Ingersoll-Rand Zero ZG Series User manual

47804819
Edition 3
May 2023
Zero Gravity Air Balancer 2.0
ZG Series
B
A
Save these Instructions
User Manual

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When tool life has expired, it is recommended to:
•disassemble the tool.
•degrease the tool.
•separate tool parts by material for correct recycling.
Tool repair and maintenance should be conducted by an Authorized Service Center.
Refer all communications to the nearest Ingersoll Rand oce or distributor.
Manuals are available at ingersollrand.com
Table 1. Product Information Manuals
Publication CCN
Product Safety Information Manual 16598831
Product Information Manual 54072541
Product Parts Information Manual 16598849
Product Installation Manual 47646669001
Product Maintenance Manual 16598856
Declaration of Conformity 47808318001

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Product Description
This control kit is designed for use with an air balancer. It provides the ability to electronically move loads up and down using the handle
actuators or apply force directly to a lifted load.
WARNING
●Controller must be used by a single operator. Simultaneous command inputs may result in hazardous movements.
●Do not use this product or attached equipment for;
- lifting, supporting or transporting people.
- lifting or supporting loads over people.
●Do not operate this product in wet or explosive environments.
CAUTION
To reduce the risk of electric shock, do not expose to rain. Store indoors.
Specications
This device needs to be connected to a standard E type plug or B type plug (for other option, contact factory). It works from 100-150 V AC at
50 to 400Hz and the power consumption is 3.5A Max. This system is protected by 2 fuses (characteristics: T type, dimension 5x20 mm, 3.15A
250 V AC). Working pressure of 100 psi (6.9 bar) dry and clean air (30 microns lter must be used).
Model Code Explanation
Example:
Type of Control Kit
ZG = Zero Gravity
Wire
W = Wire Rope
S = Z-Stop
2 = Gen 2
Inches of Travel
080 = 80 in. (203 cm)
120 = 120 in. (305 cm)
Capacity
015 = 150 lb. (68 kg)
020 = 200 lb. (91 kg)
035 = 350 lb. (158 kg)
050 = 500 lb. (227 kg)
Type of Suspension Kit
00 = No Suspension
AT = ZRAT Rail
A1 = ZRA1 Rail
A2 = ZRA2 Rail
HM = Top Hook Mount
S2 = ZRS2 Rail
ZG 2W020 120 00S B
Type of Hook
B = Bullard
C = Steel Snap
Installation
WARNING
Prior to installation, refer to Product Safety Information Manual for all sections of installation.
1. To mount the ZG balancer, use brackets provided.
2. Connect air supply line to main air inlet using a 3/8" coupling.
3. Use 10 mm pipe for pneumatic connection.
Fig. A

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4. Connect power cord to the controller.
Note: Power supply 100-150 V AC, 50-400Hz.
Fig. B
Handle Installation
NOTICE
●For load hook installation and lash up instructions, refer to the balancer Installation Manual 47646669001.
●Install the control handle inline with the wire rope and the load (Fig. C) or mount the control handle in a remote location using
mounting brackets (Fig. D).
Fig. C Fig. D
B
A
B
A
Handle Connection
1. Connect the handle eye bolt to the wire rope eyelet.
2. Connect the electric spiral wire to the electronic box.
3. Connect the electric spiral wire to the plug on the top of the handle.
4. Tighten the ring clockwise for a secure connection.
Fig. E
3
4
1
Turn ON Power
5. Switch ON the controls using the power switch on the main box.
a. To disengage the operation, press the Emergency Stop Button located on the top of the handle.
WARNING
Do not touch the control handle during initialization of the controller kit.
6. Release the Emergency Stop Button by rotating clockwise until it pops.
7. Push the power button (green) on the handle to begin operation.

