Intel SC5650-DP User manual

Intel®Server Chassis SC5650-DP/WS/BRP/UP
Service Guide
A Guide for Technically Qualified Assemblers of Intel®Identified Subassemblies/Products
Intel Order Number E55434-003

ii Intel®Server Chassis SC5650-DP/WS/BRP/UP Service Guide
Disclaimer
Information in this document is provided in connection with Intel®products. No license, express or implied, by
estoppel or otherwise, to any intellectual property rights is granted by this document. Except as provided in Intel's
Terms and Conditions of Sale for such products, Intel assumes no liability whatsoever, and Intel disclaims any
express or implied warranty, relating to sale and/or use of Intel®products including liability or warranties relating to
fitness for a particular purpose, merchantability, or infringement of any patent, copyright or other intellectual property
right. Intel products are not designed, intended or authorized for use in any medical, life saving, or life sustaining
applications or for any other application in which the failure of the Intel product could create a situation where
personal injury or death may occur. Intel may make changes to specifications and product descriptions at any time,
without notice.
Intel® server boards contain a number of high-density VLSI and power delivery components that need adequate
airflow for cooling. Intel's own chassis are designed and tested to meet the intended thermal requirements of these
components when the fully integrated system is used together. It is the responsibility of the system integrator that
chooses not to use Intel developed server building blocks to consult vendor datasheets and operating parameters to
determine the amount of airflow required for their specific application and environmental conditions. Intel Corporation
can not be held responsible if components fail or the server board does not operate correctly when used outside any
of their published operating or non-operating limits.
Intel, Intel Pentium, and Intel Xeon are trademarks or registered trademarks of Intel Corporation or its subsidiaries in
the United States and other countries.
* Other names and brands may be claimed as the property of others.
Copyright © 2009, Intel Corporation. All Rights Reserved

Intel®Server Chassis SC5650-DP/WS/BRP/UP Service Guide iii
Safety Information
Important Safety Instructions
Read all caution and safety statements in this document before performing any of the
instructions. See also Intel Server Boards and Server Chassis Safety Information on the
Intel®Server Deployment Toolkit CD and/or at http://support.intel.com/support/
motherboards/server/sb/cs-010770.htm.
Wichtige Sicherheitshinweise
Lesen Sie zunächst sämtliche Warnund Sicherheitshinweise in diesem Dokument, bevor
Sie eine der Anweisungen ausführen. Beachten Sie hierzu auch die Sicherheitshinweise zu
Intel-Serverplatinen und Servergehäusen auf der Intel®Server Deployment Toolkit CD
oder unter http://support.intel.com/support/motherboards/server/sb/cs-010770.htm.
Consignes de sécurité
Lisez attention toutes les consignes de sécurité et les mises en garde indiquées dans ce
document avant de suivre toute instruction. Consultez Intel Server Boards and Server
Chassis Safety Information sur le Intel®Server Deployment Toolkit CD ou bien rendez-
vous sur le site http://support.intel.com/support/motherboards/server/sb/cs-010770.htm.
Instrucciones de seguridad importantes
Lea todas las declaraciones de seguridad y precaución de este documento antes de realizar
cualquiera de las instrucciones. Vea Intel Server Boards and Server Chassis Safety
Information en el Intel®Server Deployment Toolkit CD y/o en http://support.intel.com/
support/motherboards/server/sb/cs-010770.htm.
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Safety Information
iv Intel®Server Chassis SC5650-DP/WS/BRP/UP Service Guide
Warnings
Heed safety instructions: Before working with your server product, whether you are
using this guide or any other resource as a reference, pay close attention to the safety
instructions. You must adhere to the assembly instructions in this guide to ensure and
maintain compliance with existing product certifications and approvals. Use only the
described, regulated components specified in this guide. Use of other products /
components will void the UL listing and other regulatory approvals of the product and
will most likely result in noncompliance with product regulations in the region(s) in which
the product is sold.
System power on/off: The power button DOES NOT turn off the system AC power. To
remove power from system, you must unplug the AC power cord from the wall outlet.
Make sure the AC power cord is unplugged before you open the chassis, add, or remove
any components.
Hazardous conditions, devices and cables: Hazardous electrical conditions may be
present on power, telephone, and communication cables. Turn off the server and
disconnect the power cord, telecommunications systems, networks, and modems attached
to the server before opening it. Otherwise, personal injury or equipment damage can
result.
Electrostatic discharge (ESD) and ESD protection: ESD can damage disk drives,
boards, and other parts. We recommend that you perform all procedures in this chapter
only at an ESD workstation. If one is not available, provide some ESD protection by
wearing an antistatic wrist strap attached to chassis ground any unpainted metal surface on
your server when handling parts.
ESD and handling boards: Always handle boards carefully. They can be extremely
sensitive to ESD. Hold boards only by their edges. After removing a board from its
protective wrapper or from the server, place the board component side up on a grounded,
static free surface. Use a conductive foam pad if available but not the board wrapper. Do
not slide board over any surface.
Installing or removing jumpers: A jumper is a small plastic encased conductor that slips
over two jumper pins. Some jumpers have a small tab on top that you can grip with your
fingertips or with a pair of fine needle nosed pliers. If your jumpers do not have such a tab,
take care when using needle nosed pliers to remove or install a jumper; grip the narrow
sides of the jumper with the pliers, never the wide sides. Gripping the wide sides can
damage the contacts inside the jumper, causing intermittent problems with the function
controlled by that jumper. Take care to grip with, but not squeeze, the pliers or other tool
you use to remove a jumper, or you may bend or break the pins on the board.

