Innovative NV10 User manual

INTELLIGENCE IN VALIDA
T
NV10
OPERATIONS
MANUAL
Copyright Innovative Technology Ltd 2008 GA333-5

NV10 Operations Manual
2
CONTENTS
1 Introduction 3
2 Environment and power requirements 5
3 General description 6
4 NV10 user interface 7
4.1 DIPswitch settings 8
4.2 LED Status codes 8
5 Machine Interface: hardware 9
5.1 Interface connector pin details 9
5.2 Input and output hardware circuits 10
5.3 Serial interface input and outputs 11
6 Machine interfaces: protocols 12
6.1 Parallel input and output 12
6.2 Pulse stream output 12
6.3 Binary output - BIN 13
6.4 Serial input/output – SIO (Baud rate is defaulted to 300) 14
6.5 Serial input/output – SI2 (Baud rate is defaulted to 9600) 17
6.6 Smiley®Secure Protocol (SSP) 18
6.7 Multi-Drop Bus / internal communications protocol (MDB/ICP) 19
6.8 ccTalk® protocol - CCT 20
6.9 Cash code serial protocol 21
6.10 Non-isolated serial protocol (NIS) 22
7 Updating currency and firmware files 22
7.1 ITL Bank Note Validator Currency Manager 22
7.2 NV10 – NV10 copy (cloning) 23
8 Mechanical installation 25
8.1 Changing or removing the bezels 25
8.2 Fitting the bezel into a machine 25
9 Routine maintenance 26
9.1 Cleaning 26
9.2 Belt changing 28
10 Fault finding analysis 29
11 Support tools 30
11.1 PC programming software (ITL Bank Note Validator Currency Manager) 30
11.2 Validator programming system (DA3) 30
11.3 Internet website support 30
11.4 E-mail support 30
Appendix 31
Appendix A –Dimension drawings 31
Appendix B – Extended bezels 32
Appendix C –Cash box advice 33
Appendix D - Escrow control 34
Appendix E - Interface tools DA1 – DA2 35
Appendix F – PC system specification 37
Index 38
Copyright Innovative Technology Ltd 2008 GA333-5

Copyright Innovative Technology Ltd 2008 GA333-5
1 INTRODUCTION
his manual describes the operation of the NV10 Bank note Validator as fitted with Firmware
AUTIONS:
S PRODUCT MUST BE FITTED WITH A 2 AMP FUSE BEFORE USE.
BUT NOT
e recommend that you study this manual as there are many new features permitting new
his manual please contact the factory, contact details are
his document is intended for those whose will:
V10.
.
lthough information is included which will allow a degree of fault diagnosis and repair, it is
AUTIONS:
R EXCEED THE RECOMMENDED ENVIRONMENTAL AND ELECTRICAL LIMITS.
NOTE
H THE LENS AS THIS MAY ALTER THE OPTICAL CHARACTERISTICS.
E
novative Technology Ltd has a policy of continual product improvement. As a result the
he NV10 Validator has been designed to minimise any performance variation over time.
Ltd
T
Version 3.15 or greater.
C
• THI
• THE NV10 VALIDATOR IS PIN FOR PIN COMPATIBLE WITH NV7/8/9,
PIN FOR PIN COMPATIBLE WITH THE NV2/3/4/4X OR 5 SERIES PRODUCTS.
W
uses and more secure applications.
If you do not understand any part of t
below, for assistance. In this way we may continue to improve our product.
T
• Design the NV10 into items of equipment.
• Build equipment using the NV10.
• Install equipment containing the N
• Maintain equipment containing the NV10
A
recommended that for all but simple mechanical repairs the unit be returned to an approved
service centre for repair.
C
• NEVE
• DO NOT ATTEMPT TO LUBRICATE THE MECHANISMS AS THIS MAY AFFECT THE
TRANSPORT.
• DO NOT POLIS
• IF THE NV10 VALIDATOR IS DISASSEMBLED THE UNIT MUST BE RE-CALIBRATED/R
INITIALISED, FOLLOWING RE-ASSEMBLY.
In
products supplied may vary from the specification described here.
T
Much of this is achieved by careful Hardware and Software design. Innovative Technology
has a policy of continual product improvement. As a result the products supplied may vary
from the specification described here. This manual can be printed in A4 or letter sizes.
MAIN HEADQUARTERS
Innovative Technology Ltd
Derker Street – Oldham – England - OL1 4EQ
Tel: [phone] Fax: [phone]
E-mail: [email protected]
Web site: www.innovative-technology.co.uk
NV10 Operations Manual
3