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Fig. F
6
7
B
A
Deate the Chamber
8. Three yellow lights indicate completion of initialization of the controller. When lit, pull down sleeve of the handle to deate the chamber.
Fig. G
B
A
Operation
WARNING
●Press Emergency Stop button to stop movement in case of an emergency.
●Make sure electrical wiring to the ZG balancer conforms to all relevant safety codes and regulations.
●Make sure all electrical connections are secure before applying power.
●Never operate equipment with damaged, frayed or twisted electrical cables.
●Before each shift or initial use, inspect the ZG balancer for visible wear and damage.
●Immediately disconnect main power if the ZG balancer is damaged.
●Only licensed electrical technicians, trained on this product, should be allowed to access electrical components to perform
troubleshooting and/or repair.
●Troubleshooting of the system by licensed electrical technicians is limited to visual inspection of components and sub assemblies
once the enclosures are opened.
●Before accessing electrical components, follow ‘lock-out, tag-out’ procedures to make sure that power to the system has been
disconnected.
●Disconnect air supply to the ZG balancer prior to maintenance.
Standard Operation
Red light stays ON for two seconds immediately after powering up the ZG balancer. During this time, load cell and the handle sensor resting
values are calculated by the controller. When the red light turns OFF, the ZG balancer is ready for operation. If the resting values of the handle
and load cell sensors are out of expected range, red light ashes rapidly. During this state, the ZG balancer is not able to operate.
Fig. H
B
A

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Float Mode
Engage Float Mode
To engage oat mode, release the handle. Float mode will be triggered by lack of contact with the handle. While oat mode is engaging, red
light will appear on the ZG balancer. Do not touch the handle while the controller is calculating load. Float mode is engaged and calculation
completes when three yellow lights appear on the controller.
WARNING
Do not apply force on the load (upward/downward) while oat mode is calculating as this will cause faulty calculation of the weight
and drift of the load.
Move loads up and down by acting direclty on the load itself.
Disengage Float Mode
Float mode disengages automatically once the handle is touched resulting in yellow lights on the controller to turn OFF. When yellow lights
turn OFF, use the handle sleeve to move load upward/downward.
Conguration Tool
This is a windows application which communicates with the controller over USB serial port and helps the user to change settings and
enable/disable the ZG balancer features.
Steps to be followed for using Conguration tool
●Turn ON the ZG balancer and wait for the red light to turn OFF.
●Connect the controller to laptop using a USB cable.
●Run the conguration tool by double clicking its executable le.
●Select the communication/serial port number from the drop down box of the conguration tool.
●Click on the connect button. Tool will read data from the controller and present the last stored data in the controller.
When there is a communication loss between the controller and the conguration tool, a dialog box pops up as shown below:
If above message is frequently reported by the tool, restart communication by power cycling the controller. Unplug the USB cable and restart
the conguration tool.
Cycle Count
This counter indicates how many times a load weighing more than 10 kg is lifted in air and lowered to ground. Cycle count is incremented
when the load on the handle becomes less than or equal to the handle weight after lifting approximately 10 kg load.
No Load Balancing
Set the no load balancing if a handling device is permanently suspended to the unit. This will keep the handling device balanced in oat
mode and help to prevent damaging the part during loading/unloading.
The set value is the minimum weight limit the ZG balancer will handle. When the weight on the handle goes below no load balancing limit
then red light ashes rapidly and downward movement of load is disabled. During this stage, only lifting operation must be performed.
Steps to Enable/Disable No Load Balancing
●Using the handle mode, lift the handling device or gripper load to a height where it is clearly suspended in air.
●Connect the controller to laptop with a USB cable.
●Run the conguration tool .

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●To enable no load balancing feature, click the option “Set new no load balancing weight”, and save this setting to the controller by clicking
on “Write settings“ button. Conguration tool will indicate the status of write operation with a write successful message box.
●No load balancing weight measured by the controller is displayed in conguration tool.
●This completes the enable no load balancing setup.
●To disable no load balancing feature, click the option “Clear no load balancing weight”, and save this setting by clicking on “Write settings“
button. Last, no load balancing weight will be set to zero.
●When the settings are saved successfully in the controller, conguration tool noties the user with message box as shown below:

