Integral LED ILEMPK010 User manual

INSTALLATION INSTRUCTIONS
FOR INTEGRAL EMERGENCY CONVERSION KIT
Integral Product Code
ILEMPK010
Thank you for purchasing an INTEGRAL LED product. When installed correctly this unit will provide years of service.
For support or warranty information please see integral-led.com.
Important Details – Please read prior to installation
1. This product has been tested and approved to work ONLY with Integral LED edge-lit panels and downlights (see compatibility
table). Integral LED does not take responsibility if this product is wired up to another LED light not specied in the compatibility
table.
2. This product must be installed by a qualied electrician in accordance with instructions provided and in compliance with
recognized electrical and safety regulations relevant to the country it is being installed.
3. The product is designed to operate on 220-240V AC 50Hz.
4. This emergency conversion kit is to be installed according to the installation guide below.
5. This product is for indoor use only and it should not be covered with insulation material.
6. This emergency product contains a 6.4V/1500mAh LiFePO4 battery.
7. A permanent live connection is required for this emergency product to operate normally.
8. To maintain the integrity of the battery and the battery design life, this product should be installed within 6 months of
purchase. If not installed and charged within six months we advise the product is connected to live supply and receives a
full 24 hour charge. To reset the system please remove the plug, then insert the plug again (see system reset). This to be
repeated regularly once every six months until installation.
INSTALLATION: DANGER!
Please ensure you isolate live supply before you undertake any work on the emergency conversion
kit and luminaire.
Installation Instructions
1. Ensure the AC/mains power is not connected and cannot be reconnected during installation.
2. Connect the LED light to the emergency converter as indicated in the installation guide step 1 using a suitable connector kit
(see compatibility table).
3. The length of the output cable to the LED lamps should be kept to a minimum and should not exceed 3m according to the
EMC standard.
4. Connect LED charge indicator and test switch provided (if required) to the emergency converter as indicated in the
installation guide step 2.
5. Select the emergency output power and charge current as required using the 2 small switches (see installation guide step 3).
Please note that for 3hr duration and shorter charging time please put switches 1 and 2 on.
6. Mark the installation date on the product.
7. Connect the emergency converter AC power (see installation guide step 4) ONLY after the wiring between emergency
converter and LED light have been completed in step 1.
8. Fit LED indicator and test button (if required) in a suitable position then x the product in the ceiling.
9. Switch on the mains power supply.
10. A green LED indicator light will be present to show that the batteries are charging. Full charge can take up to 24 hours (see
Installation guide Step 3). On rst installation, ensure ttings have received a full charge before testing.
11. If there is power supplied to the product and the LED indicator light is o, then there is a battery failure.
12. Please always pay attention to the polarity.
Warranty/technical and contact information are all available at www.integral-led.comversion 5
250mm
220mm24.2mm
60mm 15mm 32mm

Warranty/technical and contact information are all available at www.integral-led.com
INSTALLATION GUIDE
STEP 1 - Connect LED Light and LED Driver to EM converter.
Choose a suitable connector kit for edge-lit panels or downlights (see compatible cable)
and connect the LED light, LED Driver and EM converter as shown below.
STEP 2 - Connect LED charge indicator and test button.
An emergency LED indicator with mount and a test button are included in the kit.
Please connect them as indicated in the drawing below.
ILEMAK015
ILEMAK016
ILEMAK025
ILEMAK013
ILEMAK012
LED Driver
LED Driver
LED Driver
LED
CONNECTOR KIT
50cm 50cm
STEP 3 - EM power and charge current selection*.
Position the 2 switches according to the emergency power and charge current desired.
Please use the table bellow for guidance.
Please follow the table above to select the desire EM light
duration and charge time.
* Please note that in accordance with BS 5266-1 9.1 three hour duration is recommended unless evacuation is immediate in a supply failure and re-occupation is delayed until the system has
fully recharged in which one hour duration may be used.
Note: For 3hr emergency light duration and shorter charging time
please put switches 1 and 2 in the up position.
EM power Charge
current
Charge
time
EM Light
duration
2.5W 150mA 24hr 3hr
2.5W 300mA 16hr 3hr
5W 150mA 24hr 1.5hr
5W 300mA 16hr 1.5hr
LED Driver
LED
version 5
RECESSED MOUNTING
FOR CHARGE LED
LED Driver
LED Driver
LED Driver
LED Driver
LED
LED
LED Driver
Red
Red
Red
Black
Black
Black

STEP 4 - Connect the converter.
Connect Lout and Nout from the converter to Neutral and Live in the LED Driver.
Final Conguration
The function of the system reset is to ensure that the convertor is fully disconnected from the LED lights.
A system reset is required in the following situations:
· After any storage charging prior to installation or during commissioning.
L - Live
N - Neutral
SL - Switched Live
L - Live
N - Neutral
SL - Switched Live
COMPATIBILITY TABLE
When powered by a constant mains supply, the battery will be constantly charged.
On failure of the constant mains supply, the tting will switch automatically from battery charging to battery dis-
charge powering the LED luminaire.
IP20
This luminaire conversion kit is designed according to BS EN 60598-2-22
ILEMPK010
220-240V AC
220-240V AC
L
L
N
N
SL
SL
LED Driver
LED Driver
LED Driver
LED Driver
LED Driver
LED Driver
Red
Red
Red
Black
Black
Black
LED Driver
LED Driver
LED
LED
LED
LED
LED Driver
LED Driver
Connector Kit
version 5
Integral-LED Edge-lit panels Integral-LED downlights
ILP6060E001 ILP6060E002 ILP6060E003 ILP1260E001 ILP6060E010 ILDL200F001 ILDL245F005 ILDL150E001 ILDL105A1001
ILP6060E007 ILP6060E004 ILP1260E002 ILP6060E010-4 ILDL200F002 ILDL245F006 ILDL200E007 ILDL131A1001
ILP6060E008 ILP6060E005 ILP1230E001 ILP6060E011 ILDL200F003 ILDL245F007 ILDL200E008 ILDL160A1001
ILP6060E012 ILP6060E006 ILP6060E011-4 ILDL200F004 ILDL245F008 ILDL225A1001
ILEMAK016 ILEMAK015 ILEMAK025 ILEMAK017 ILEMAK012 ILEMAK013

The battery should be reviewed for replacement after 4 years of installation.
Test Schedule to record monthly functional test and yearly 3 hour duration test.
All testing should be planned and incorporated as part of a managed programme with appropriate
risk assessment to ensure operational emergency function is not compromised during testing.
Panel Ref/Location
...................................................
In case of diculty, contact the Installation Engineers:
...................................................................... tel. ...........................................
Full Recharge Time 24 Hours Duration 3 Hours
TEST RECORD
Year 1 Year 2 Year 3
Monthly Test Signed Date Signed Date Signed Date
Functional
Functional
Functional
Functional
Functional
Functional
Functional
Functional
Functional
Functional
Functional
Three Hour
Integral LED is a division of Integral Memory
Unit 6 Iron Bridge Close, Iron Bridge Business Park
London - NW10 0UF
version 5