the
recesses should be aligned and to the right as you face the weight stack.
SHROUD HOLES AND SHROUD OPTION
V. If no Optional Shroud Kit was purchased install plastic caps in all 24 shroud
holes. If installing Shrouds fasten to Loop Upright using 12 – 3/8 x 2 ½” bolts,
20 – 3/8” flat washers and 8 – 3/8” nuts (hardware found in Shroud box). The
lower two bolts on each side of the Front Shroud fasten into threaded
fasteners pre-installed into the Front Shroud.
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