Copyright Innovative Technology Ltd 2008 GA333-5
GROUP
EMAIL CONTACT
BRAZIL
[email protected]
CHINA
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COLUMBIA
[email protected]
GERMANY
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ENGLAND
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UNITED STATES OF AMERICA
[email protected]
REST OF THE WORLD
[email protected]
NV10 Operations Manual 4

2 ENVIRONMENT AND POWER REQUIREMENTS
ENVIRONMENT
POWER REQUIREMENTS
Environment Minimum
Maximum
Temperature +3ºC +50ºC
Humidity 5% 95% Non condensing
Table 1 – Environmental Requirements
CAUTIONS:
IF THE INPUT VOLTAGE FALLS BELOW +11V, THE NV10 MAY NOT OPERATE CORRECTLY
(THE VALIDATOR WILL REJECT NOTES). THE AMBER STATUS LED AND FRONT BEZEL
LIGHTS WILL FLASH TO INDICATE INCORRECT CONDITIONS.
IT IS ESSENTIAL THAT THE POWER SUPPLY USED CAN SUPPLY AT LEAST 1.5 AMPS.
Table 2 – Power Requirements
Electrical Supply Minimum
Maximum
Supply Voltage (V DC)
Absolute Limits +11 V +15 V
MDB IF5 Version Supply
Voltage +18V +42V
Supply Ripple Voltage 0 V 0.25 V @ 100 Hz
Supply Currents:
Standby 0.35 A
Validating 1 A
Peak (Stacker Motor Stall) 1.5 A
NV10 Operations Manual 5
Copyright Innovative Technology Ltd 2008 GA333-5

Copyright Innovative Technology Ltd 2008 GA333-5
GENERAL DESCRIPTION
V10 Validator - the next generation of Smiley® Bank Note validators
e figure 1), suitable
al
Figure 1 - The NV10 and Universal Bezel PA231
he NV10 Validator leaves the factory containing at least one currency data set so that it
lications are being tested all the time, please refer to our web site or
3
N
The NV10 Bank Note Validator is a compact note-validating machine (se
for most money machines. It will accept up to 15 different denominations of notes in the seri
control mode, pulse mode and binary mode, 4 notes in parallel mode and will cope with
different designs of banknotes having the same value such as are found in the United
Kingdom.
T
is ready for immediate installation. If it is desired to change the currency data set this may
be done using either the NV10 to NV10 currency cloning system or the PC based Currency
Management software.
New currencies and app
contact the factory for information concerning specific currencies if they are not already
included on our approved list.
•
NV10 Operations Manual 6
Universal Bezel
PA231
Bezel Release Catch
Note Path Acces
DIP Switches
Buttons
User Interface
Display
Status LED’s

Copyright Innovative Technology Ltd 2008 GA333-5
The NV10 has been designed for easy installation in most machines. The new stepped
miling mouth” allows insertion of notes with one hand and simplifies the note handling
mechanism. Interfacing the Validator is very simple, with the choice of the following protocols:
• Pulse stream output.
cure serial communications.
unications.
)
is shown below (see figure 2). It is simply a set of four
EEN LED and an AMBER LED mounted on the top of the NV10.
e DIPswitches set the basic operating mode of the unit, while the LED’s indicate the
“s
• Parallel open collector outputs.
• Binary
Smiley®Secure Protocol (SSP) se•
• Simple
• MDB int
serial I/O comm
erface protocol.
• ccTalk
• Extended Interface / USA Serial (NIS
4 NV10 USER INTERFACE
The user interface with the NV10
IPswitches and a RED LED, GRD
Th
operational status of the NV10.
Figure 2 – NV10 User Display and DIPswitches
NV10 Operations Manual 7
1 2 3 4
STATUS
ON
GREEN
RED
1 Interfaces
Pulse
S.S.P.
Special
43
2
Parallel
Pulse
Multipler
AMBER
1 2 3 4
ON DIP
Non
Functional