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Interlock
The interlock feature will not allow the handling device to open while it is suspended. This feature can be enabled using the conguration
tool. Once enabled, the yellow lights indicate the user the state of interlocking operation as below:
●Yellow light1, indicates that the part is clamped.
●Yellow light2, indicates that the part is released.
●Yellow light3, indicates that the part is ready to be removed from the controller and load is no longer supported.
Note: Yellow lights status indication for oat mode ready is not available when interlocking is enabled.
Steps to Enable/Disable Interlocking
●Using the handle mode, lift the handling device or gripper load to a height where it is clearly suspended in air.
●Connect the controller to laptop with a USB cable.
●Run the conguration tool.
●To enable no interlocking feature, click the option“Set new interlock weight” , and save this setting to the controller by clicking on “Write
settings“ button. Conguration tool will indicate the status of write operation with a write successful message box.
●This completes the enable interlocking feature setup.
●To disable no interlock feature, click the option “Clear interlock weight” and save this setting by clicking on “Write settings“ button. Last,
interlock weight will be set to zero.
●When the settings are saved successfully in the controller, conguration tool noties the user with message box as shown below:
Note : The controller does not allow to disable/clear previously set interlock weight when the load weight measured by the controller is more
than the handle weight. Make sure to clear last interlock weight, the handling device should be lowered fully to the ground. Conguration tool
displays below message box when interlock disable is attempted while the load is still suspended in air.

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Max Weight/Over Pressure
Controlled pressure within the chamber will prevent fast upward movement if there is a blockage of the load or gripper, or sudden release
of the load. Use this feature to prevent from such occurrence or limit the ZG balancer capacity. Use this eld in conguration tool to set the
maximum weight.
Make sure to enter the load value in the controller less than 80% of the ZG balancer capacity. Else, the controller will reject the request. During
lifting operation, the controller allows the weight of the load to exceed the set limit by approximately 5
kg .
If the controller reads a weight more than the set maximum weight then upward movement is stopped and red light ashes rapidly. During
this stage, only downward movement is allowed.
Speed Settings
Speed settings are calibrated in factory for dierent weight ranges and dierent ZG balancer capacities. The default factory setting is set to
medium speed. A dierent speed setting can be programmed separately for lowering and lifting by selecting Low/Medium/High from the
respective drop down boxes. Save the settings by clicking on the “Write settings“ button.
Sensitivity Control Settings
Sensitivity Control settings are related to oat mode operation only. Higher the setting number, lower the sensitivity. Eort required to move
the load by directly applying force on the load is more when the sensitivity number is high and vice-versa.

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Interlock Wiring
NOTICE
The interlock activates an available output on the I/O plug at the back of the handle.
Connect the handling device to the controller as follow:
- Pin J and K: Clamp control actuator.
- Pin J and L: Release control actuator.
- Pin J and M: Ready to release information.
Use release button (blue) on the controller handle to activate clamping action. Pull down the sliding part of the handle (bimanual action).
Use orange button on the controller handle to activate release action. Pull down the sliding part of the handle (bimanual action).
Orange and blue buttons must be wired outside of the handle sleeve using connection pins.
- Pin C and F: Additional clamp push button (NO contact).
- Pin C and G: Additional release push button (NO contact).
Schematics
Fig. J
A
Zero Gravity Extension Plug
Ready to Release Air Power
Clamping Device
Additional
Release Button
Additional
Clamp Button
B
C
D
L
E
H
MJ K
G
F
Extension Plug Pinout
Pin Function
A Not used
B Not used
C Ground
D +5 V for input
E Additional force sensor input
F Additional clamp button input
G Additional release button input
H Input 4
J +12 V for output
K Clamping output
L Release output
M Ready to release output
Input/Output Hardware
Kit ZGB00-I/O is required to connect to extension plug. Contact your service or sales representative for availability.
To activate, input switch unit to ground; to deactivate, input switch unit to +5 V DC or open wire.
To activate the controller, output switch output pin to ground. Output power supply voltage is 12 V DC. Do not exceed total of 3A.

