Ingersoll-Rand Falcon RU Series User manual

INSTALLATION INSTRUCTIONS FOR RU –SERIES
RETROFIT EXTRA HEAVY DUTY UNIT LEVER LOCKSET
IMPORTANT: THIS LOCK IS FOR 1-3/4” (45MM) THICK DOORS ONLY.
THE LOCK IS FACTORY HANDED FOR USE ON RIGHT HAND (RH) OR LEFT HAND (LH) DOORS. SEE
STEP 9 FOR FIELD REVERSING THE LOCK TO RHR OR LHR DOORS. FOR FUNCTIONS RU371, RU381,
RU561 & RU571, SEE STEP 14 FOR STD CYLINDER & STEP 15 FOR IC CORE TIMING INSTRUCTIONS.
STEP 1 EXAMINE DOOR PREPARATION AND HANDING
These instructions are applicable to the two most common door prepa-
rations – Yale Mono Lock and Corbin Russwin Unilock – as shown in
the illustration on the right. If your door preparation is different, STOP!
You need to contact the factory for instructions specifically for your
door preparation.
STOP! Ensure that the lock handing matches the door handing and
bevel. If it does not match, refer to Step 9 before continuing.
Outer Trim Assembly
Interchangeable Core Cylinder
Set Screw
1/4-20 x 1/4”
Mounting Screws
#10-32 x 1”
Flange Nut Inner Lever
Rose
Inner Trim
Assembly
Latch Mounting Screws
#8-32 x 1/2”
Inner Mounting
Plate
Chassis Assembly
Latch Assembly
Outer Trim Assembly
Standard Cylinder
LEFT HAND REVERSE SHOWN
OUTSIDE INSIDE
INSIDE
OUTSIDE
DOOR HANDS DETERMINED FROM OUTSIDE
LEFT HAND
RIGHT HAND
LEFT HAND REVERSE
RIGHT HAND REVERSE
11-1/4”
13-1/2”
23-5/8”
1
2
C
Lof Door
Low Side of Bevel
Beveled
1/8” in 2”
2-3/4”
Backset
7/16” Thru
2 Plcs
15/32” Dia 1Applies to Yale Mono Lock
2Applies to Corbin Russwin Unilock
1-1/4” 1-3/4”
2-1/2”
03153400070

Fold template on lines indicated.
Place on HIGH EDGE of door bevel.
A. Place template on high edge of door bevel. Center the template to
the slot opening and mark 2-1/8” diameter on surface of door.
Repeat same for low edge of door.
B. Locate and verify clearance for two (2) 5/16” (8mm) thru-bolt holes.
STEP 2 MARK DOOR
When drilling through door, be careful not to damage the door finish.
A. For wood doors: Using a standard commercial boring jig bore
the 2-1/8” (54mm) hole. Drill from both side of door to avoid
splintering wood.
B. For steel doors: Grind off the marked area to provide clea-
rance for the chassis housing.
Note: In most cases the chassis mounting posts will fit through
the existing holes in the door.
STEP 3 BORE HOLE
Slide trim and chassis assembly into door from outside.
Important: Chassis assembly must be positioned in center of door for proper operation.
STEP 4 INSTALL TRIM AND CHASSIS ASSEMBLY
A. Place inner mounting plate onto chassis assembly making sure that mounting plate
slot and latch adapter tab are fully engaged.
B. Secure mounting plate to latch adapter with the two
#8-32 x 1/2” flat head screws supplied.
C. Position flanged nut over chassis assembly and
tighten securely with black hex wrench provided.
D. Optional: Secure mounting plate to door with two
#8 x 3/4” Phillips Pan head self-drilling sheet metal
screws or equivalent (not supplied).
STEP 5 INSTALL INNER MOUNTING PLATE
B Mark Thru Bolt Holes
A Mark 2-1/8” Hole
B Mark Thru Bolt Holes
High Edge Of
Bevel Door
Door Edge
See Note
2-3/4”
1-5/16”
2-5/8”
7/8”
1-3/4”
Wood Door:
Bore Ø 2-1/8” Steel Door:
Remove this area on
both sides of door
C
L
Tab
Slot
FOLD HERE
& PLACE ON
LOW EDGE OF
DOOR BEVEL
USE OF A DRILL FIXTURE IS
RECOMMENDED TO ENSURE PROPER
ALIGNMENT OF THRU-BOLT HOLES.
iF APPLICABLE. USE OUTSIDE OF
⁵⁄₁₆” (8 mm) & ¹⁄₈” (5 mm) HOLE
C
L LATCH
2
2
TEMPLATE FOR INSTALLATION HT FALCON
FOLD HERE &
PLACE ON HIGH
EDGE OF DOOR
BEVEL
LOW EDGE
HIGH EDGE

STEP 6 INSTALL INNER TRIM ASSEMBLY
Position inner trim assembly with arrow towards door edge and slide
onto chassis spindle. Thru-posts will engage inner trim assembly.
Secure to door with the two #10-32 x 1” screws provided.
A. Position rose over inner trim assembly.
B. Install lever handle and tighten set screw with hex key provided.
Stop! Test operation to be sure latch bolt moves freely.
Do not force. If lockset does not operate properly,
re-move lockset from door and check door preparation.
See Step 4 to re-install chassis.
STEP 7 INSTALL INNER LEVER
A. Remove old strike and install new strike and dust box.
B. Close door and check for proper operation.
Caution: Deadlocking plunger of latch bolt must not en-
ter opening in strike plate.
C. If latch operates improperly, or is excessively loose, contact
factory for different strike configurations.
Note: It may be necessary to rework the door jamb for the dust
box to fit properly.
STEP 8 LOCATE AND INSTALL STRIKE
Jamb
ANSI Dust Box
ANSI Strike
#12 Combination
Screw
Jamb
Dust Box
Strike
#8 Combination
Screw
Mortise for
ANSI dust box
and strike
Mortise for
dust box and
strike

