Intel NetStructure ZT 5085 12U User manual

Intel® NetStructureTM ZT 5085 12U
Redundant Host Packet Switched
Platform
Technical Product Specification
October 2004
Order Number: 273790-005

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Technical Product Specification
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Technical Product Specification
Contents
1 Introduction......................................................................................................................................9
1.1 Product Definition .................................................................................................................9
1.2 Highlights..............................................................................................................................9
1.3 Standard Features..............................................................................................................11
1.3.1 Midplane Slot Assignments ...................................................................................11
1.4 Configuration Options.........................................................................................................12
1.4.1 Two CompactPCI* Bus Segments.........................................................................13
1.4.2 One Extended CompactPCI* Bus..........................................................................15
1.4.3 Redundant Host.....................................................................................................16
1.4.4 Independent Servers .............................................................................................17
1.5 Chassis Management Modules ..........................................................................................18
1.6 PICMG* 2.16 Backplane Ethernet Routing.........................................................................19
1.7 N+N Redundant Power Subsystems..................................................................................19
1.8 Cooling Architecture ...........................................................................................................19
2 Getting Started ..............................................................................................................................21
2.1 Unpacking the System........................................................................................................21
2.2 Shipping Contents ..............................................................................................................21
2.3 Installing the System...........................................................................................................23
2.3.1 Rack Mounting the System....................................................................................24
2.3.2 Grounding the System...........................................................................................24
2.3.3 Providing Power.....................................................................................................25
2.3.4 Connecting I/O Devices.........................................................................................27
2.4 Setup and Configuration.....................................................................................................28
2.4.1 CMM Configuration................................................................................................28
2.4.2 Slot Assignments...................................................................................................29
2.4.3 Setting V(I/O).........................................................................................................29
2.4.4 Disabling the Power Standby Switch.....................................................................31
3 Field Replaceable Units.................................................................................................................33
3.1 Working with Chassis Management Modules.....................................................................33
3.1.1 Installing the CMM.................................................................................................34
3.1.2 Removing the CMM...............................................................................................34
3.2 Working with Board-Level Components .............................................................................35
3.2.1 Removal and Installation of Boards.......................................................................36
3.3 Working with Power Supplies .............................................................................................39
3.3.1 Installing a Power Supply ......................................................................................40
3.3.2 Removing a Power Supply ....................................................................................42
3.4 Working with Fan Trays......................................................................................................42
3.4.1 Removing a Fan Tray ............................................................................................42
3.4.2 Installing a Fan Tray ..............................................................................................43
3.5 Working with the Midplane..................................................................................................44
3.5.1 Removing the Midplane Assembly.........................................................................44
3.5.2 Replacing the Midplane Assembly.........................................................................45
4 Power Subsystem..........................................................................................................................47
4.1 DC Power Distribution Overview ........................................................................................47