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Zero Gravity Handle Review
Refer to Fig. K.
Fig. K
1
8
4
2
5
7
9
3
6
408.3
120
122
B A
Item Number Part Description
1 Power Button (green)
2 De-Clamp Button (orange)
3 Clamp Button (blue)
4 Handle Sleeve
5 Top Eyelet
6 Bottom Hook Block
7 Main Plug: to Zero Gravity Control Box
8 Extension Plug: Connection to Input or Output
9 Emergency Stop

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Zero Gravity Control Box Review
Refer to Fig. L.
Fig. L
100
250
210
190
250
302
12
11
10
13
16 17
18
19
14
15
23
20
21 22
Item Number Part Description
10 Power Supply 85-250 V AC
11 Fuse
12 Power Switch
13 USB Connection
14 Power ON Indicator Light
15 Balancing Mode or Part Released Indicator Light
16 Error Indicator Light
17 Balancing Mode or Ready to Release Signal Indicator Light
18 Balancing Mode or Part Clamped Indicator Light
19 Main Plug: to Zero Gravity Handle
20 Muer
21 Air Supply Port Fitting
22 Balancer Hose Port Fitting
23 Mounting Hole 4xM6

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Software Communication Section
Reload Internal Software of the Zero Gravity
What is needed:
Equipment Tool
- Computer
- AVRDudeSS Software
To do:
●Install Arduino software rev 1.8.x
●Unzip the AVRDudeSS software folder to C:\Program Files\
●Create a shortcut of AVRDudeSS.exe le to the local drive.
●Copy the le libusb0.dll from C:\Program Files\Arduino\ and paste to C:\Program Files\AVRDudeSS\
Note: Windows 10 OS is recommended.
How to load the software
●Four .hex les are created based on the capacity of the ZG balancer.
●Store the .hex le in a new folder in the local drive.
Note: Do not add space or special character in naming the folder name.
●Connect the USB cable from control box to the system and open the GUI tool.
Note: Do not click on the connect button in GUI tool.
●Select the “Comm port “.
●Click on “Software update” button.
●Go to the folder where .hex le is stored and double click on the .hex le based on the capacity intended to load.

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●A message pops out on the screen as in image below:
Note: The software is loaded in the control box.
Maintenance
Electronics
Steady red light on the controller box indicates run error. Restart system to troubleshoot errors. If problem recurs, system will switch to safe
mode and red light remains constant.
Conduct yearly system check to prevent drifting of the sensor.
Spiral/Electric Wire
Inspect electric wires daily. Make sure all electric wires are free of rust, dirt, water, oil, and any damage to insulation or plug. Replace spiral
wire yearly.
Wire Rope
Do not yard wire rope more than 10 degrees from vertical center of wire rope guide. Excessive yarding will cause increased wear on the
ZG balancer and decrease the life of the components. Replace wire rope if frayed, kinked, or bird caging is visible.
Refer to the Product Maintenance Manual.
Fig. M
IncorrectIncorrect
10°
Maximum
Angle
Wire Rope
Guide
Correct
Correct

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Maintenance Schedule
WARNING
Disconnect the power supply before working on the equipment. The unit must be repaired by qualied personnel, risk of electric shock.
Component Inspection Criteria for operation Daily Frequent
(6 months)
Periodic
(1 year)
Spiral Wire Damages No visible damage on entire length or on plugs. X X X
Kinks No visible kinks on entire length. X X X
Power Cord Damages No visible damage on entire length or on plugs. X X X
Kinks No visible kinks on entire length. X X X
Control Box Valves leaks Load doesn’t move when the system is switched OFF. X X
Pressure sensor damages Balancing mode operational. X X
Command
Handle
Force sensor damage Load doesn’t move when handle is free and power ON. X X X
Gap between sensitive area
and handle
No resistance in motion, only axial motion must be
possible. X
Emergency stop Good operation of this part. X X X
Control buttons No visible looseness, or sticking of buttons. X X X
Troubleshooting
1. Load is not moving up and down.
●Check for the leakages at tting by using soap bubble test. Check for the leakages at the yellow and black pipe tting.
●Observe for leakage noise.
●If the load is still not moving up and down then open the control box. Remove the solenoid valves, exhaust valve (D1, D2 and D3) and inlet
valve (M1, M2 and M3) and clean it. Fit the valves again in the same position.
2. Red light is blinking in the Control Box for more than 10 seconds after initiation or green button is turned ON.
●This is an indication of the Force sensor in the handle ADC value is not in limit or the Force sensor in the handle is out of range.
●Connect the control box to the system and open the GUI tool. Check for the Force sensor ADC value and make sure the value is 512+/-40.
●If any deviation in factory setting values, please contact nearest Ingersoll Rand oce.
3. Load is not moving in up direction but moving in down position.
●This is a clear indication of the Max weight concept.
●Red light starts blinking when load is moved up in the control box.
●Connect the control box to the system and open the GUI tool. Check the weight of the load and change the Max value in the Max weight
box according to load to be lifted.