Intel®Server Chassis SC5650-DP/WS/BRP/UP Service Guide v
Preface
About this Manual
Thank you for purchasing and using the Intel® Server Chassis SC5650.
This manual is written for system technicians responsible for troubleshooting, upgrading,
and repairing this server chassis. This document provides a brief overview of the features
of the chassis, a list of accessories or other components you may need, troubleshooting
information, and instructions on how to add and replace components on the Intel® Server
Chassis SC5650. For the latest version of this manual, see: http://support.intel.com/
support/motherboards/server/chassis/sc5650/.
Manual Organization
Chapter 1 provides a brief overview of the Intel® Server Chassis SC5650. In this chapter,
you will find a list of the server chassis features, photos of the product, and product
diagrams to help you identify components and their locations.
Chapter 2 provides instructions on adding and replacing components. Use this chapter for
step-by-step instructions and diagrams for installing or replacing components such as the
fans, power supply, drives, and other components.
At the back of this book, you will find technical specifications, regulatory information,
"getting help" information, and the warranty.
Product Contents, Order Options, and Accessories
This server chassis is compatible with the following Intel®Server Boards:
•Intel®Server Board S5500BC
•Intel®Server Board S5520HC
•Intel®Server Board S5500HCV
•Intel®Server Board S5520SC
•Intel®Server Board S3420GP Family
Your Intel® Server Chassis SC5650 ships with the following items:
•A power factor correction (PFC) power supply, installed in the chassis. Power supply
wattage depends on the model of server chassis you purchased. Three power supply
configurations are available.
•A box of hardware components, referred to as the "hardware kit"

Preface
vi Intel®Server Chassis SC5650-DP/WS/BRP/UP Service Guide
•Fan cable, installed in the chassis
•Chassis intrusion switch, installed in the chassis
•Front panel, installed in the chassis
•Attention document, in the chassis product box
•Intel® Server Chassis SC5650 Quick Start User's Guide, in the chassis product box
•Four M3 screws for installing 5.25-in drive component, in the hardware kit
•Fifteen 6-32 screws for mounting the server board to the chassis, in the hardware kit
•USB cable
In addition, you may need or want to purchase one or more of the following accessory
items for your server:
•Processor, memory DIMMs, Server Motherboard
•Hard drive
•CD-ROM or DVD-ROM drive
•RAID controller
•Operating system
For information about which accessories, memory, processors, and third-party hardware
were tested and can be used with your server board, and for ordering information for
Intel®products, see: http://support.intel.com/support/motherboards/server/chassis/
sc5650/compat.htm
Additional Information and Software
If you need more information about this product or information about the accessories that
can be used with this server chassis, use the following resources. These files are available
at: http://support.intel.com/support/motherboards/server/chassis/sc5650/
Unless otherwise indicated in the following table, once on this Web page, type the
document or software name in the search field at the left side of the screen and select the
option to search "This Product."
For this information or
software Use this Document or Software
For in-depth technical
information about this
product, including
dimensions and power
characteristics
Intel® Server Chassis SC5650 Technical Product Specification
http://support.intel.com/support/motherboards/server/chassis/
sc5650
If you just received this
product and need to install
it
Intel® Server Chassis SC5650 Quick Start User's Guide in the
product box

Preface
Intel®Server Chassis SC5650-DP/WS/BRP/UP Service Guide vii
For virtual system tours
and interactive repair
information
A link to the Intel® Server Configurator tool is available under "Other
Resources" at the right side of the screen at:
http://support.intel.com/support/motherboards/server/chassis/
sc5650
Accessories or other Intel
server products Spares and Configuration Guide
http://support.intel.com/support/motherboards/server/chassis/
sc5650
Hardware (peripheral
boards, adapter cards, and
so forth) and operating
systems that were tested
with this product
Tested Hardware/Operating Systems List
http://support.intel.com/support/motherboards/server/chassis/
sc5650
To make sure your system
falls within the allowed
power budget
Power Budget Tool at:
http://support.intel.com/support/motherboards/server/s5500BC
For software to manage
your Intel®server Intel®System Management Software
For this information or
software Use this Document or Software