A. Temporarily, re-install latch assembly mounting screws (A) on the inside without
the inside mounting plate (this is to hold the support plates in place during
rehanding).
B. Remove the outside trim retaining screw (B).
C. Slide the outside trim (C) from the chassis assembly.
D. Remove two (2) latch assembly mounting screws (D).
IMPORTANT: DO NOT remove or adjust hex nut.
E. Slide the latch assembly from the chassis. Replace the latch
assembly mounting screws (D) finger tight.
F. Reverse the latch assembly and remove the latch assembly
screws (A), then place it on the chassis. Make sure that chassis
housing engages the latch assembly. Retractor must also en-gage
the latch tail.
G. Replace the two (2) latch assembly mounting screws
(A) making sure to align the tab of the latch assembly
with the slot of the mounting plate and screw holes of
the support plates.
H. Slide the outside trim (C) onto the chassis.
I. Replace the outside trim retaining screw (B).
J. Remove latch assembly mounting screws (D).
Do not discard!
K. See Step 4 to continue.
STEP 9 INSTRUCTIONS FOR REHANDING LOCK FOR DOOR BEVEL
A. Insert control key into core and rotate 15 degrees clockwise. Pull key to remove core.
B. Insert screwdriver into Figure “8” core hole and into lever retainer.
C. Depress retainer and slide lever off spindle.
TO RE-INSTALL LEVER
D. Slide lever over spindle and push on over retainer.
E. Give a pull on lever to be sure retainer engaged lever.
F. Re-install core with tailpiece pushed into core.
STEP 10 TO REMOVE INTERCHANGEABLE CORE CYLINDER LEVERS
For proper function of the lock the right tailpiece must be used. Six pin cores should only
use the “6P” tailpiece and seven pin core should only use the “7P” tailpiece.
STEP 11 INTERCHANGEABLE CORE CYLINDER TAILPIECE INSTALLATION
Support plate
Latch assembly
Push
Retainer
Control Key
6 Pin Core
7 Pin Core
FAL CON
FAL CON
A
B
C
D

A. Insert key and rotate clockwise approximately 60 degrees.
B. Depress lever retainer with tool provided.
C. Slide lever off spindle.
TO RE-INSTALL LEVER
D. Insert cylinder into spindle.
E. Slide lever onto spindle.
F. Insert key into cylinder and rotate clockwise approximately 60 degrees
and push lever over retainer.
G. Give a pull on lever to be sure retainer engaged lever.
STEP 12 TO REMOVE STANDARD CYLINDER LEVERS
For proper function of the lock the right tailpiece must be used and must be
installed correctly. All RU-Series locks with standard cylinders must have the
tailpiece installed vertically on the cylinder as shown.
The cap must be properly adjusted. If too loose, excessive plug end play will
prevent the key from being withdrawn. If too tight, the plug will drag and be diffi-
cult to rotate with the key.
STEP 13 STANDARD CYLINDER TAILPIECE INSTALLATION
A. If the cylinder & handle are installed, refer to step 12 for lever
removal instrucitons.
B. Using a thin flat screw driver, turn the action bar slot clock-
wise (cw) until it stops at about 2:00.
C. Then turn the action bar counterclockwise (ccw) to the 9:00
position. There is no physical stop at this location.
D. With the key out, install standard cylinder into the spindle.
E. Refer to step 12 for lever installation instructions.
F. Operate key to test for proper operation.
STEP 14 TIMING INSTRUCTIONS FOR STANDARD CYLINDER LOCKS
For The Following Functions: RU371, RU381, RU561, RU571
C
A
B
Cylinder
Spring
Pin
Tailpiece
Cap
RH Shown
Action
bar slot
Door
edge

A. If the cylinder is installed, refer to step 10 for IC core removal
instructions.
B. Using a thin flat screw driver, turn the action bar slot clockwise
(cw) until it stops at about 11:00.
C. Then turn the action bar counterclockwise (ccw) to the 7:00 posi-
tion. There is no physical stop at this location.
D. Using the control key, insert IC core into the lever and spindle.
E. Remove control key.
F. Operate key to test for proper operation.
STEP 15 TIMING INSTRUCTIONS FOR IC CYLINDER LOCKS
For The Following Functions: RU371, RU381, RU561, RU571
STEP 16 TAILPIECE INSTALLATION INSTRUCTIONS FOR RU381 FUNCTION
See Step 13 for Standard
Cylinder Tailpiece Instal-
lation
See Step 11 for Inter-
changeable Core
Tail-piece Installation.
RH Shown
Action
bar slot
Door
edge
Long Tailpiece Short Tailpiece
Outer Standard Cylinder Assembly Inner Standard Cylinder Assembly
Clutch on
Outside
Long Tailpiece Short Tailpiece
Outer Interchangeable Core Assembly Inner Interchangeable Core Assembly
800-266-4456
©2008 Schlage Lock Company
Printed in Country
031534-000-70 Rev. 04/08-b