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Technical Product Specification
4.1.1 DC Systems...........................................................................................................48
4.2 DC System Redundancy....................................................................................................48
4.3 AC Systems........................................................................................................................49
4.4 Power Budgeting ................................................................................................................49
4.4.1 Redundant Power Feeds and Power Supplies......................................................50
4.5 Power Supply Capacity and Multiple Voltages...................................................................50
4.5.1 CMMs and Fan Trays............................................................................................50
4.5.2 Cooling Capacity....................................................................................................51
4.6 Power Input.........................................................................................................................51
4.6.1 Power Feed Interface ............................................................................................51
4.7 Power Trays........................................................................................................................52
4.7.1 Power Standby Switch Disable Jumper.................................................................53
4.8 Power Supplies...................................................................................................................53
4.8.1 AC Input Power Supplies.......................................................................................53
4.8.2 DC Input Power Supplies.......................................................................................53
4.9 Midplane Power Distribution...............................................................................................54
4.9.1 V(I/O) Segmentation..............................................................................................54
5 Cooling Subsystem........................................................................................................................55
5.1 Fan Trays............................................................................................................................55
5.1.1 Blowers..................................................................................................................56
5.1.2 Control Board.........................................................................................................56
5.1.3 Managing Fan Trays..............................................................................................57
5.1.4 Fan Tray Status LED.............................................................................................57
5.2 Intake Grill with Air Filter.....................................................................................................58
5.2.1 Replacing the Air Filter ..........................................................................................59
A Specifications................................................................................................................................61
A.1 Physical and Mechanical Specification...............................................................................61
A.2 Environmental Specifications..............................................................................................62
A.3 Electrical Specifications......................................................................................................63
A.3.1 Universal Midplane................................................................................................64
A.3.2 Midplane Connectors and Devices........................................................................64
A.3.3 Logic Ground Isolation Capacitors.........................................................................66
A.3.4 Sensors and Thresholds........................................................................................67
A.4 MTBF Prediction.................................................................................................................70
A.5 Connectors.........................................................................................................................70
A.6 Slot Arrangement................................................................................................................72
A.6.1 Multi-Purpose Slot P1/P2 Interfaces......................................................................74
A.6.2 Peripheral Slot P1/P2 Interfaces............................................................................78
A.6.3 PCI-Less Slot P1/P2 Interfaces.............................................................................79
A.6.4 Node Slot P3 Interface...........................................................................................82
A.6.5 Standard Fabric Slot P3/P4/P5 Interfaces.............................................................83
A.6.6 H.110 P4/P5 Interface ...........................................................................................87
A.6.7 P4/P5 Rear Panel I/O Interface.............................................................................88
A.7 CMM Slot P1/P2/P3 Interfaces...........................................................................................89
A.7.1 CMM Slot P1 Interface...........................................................................................89
A.7.2 CMM Slot P2 Interface...........................................................................................90
A.7.3 CMM Slot P3 Interface...........................................................................................90
B Power Supplies/Hot Swap Circuitry...............................................................................................93

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Technical Product Specification
B.1 The Power Supply Perspective...........................................................................................93
B.2 Intel® NetStructure™ Power Supplies................................................................................93
C Data Sheet Reference...................................................................................................................95
C.1 CompactPCI*......................................................................................................................95
C.2 User Documentation...........................................................................................................95
D Warranty Information.....................................................................................................................97
D.1 Intel®NetStructure™ Compute Boards & Platform Products Limited Warranty.................97
D.1.1 Returning a Defective Product (RMA)....................................................................97
D.1.2 For the Americas ...................................................................................................98
D.1.3 For EMEA ..............................................................................................................98
D.1.4 For APAC...............................................................................................................98
E Customer Support .......................................................................................................................101
E.1 Technical Support and Return for Service Assistance .....................................................101
E.2 Sales Assistance ..............................................................................................................101
F Agency Approvals........................................................................................................................103
F.1 CE Certification.................................................................................................................103
F.2 Safety................................................................................................................................103
F.3 Emissions Test Regulations .............................................................................................103
F.3.1 EN 50081-1 Emissions ........................................................................................103
F.3.2 EN 55024 Immunity .............................................................................................104
F.4 Regulatory Information .....................................................................................................104
F.4.1 FCC (USA)...........................................................................................................104
F.4.2 Industry Canada (Canada) ..................................................................................104
F.5 Product Safety Information...............................................................................................105
F.5.1 AC and/or DC Power Safety Warning (AC and/or DC Powered Units)................106
F.5.2 Rack Mount Enclosure Safety .............................................................................106
Figures
1 Features (Front)..........................................................................................................................10
2 Features (Rear) ..........................................................................................................................11
3 ZT 5085 Midplane Slot Assignments (Front) ..............................................................................12
4 Two CompactPCI* Bus Segments..............................................................................................14
5 Two Independent CompactPCI* Bus Segments.........................................................................15
6 One Extended CompactPCI* Bus Configuration ........................................................................16
7 Redundant Hosts Controlling Two CompactPCI* Bus Segments...............................................17
8 ZT 5085 Independent Server Configuration ...............................................................................18
9 ZT 5085 Example System (front)...............................................................................................22
10 ZT 5085 Example System (Rear)..............................................................................................23
11 ZT 5085 AC Power Input Panel (P1)..........................................................................................25
12 ZT 5085 DC Power Input Panel (P2)..........................................................................................27
13 ZT 5085 BD_SEL# Jumper Locations........................................................................................29
14 ZT 5085 V(I/O) Shunt Locations.................................................................................................31
15 Power Standby Switch Disable Jumper Locations .....................................................................32
16 Injector/Ejector Operation (Board-Level Components)...............................................................33
17 Power Supply Orientation...........................................................................................................39
18 Injector/Ejector Operation (Power Supplies)...............................................................................41
19 Fan Tray Installation/Removal....................................................................................................43