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Note: Max weight must not exceed 80% of the ZG balancer capacity.
4. Load is moving up and down but sometimes it’s a jerky motion or not working or a red light is blinking in the Control Box.
●This will occur when the operator is moving the load in the handle mode up and down in faster rate.
●This will cause the ADC value in load cell reaching more than Max weight. Hence a red light will blink not allowing the system to go up.
●This is a concept intentionality included in the system to avoid incorrect usage of the ZG balancer.
●In such case, get the load down, turn OFF the system for 10 seconds and turn ON/press the green button. Then operate the handle gently.
5. Load is on the ground but the handle is not moving further down.
●This is an indication of interlock or load balancing.
●In such case, connect the control box to system and open GUI tool.
●If any value is displayed on the last interlock weight or last no load balancing weight, clear it by ticking the box and press on“Write settings”
to update in system.

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Zero Gravity Balancer 2.0 (Bullard Hook) - Parts List
Model Driver Description Suspension Balancer Kit Prop 65 Label
ZG2W01508000B Zero Gravity Balancer, 150 LBS, No Suspension Kit,
Bullard Hook ZGS00
BW015080 ZG2015B-KIT
47645393001
ZG2W015080A1B Zero Gravity Balancer, 150 LBS, ZRA1 Mount,
Bullard Hook ZGSA1-150
ZG2W015080A2B Zero Gravity Balancer, 150 LBS, ZRA2 Mount,
Bullard Hook ZGSA2-150
ZG2W015080ATB Zero Gravity Balancer, 150 LBS, ZRAT Mount,
Bullard Hook ZGSAT-150
ZG2W015080HMB Zero Gravity Balancer, 150 LBS, Hook Mount,
Bullard Hook ZGSHM-150
ZG2W015080S2B Zero Gravity Balancer, 150 LBS, ZRS2 Mount,
Bullard Hook ZGSS2-150
ZG2W02012000B Zero Gravity Balancer, 200 LBS, No Suspension Kit,
Bullard Hook ZGS00
BW020120
ZG2020B-KIT
ZG2W020120A1B Zero Gravity Balancer, 200 LBS, ZRA1 Mount,
Bullard Hook ZGSA1
ZG2W020120A2B Zero Gravity Balancer, 200 LBS, ZRA2 Mount,
Bullard Hook ZGSA2
ZG2W020120ATB Zero Gravity Balancer, 200 LBS, ZRAT Mount,
Bullard Hook ZGSAT
ZG2W020120HMB Zero Gravity Balancer, 200 LBS, Hook Mount,
Bullard Hook ZGSHM
ZG2W020120S2B Zero Gravity Balancer, 200 LBS, ZRS2 Mount,
Bullard Hook ZGSS2
ZG2W020120S00B Zero Gravity Balancer, 200 LBS, No Suspension Kit,
Z-Stop, Bullard Hook ZGS00
BW020120S
ZG2W020120SA1B Zero Gravity Balancer, 200 LBS, ZRA1 Mount,
Z-Stop, Bullard Hook ZGSA1
ZG2W020120SA2B Zero Gravity Balancer, 200 LBS, ZRA2 Mount,
Z-Stop, Bullard Hook ZGSA2
ZG2W020120SATB Zero Gravity Balancer, 200 LBS, ZRAT Mount,
Z-Stop, Bullard Hook ZGSAT
ZG2W020120SHMB
Zero Gravity Balancer, 200 LBS, Hook Mount,
Z-Stop, Bullard Hook ZGSHM
ZG2W020120SS2B Zero Gravity Balancer, 200 LBS, ZRS2 Mount,
Z-Stop, Bullard Hook ZGSS2
ZG2W03508000B Zero Gravity Balancer, 350 LBS, No Suspension Kit,
Bullard Hook ZGS00
BW035080
ZG2035B-KIT
ZG2W035080A1B Zero Gravity Balancer, 350 LBS, ZRA1 Mount,
Bullard Hook ZGSA1
ZG2W035080A2B Zero Gravity Balancer, 350 LBS, ZRA2 Mount,
Bullard Hook ZGSA2
ZG2W035080ATB Zero Gravity Balancer, 350 LBS, ZRAT Mount,
Bullard Hook ZGSAT
ZG2W035080HMB Zero Gravity Balancer, 350 LBS, Hook Mount,
Bullard Hook ZGSHM
ZG2W035080S2B Zero Gravity Balancer, 350 LBS, ZRS2 Mount,
Bullard Hook ZGSS2
ZG2W035080S00B Zero Gravity Balancer, 350 LBS, No Suspension Kit,
Z-Stop, Bullard Hook ZGS00
BW032080S
ZG2W035080SA1B Zero Gravity Balancer, 350 LBS, ZRA1 Mount,
Z-Stop, Bullard Hook ZGSA1
ZG2W035080SA2B Zero Gravity Balancer, 350 LBS, ZRA2 Mount,
Z-Stop, Bullard Hook ZGSA2
ZG2W035080SATB Zero Gravity Balancer, 350 LBS, ZRAT Mount,
Z-Stop, Bullard Hook ZGSAT
ZG2W035080SHMB
Zero Gravity Balancer, 350 LBS, Hook Mount,
Z-Stop, Bullard Hook ZGSHM
ZG2W035080SS2B Zero Gravity Balancer, 350 LBS, ZRS2 Mount,
Z-Stop, Bullard Hook ZGSS2