Preface
viii Intel®Server Chassis SC5650-DP/WS/BRP/UP Service Guide

Intel®Server Chassis SC5650-DP/WS/BRP/UP Service Guide ix
Contents
Safety Information ..................................................................................................... iii
Important Safety Instructions ................................................................................................ iii
Wichtige Sicherheitshinweise ............................................................................................... iii
Consignes de sécurité .......................................................................................................... iii
Instrucciones de seguridad importantes ............................................................................... iii
Warnings ............................................................................................................................... iv
Preface ......................................................................................................................... v
About this Manual ..................................................................................................................v
Manual Organization ..............................................................................................................v
Product Contents, Order Options, and Accessories ..............................................................v
Additional Information and Software .....................................................................................vi
Server Chassis Features ............................................................................................ 1
Component Identification .......................................................................................................3
Front View Components ................................................................................................3
Internal Components .....................................................................................................5
Back Panel Components ...............................................................................................6
Front Panel ....................................................................................................................7
Peripheral Devices .................................................................................................................8
Hard Disk Drives ............................................................................................................9
Front Bezel Assembly ..........................................................................................................10
Rack-Mounted Systems .......................................................................................................10
Mechanical Locks ................................................................................................................11
Accessories and Order Codes .............................................................................................11
Hardware Installations and Upgrades .................................................................... 13
Before You Begin .................................................................................................................13
Tools and Supplies Needed ........................................................................................13
System References .....................................................................................................13
Removing and Installing the Left Side Cover .......................................................................13
Removing the Left Side Cover .....................................................................................13
Installing the Left Side Cover .......................................................................................14
Removing and Installing the Right Side Cover ....................................................................15
Removing the Right Side Cover ..................................................................................15
Installing the Right Side Cover ....................................................................................16
Removing and Installing the Front Bezel Assembly ............................................................17
Removing the Front Bezel Assembly ..........................................................................17
Installing the Front Bezel Assembly ............................................................................18
Installing or Removing a Server Board ................................................................................18
Installing and Removing a Fixed Hard Drive .......................................................................24
Installing a Fixed Hard Drive .......................................................................................24
Removing a Fixed Hard Drive .....................................................................................30
Installing or Removing a DVD-ROM or CD-ROM Drive .......................................................33
Installing a DVD-ROM or CD-ROM Drive ....................................................................33

xIntel®Server Chassis SC5650-DP/WS/BRP/UP Service Guide
Removing a CD-ROM or DVD-ROM Drive .................................................................35
Installing and Removing PCI Add-in Boards .......................................................................36
Installing PCI Add-in Boards .......................................................................................36
Removing PCI Add-in Boards .....................................................................................38
Replacing the Front Panel Board ........................................................................................40
Replacing a System Fan .....................................................................................................44
Replacing a Fixed Power Supply ........................................................................................48
Installing an Additional Hot Swap Power Supply Module (BRP configuration only) ............ 51
Removing a Hot Swap Power Supply (BRP configuration only) .........................................52
Replacing a Hot Swap Power Supply Cage (BRP configuration only) ................................53
Installing Feet for a Pedestal-configured Chassis ...............................................................59
Hot Swap Drive Cage Upgrade Install Instructions (optional) ..............................61
Before You Begin ................................................................................................................61
Kits Required ...............................................................................................................61
Tools and Supplies Needed ........................................................................................61
System References .....................................................................................................61
Installing a Hot Swap Hard Drive Cage with a SAS/SATA Backplane ................................62
Installing a Hot Swap Hard Drive ........................................................................................75
Removing a Hot-swap Hard Drive ...............................................................................78
Rack Mount Kit Install Instructions (optional) .......................................................83
Before You Begin ................................................................................................................83
Tools and Supplies Needed ........................................................................................83
System References .....................................................................................................83
Setting up a Rack-configured Chassis ................................................................................83
Technical Reference .................................................................................................95
Cable Routing ......................................................................................................................95
Power Supply Specifications ...............................................................................................95
DP 600-W Power Supply Input Voltages ....................................................................95
DP 600-W Power Supply Output Voltages ..................................................................95
600-W Single Power Supply Input Voltages ...............................................................96
600-W Single Power Supply Output Current ...............................................................96
1000-W Single Power Supply Input Voltages .............................................................96
1000-W Single Power Supply Output Voltages ...........................................................96
DP 400-W Power Supply Input Voltages ....................................................................96
DP 400-W Power Supply Output Voltages ..................................................................97
System Environmental Specifications .................................................................................97
A. Safety Information ................................................................................................99
English .................................................................................................................................99
Server Safety Information ...........................................................................................99
Safety Warnings and Cautions ....................................................................................99
Intended Application Uses ........................................................................................100
Site Selection ............................................................................................................100
Equipment Handling Practices ..................................................................................100
Power and Electrical Warnings .................................................................................101
Access Warnings ......................................................................................................101
Electrostatic Discharge (ESD) ...................................................................................102
Other Hazards ...........................................................................................................102
Deutsch .............................................................................................................................103