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Technical Product Specification
20 Midplane Assembly Retention Screw Locations.........................................................................44
21 Replacing the Midplane Assembly .............................................................................................45
22 ZT 5085 Power Distribution Overview (DC System) ..................................................................48
23 Power Trays ...............................................................................................................................52
24 ZT 5085 Midplane Power Distribution ........................................................................................54
25 Airflow.........................................................................................................................................55
26 Fan Tray Mezzanine Jumper......................................................................................................57
27 Intake Grill and Air Filter.............................................................................................................59
28 Rack Mount ................................................................................................................................62
29 ZT 5085 Backplane Connector Locations (Front).......................................................................65
30 ZT 5085 Backplane Connector Locations (Rear) .......................................................................66
31 ZT 5085 Logic Ground Isolation Capacitor Locations ................................................................67
32 ZT 5085 Connector Locations (Front and Rear).........................................................................71
33 ZT 5085 Slot Arrangement .........................................................................................................73
Tables
1 V(I/O) Related Slot Capabilities..................................................................................................30
2 V(I/O) Configuration Options ......................................................................................................30
3 Power Tray J7 Jumper Configurations .......................................................................................32
4 ZT 5085 Slot Definitions .............................................................................................................35
5 ZT 5085 Power Fault Tolerance Matrix (DC)..............................................................................49
6 ZT 5085 Power Fault Tolerance Matrix (AC)..............................................................................49
7 ZT 5085 Budget by Voltage using 250W Power Supplies..........................................................50
8 AC Input Specifications ..............................................................................................................53
9 DC Input Specifications..............................................................................................................54
10 Delta* Blower Motor Specifications ............................................................................................56
11 Fan Tray Health/Status LED States ...........................................................................................58
12 Chassis Dimensions...................................................................................................................61
13 Chassis Environmental Specifications........................................................................................63
14 ZT 5085 Connector Assignments...............................................................................................64
15 Sensor Default Thresholds.........................................................................................................67
16 MTBF Prediction on ZT 5085 DC ...............................................................................................70
17 Slot Arrangement.......................................................................................................................73
18 ZT 5085 Slot Interfaces..............................................................................................................74
19 Slot P1 Pin Assignments ............................................................................................................75
20 Multi-Purpose Slot P2 Pin Assignments.....................................................................................76
21 CompactPCI* Peripheral Slot P1 Pin Assignments....................................................................78
22 CompactPCI* Peripheral Slot P2 Pin Assignments....................................................................79
23 CompactPCI* PCI-Less Slot P1 Pin Assignments......................................................................80
24 CompactPCI* PCI-Less Slot P2 Pin Assignments.....................................................................81
25 Node Slot P3 Pin Assignments...................................................................................................82
26 Standard Fabric Board P3 Pin Assignments..............................................................................83
27 Standard Fabric Board P4 Pin Assignments..............................................................................84
28 Standard Fabric Board P5 Pin Assignments..............................................................................84
29 Midplane Ethernet Connections .................................................................................................86
30 H.110 P4 Pin Assignments.........................................................................................................87
31 H.110 P5 Pin Assignments.........................................................................................................88
32 P1 Connector CMM Pin Assignments ........................................................................................89
33 P2 Connector CMM Pin Assignments ........................................................................................90
34 P2 Connector CMM Slot 9 Pin Assignments..............................................................................90