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Model Driver Description Suspension Balancer Kit Prop 65 Label
ZG2W05008000B
Zero Gravity Balancer, 500 LBS, No Suspension Kit,
Bullard Hook
ZGS00
BW050080
ZG2050B-KIT 47645393001
ZG2W050080A1B Zero Gravity Balancer, 500 LBS, ZRA1 Mount,
Bullard Hook ZGSA1
ZG2W050080A2B Zero Gravity Balancer, 500 LBS, ZRA2 Mount,
Bullard Hook ZGSA2
ZG2W050080ATB Zero Gravity Balancer, 500 LBS, ZRAT Mount,
Bullard Hook ZGSAT
ZG2W050080HMB Zero Gravity Balancer, 500 LBS, Hook Mount,
Bullard Hook ZGSHM
ZG2W050080S2B Zero Gravity Balancer, 500 LBS, ZRS2 Mount,
Bullard Hook ZGSS2
ZG2W050080S00B
Zero Gravity Balancer, 500 LBS, No Suspension Kit,
Z-Stop, Bullard Hook
ZGS00
BW050080S
ZG2W050080SA1B Zero Gravity Balancer, 500 LBS, ZRA1 Mount,
Z-Stop, Bullard Hook ZGSA1
ZG2W050080SA2B Zero Gravity Balancer, 500 LBS, ZRA2 Mount,
Z-Stop, Bullard Hook ZGSA2
ZG2W050080SATB Zero Gravity Balancer, 500 LBS, ZRAT Mount,
Z-Stop, Bullard Hook ZGSAT
ZG2W050080SHMB Zero Gravity Balancer, 500 LBS, Hook Mount,
Z-Stop, Bullard Hook ZGSHM
ZG2W050080SS2B Zero Gravity Balancer, 500 LBS, ZRS2 Mount,
Z-Stop, Bullard Hook ZGSS2
Zero Gravity Balancer 2.0 (Snap Hook) - Parts List
Model Driver Description Suspension Balancer Kit Prop 65 Label
ZG2W01508000C
Zero Gravity Balancer, 150 LBS, No Suspension Kit,
Snap Hook
ZGS00
BW015080 ZG2015C-KIT
47645393001
ZG2W015080A1C Zero Gravity Balancer, 150 LBS, ZRA1 Mount, Snap
Hook ZGSA1-150
ZG2W015080A2C Zero Gravity Balancer, 150 LBS, ZRA2 Mount, Snap
Hook ZGSA2-150
ZG2W015080ATC Zero Gravity Balancer, 150 LBS, ZRAT Mount, Snap
Hook ZGSAT-150
ZG2W015080HMC Zero Gravity Balancer, 150 LBS, Hook Mount, Snap
Hook ZGSHM-150
ZG2W015080S2C Zero Gravity Balancer, 150 LBS, ZRS2 Mount, Snap
Hook ZGSS2-150
ZG2W02012000C Zero Gravity Balancer, 200 LBS, No Suspension Kit,
Snap Hook ZGS00
BW020120
ZG2020C-KIT
ZG2W020120A1C Zero Gravity Balancer, 200 LBS, ZRA1 Mount, Snap
Hook ZGSA1
ZG2W020120A2C Zero Gravity Balancer, 200 LBS, ZRA2 Mount, Snap
Hook ZGSA2
ZG2W020120ATC Zero Gravity Balancer, 200 LBS, ZRAT Mount, Snap
Hook ZGSAT
ZG2W020120HMC Zero Gravity Balancer, 200 LBS, Hook Mount, Snap
Hook ZGSHM
ZG2W020120S2C Zero Gravity Balancer, 200 LBS, ZRS2 Mount, Snap
Hook ZGSS2
ZG2W020120S00C Zero Gravity Balancer, 200 LBS, No Suspension Kit,
Z-Stop, Snap Hook ZGS00
BW020120S
ZG2W020120SA1C Zero Gravity Balancer, 200 LBS, ZRA1 Mount,
Z-Stop, Snap Hook ZGSA1
ZG2W020120SA2C Zero Gravity Balancer, 200 LBS, ZRA2 Mount,
Z-Stop, Snap Hook ZGSA2
ZG2W020120SATC Zero Gravity Balancer, 200 LBS, ZRAT Mount,
Z-Stop, Snap Hook ZGSAT
ZG2W020120SHMC Zero Gravity Balancer, 200 LBS, Hook Mount,
Z-Stop, Snap Hook ZGSHM
ZG2W020120SS2C Zero Gravity Balancer, 200 LBS, ZRS2 Mount,
Z-Stop, Snap Hook ZGSS2