Copyright Innovative Technology Ltd 2008 GA333-5
4.1 DIPSWITCH SETTINGS
e four DIPswitches can be set to a combination of either up or down depending on
particular NV10.
e interface. Details of the
red in the interfaces’ description in this manual.
ble 3 - Switch 3 and achine Interface Select
The details of the p terface protocols
section of this manual.
ds on the firmware that is used in the NV10, the firmware
dard is ccTalk (unless specified by order). The table below shows all the
formation on each of these interfaces can be found in the ‘machine interfaces protocol
ection’ of this manual.
4.2 LED STATUS CODES
he three status LED’s are located to the right of the DIPswitches on the top of the unit and
f status signals.
Th
the configuration required for the
Switch 1 – Spare
witch 1 currently has no function and is reserved for future use.S
Switch 2 – Extended Options
his switch is used to modify the behaviour of the selected machinT
function of this switch are cove
Switches 3 and 4 – Machine Interface protocol selection
hese switches are used to select the machine interface to be used. The NV10 supportsT
numerous interfaces, as shown below, (see table 1).
Ta 4 M ion
arallel, pulse, and SSP can be found in the machine in
Special Modes
he special interface depenT
shipped as stan
options that can be downloaded by the user:
In
s
T
are used to indicate a variety o
The red status is used to indicate system problems, while the green status indicates system
ealth; these are described below in table 2.h
Interface Switch 3
Switch 4
Parallel Down Down
Pulse Down Up
SSP Up Down
Special Up Up
BINAR
Y
SIO
MDB
ccTalk
SI2
ccNet
NIS & Unencrypted ccTalk available on request
only
NV10 Operations Manual 8

Copyright Innovative Technology Ltd 2008 GA333-5
:
LED Status Description
Slow flashing GREEN led Heartbeat
(Slow = 1 second period)
In normal RUN operation, when the NV10 is
ready to read a note, the green status led will
flash slowly ("Heartbeat") to signal a
“healthy” status.
On Start Up - Flashing RED one
second period
one second period.
NV10 has a Transportation Error
somewhere in he note path
During operation - Flashing RED
Firmware fail
t
On Start Up - Fast flashing RED
(fast = half second period)
RED (fast = half second period)
NV10 can sensor(s)
may be blocked
During operation - Fast flashing
Dataset fail
not calibrate,
Permanent RED Memory has been corrupted
F Power supply is incorrect, check specificationlashing AMBER and bezel lights
Alternating RED and GREEN Ei llther a safe jam or Cash box fu
Table 4
MACHINE INTERFACE: HA
e left side of the unit. It has 16 pins (see figure
), two are used for the 0v and +12v power supply and there are five outputs and five inputs,
Figure 3 - Interface Connector
.1 INTERFACE CONNECT
e connector pin details are described below (see table 5); they use an IDC 16-pin 0.1"
– LED Status Code
5 RDWARE
The NV10 interface connector is located on th
3
the remaining four pins are reserved for future use. An example mating connector is Molex
Part No: 39-51-2160
5
Th
OR PIN DETAILS
pitch header with 2 rows of 8 pins.
NV10 Operations Manual 9

Copyright Innovative Technology Ltd 2008 GA333-5
Pin Name Description
1 Vend 1
Open Collector Output. Function changes depending on Machine
Interface Protocol. (See individual interface descriptions for
details) Also the Pulse Stream output. Also the serial Output pin
in SSP Serial Mode, and other serial modes.
2 Vend 2
3 Vend 3
4 Vend 4
Open Collector Outputs.
Function changes depending on Machine Interface Protocol.
(See individual interface descriptions for details)
5 Inhibit 1
Inhibit channel 1 by holding this pin HIGH. To Enable a channel
the inhibit must be held LOW Also the serial Input pin in SSP
Serial Mode, and other serial modes
6 Inhibit 2 Inhibit channel 2 by holding this pin HIGH
7 Inhibit 3 Inhibit channel 3 by holding this pin HIGH
8 Inhibit 4 Inhibit channel 4 by holding this pin HIGH
9 Busy NV10 is validating and stacking output. Active low while the
NV10 is reading, transporting or stacking a note.
10 Escrow Operate Escrow function by holding LOW
(see Appendix B for full details)
11 Factory
Use Only
Do not connect
12 Factory
Use Only
Do not connect
13 Factory
Use Only
Do not connect
14 Factory
Use Only
Do not connect
15 +Vin Nominal 12V DC supply
16 0V 0V supply
Table 5 – 16 Pin connector details
5.2 INPUT AND OUTPUT HARDWARE CIRCUITS
CAUTION: THE OUTPUT LOW SIGNAL IS AFFECTED BY THE VALUE OF THE PULL UP RESISTOR
ON THE HOST MACHINE INTERFACE. ENSURE YOUR SIGNAL LOW LEVELS COMPLY WITH THE
74HC CMOS SERIES SPECIFICATION FOR RELIABLE OPERATION (SEE FIGURE 4).
Figure 4 - Input and Output Circuits
NV10 Operations Manual
10
+5V
10K
1K0
Input
0V
μP
0V
Output
μP
Description
Pin Name