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Technical Product Specification
35 P3 Connector CMM Pin Assignments ........................................................................................90
Revision History
Date Revision Description
October 2004 005 Clarified slot and midplane arrangement; updated product
return shipping information.
May 2004 004 Changed value on slot interface table.
July 2003 003 Name changes, filler panel info and synch up with
documentation.
July 2003 002 Updated Customer Support and Warranty Information
September 2002 001 Initial Release of this document

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Technical Product Specification

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Technical Product Specification
Introduction
Introduction 1
This chapter provides an overview of the ZT 5085 system. It includes a product definition and
summaries of the system's hardware and software features. This chapter is useful for comparing the
features of the ZT 5085 to the needs of a specific application.
1.1 Product Definition
The Intel®NetStructure™ ZT 5085 12U Redundant Host Packet Switched Platform is one of
several telecom building blocks from Intel, providing OEM equipment designers with carrier-
grade, standards-based, high availability solutions built on the PICMG* 2.16 specification. This
high-capacity CompactPCI* platform features 18 node slots and a redundant infrastructure (fabric,
management, power, and cooling) making it ideal for carrier-grade telecom and Internet
applications. Beyond its high availability features, the ZT 5085 is highly modular, scalable, and
serviceable. It is compatible with the Intel®NetStructure™ family of packet switched backplane
products, and is designed to operate with third-party boards meeting the PICMG* 2.16
specifications.
Hot-swappable system components provide built-in redundancy to simplify replacement and
minimize service time. Redundant chassis management modules enable customers to manage
multiple processor boards and conduct chassis diagnostics remotely for enhanced system
reliability. Two 6U slots are reserved for PICMG* 2.16 standard fabric boards (Ethernet switches).
The ZT 5085 platform routes Ethernet signals across the midplane without the use of cables;saving
time in setup, maintenance,and repair, and eliminating the thermal challenges of traditional cabling
methods.
1.2 Highlights
•High Capacity - 12U, 19-inch rack-mount enclosure
— 21 slots (18 node slots, two fabric slots, and two 3U Chassis Management slots)
— Efficient front-to-rear cooling
— Up to 50 W per node slot, 80 W per fabric slot power and cooling
Note: With 250 W supplies, the ZT 5085 can support an average of 40 W per node slot and 60 W per
fabric slot, with a maximum of 50 W per node slot and 80 W per fabric slot.See Chapter 4, “Power
Subsystem,” for details.
•High Availability - Delivering “five-nines” availability
— Redundant modules for fault recovery:
—Multi-Purpose slots supporting two CompactPCI* bus segments
—Redundant System Slot
—Two PICMG* 2.16 10/100/1000 fabric slots supporting hot-swappable boards
—Two hot-swappable IPMI-based Chassis Management Modules

10 Technical Product Specification
Introduction
—N+1 hot-swappable fan trays for cooling
—N+N hot-swappable, load-sharing 250 W AC or DC power supplies
—N+N power input
•Highly Flexible - Multiple midplane configuration options
— 16 node slots support 64-bit/33 MHz PCI operation
— Two node slots with no PCI connection
— Two CompactPCI bus segments with H.110 support
— 21 rear-panel I/O slots (18 node slots, two fabric slots, and two 3U CMM slots)
•Highly Manageable - IPMI-based redundant Chassis Management Modules (optional)
— Unique star topology for management buses increases reliability and security
•Highly Scalable - Flexibility to scale processors, I/O boards, power and cooling
•Standards and Compatibility - Interoperable with processor boards, peripherals, switches
and sub-components from multiple manufacturers
— 6U PICMG* 2.16-compliant midplane
— Designed for NEBS Level 3 and FCC Class B
— PICMG* 2.9 IPMI-based management
Figure 1. Features (Front)
Redundant
Chassis
Management
Modules
18 Node
Slots
Mounting
Flange
ESD Ground
Jack
Three Removable
N+1 Fan Trays
Removable
Grill with Filter
Eight 3U
Power Supplys
(behind grill)
Redundant
Ethernet
Switches