47804819_ed3 EN-18
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Model Driver Description Suspension Balancer Kit Prop 65 Label
ZG2W03508000C
Zero Gravity Balancer, 350 LBS, No Suspension Kit,
Snap Hook
ZGS00
BW035080
ZG2035C-KIT
47645393001
ZG2W035080A1C Zero Gravity Balancer, 350 LBS, ZRA1 Mount, Snap
Hook ZGSA1
ZG2W035080A2C Zero Gravity Balancer, 350 LBS, ZRA2 Mount, Snap
Hook ZGSA2
ZG2W035080ATC Zero Gravity Balancer, 350 LBS, ZRAT Mount, Snap
Hook ZGSAT
ZG2W035080HMC Zero Gravity Balancer, 350 LBS, Hook Mount, Snap
Hook ZGSHM
ZG2W035080S2C Zero Gravity Balancer, 350 LBS, ZRS2 Mount, Snap
Hook ZGSS2
ZG2W035080S00C Zero Gravity Balancer, 350 LBS, No Suspension Kit,
Z-Stop, Snap Hook ZGS00
BW032080S
ZG2W035080SA1C Zero Gravity Balancer, 350 LBS, ZRA1 Mount,
Z-Stop, Snap Hook ZGSA1
ZG2W035080SA2C Zero Gravity Balancer, 350 LBS, ZRA2 Mount,
Z-Stop, Snap Hook ZGSA2
ZG2W035080SATC Zero Gravity Balancer, 350 LBS, ZRAT Mount,
Z-Stop, Snap Hook ZGSAT
ZG2W035080SHMC
Zero Gravity Balancer, 350 LBS, Hook Mount,
Z-Stop, Snap Hook ZGSHM
ZG2W035080SS2C Zero Gravity Balancer, 350 LBS, ZRS2 Mount,
Z-Stop, Snap Hook ZGSS2
ZG2W05008000C Zero Gravity Balancer, 500 LBS, No Suspension Kit,
Snap Hook ZGS00
BW050080
ZG2050C-KIT
ZG2W050080A1C Zero Gravity Balancer, 500 LBS, ZRA1 Mount, Snap
Hook ZGSA1
ZG2W050080A2C Zero Gravity Balancer, 500 LBS, ZRA2 Mount, Snap
Hook ZGSA2
ZG2W050080ATC Zero Gravity Balancer, 500 LBS, ZRAT Mount, Snap
Hook ZGSAT
ZG2W050080HMC Zero Gravity Balancer, 500 LBS, Hook Mount, Snap
Hook ZGSHM
ZG2W050080S2C Zero Gravity Balancer, 500 LBS, ZRS2 Mount, Snap
Hook ZGSS2
ZG2W050080S00C Zero Gravity Balancer, 500 LBS, No Suspension Kit,
Z-Stop, Snap Hook
ZGS00
BW050080S
ZG2W050080SA1C Zero Gravity Balancer, 500 LBS, ZRA1 Mount,
Z-Stop, Snap Hook
ZGSA1
ZG2W050080SA2C Zero Gravity Balancer, 500 LBS, ZRA2 Mount,
Z-Stop, Snap Hook
ZGSA2
ZG2W050080SATC Zero Gravity Balancer, 500 LBS, ZRAT Mount,
Z-Stop, Snap Hook
ZGSAT
ZG2W050080SHMC
Zero Gravity Balancer, 500 LBS, Hook Mount,
Z-Stop, Snap Hook
ZGSHM
ZG2W050080SS2C Zero Gravity Balancer, 500 LBS, ZRS2 Mount,
Z-Stop, Snap Hook
ZGSS2

EN-19 47804819_ed3
EN
Model Code Explanation - Kit Parts
Example:
Ty
pe of Control Kit
ZG
= Zero Gravity
2
= Gen 2.0
Capacit
y
015
= 150 lb. (68 kg)
020
= 200 lb. (91 kg)
035
= 350 lb. (158 kg)
050
= 500 lb. (227 kg)
Ty
pe of Hook
B
= Bullard
C
=
Steel Snap
ZG 2 015 B-KIT
Zero Gravity Balancer 2.0 - Kit List
Model Driver Description Balancer
Brackets Control Box Hook Spiral Wire Manuals
ZG2015B-KIT ZG Gen 2 Kit for 150 LBS Balancer with
Bullard Hook ZGE06
(47563439001)
ZGB015
(47565285001)
47808627001
ZGC2
(47563687001)
47804819001
47804820001
47808318001
ZG2015C-KIT ZG Gen 2 Kit for 150 LBS Balancer with Steel
Snap Hook 47805074001
ZG2020B-KIT ZG Gen 2 Kit for 200 LBS Balancer with
Bullard Hook
ZGE10
(47565321001)
ZGB020
(47565286001)
47808627001
ZG2020C-KIT ZG Gen 2 Kit for 200 LBS Balancer with Steel
Snap Hook 47805074001
ZG2035B-KIT ZG Gen 2 Kit for 350 LBS Balancer with
Bullard Hook ZGB035
(47565287001)
47808627001
ZG2035C-KIT ZG Gen 2 Kit for 350 LBS Balancer with Steel
Snap Hook 47805074001
ZG2050B-KIT ZG Gen 2 Kit for 500 LBS Balancer with
Bullard Hook ZGB050
(47563687001)
47808627001
ZG2050C-KIT ZG Gen 2 Kit for 500 LBS Balancer with Steel
Snap Hook 47805074001