Intermec PEN*KEY 6100 User manual

6100 Series Docks
INSTALLATION
INSTRUCTIONS
""""""""""""""""""""""""""""
PN:962-020-003
RevisionE
April 2000

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CONTENTS
6100 SeriesDock Installation Instructionsi
CONTENTS
""""""""""""""""""""""""""""
SECTION1
General Information
DockDescriptions1-2...................................
SingleDock1-2......................................
Multidock1-4.......................................
FuseReplacement1-6............................
VehicleDock1-7.....................................
Specifications1-10.......................................
SingleDock1-10......................................
Multidock1-11.......................................
VehicleDock1-12....................................
ConnectorPin-Outs1-12..................................
8-PinInterfaceConnector1-12.........................
SingleDock9-PinMaleSerialPort1-13................
SingleDock25-PinFemaleSerialPort1-15.............
Multidock9-PinFemaleRS-485 Connector1-17.........
VehicleDock3-PinMalePowerConnector1-18..........
RS-485 LANTerminator1-19..............................
SECTION2
Single and Multidock Installation
InstallationGuidelines2-1...............................
ElectricalRequirements2-2..............................
ElectricalandCommunicationConnections2-3.........
DockInstallation2-4....................................
MountingStructure2-4..............................
SingleDockMountingBracketInstallation2-5.........
MultidockMountingBracketInstallation2-6..........
DockPreparation2-7....................................

CONTENTS
ii 6100 SeriesDock Installation Instructions
SECTION3
VehicleDock Installation
Introduction3-1.........................................
InstallationGuidelines3-2...............................
InstallationToolsRequired3-3....................
VehiclePreparation3-4..................................
VehicleElectricalConsiderations3-4..................
PowerCablesforConnectingtoVehicleBattery3-5.....
InstallingtheCables3-5.................................
VehicleBatteryPowerCableAssembly3-6................
AssemblingtheIn-lineFuseHolder3-6................
TerminatingWireEnds3-7...........................
ConnectingtheFuseHolder3-9.......................
SideBatteryTerminalPostConnection3-10................
TopBatteryTerminalPostConnection3-12.................
InstallingYourVehicleDockWithOtherEquipment3-14....
InstallinganOptionalPrinter3-15.....................
VehicleDockandPrinter3-16.........................
FasteningtheGroundCable3-16......................
InstallinganOptionalKeyboardTray3-17.................
VehicleDockMountingKits3-20..........................
FinalConnections3-27...................................
VehicleDockAlone3-27...............................
VehicleDockKeylock3-28.............................
JumpStartingYourVehicle3-29...........................

CONTENTS
6100 SeriesDock Installation Instructionsiii
FIGURES
Figure1-1SingleDock1-3...............................
Figure1-2Multidock1-5.................................
Figure1-3ReplacingSingleandMultidockFuse1-6.......
Figure1-4VehicleDockFrontView1-7...................
Figure1-5VehicleDockBackView1-8....................
Figure1-6VehicleDockComputerHolder1-9.............
Figure1-7SingleDockWithComputerand
CableConnector1-10....................................
Figure1-8MultidockWithComputerand
CableConnectors1-11...................................
Figure1-9InterfaceConnector1-12........................
Figure1-10 SingleDock9-PinMaleConnector1-13.........
Figure1-11 SingleDock25-PinFemaleConnector1-15......
Figure1-12 Multidock9-PinFemaleRS-485 Connector1-17.
Figure1-13 VehicleDock3-PinMalePowerConnector1-18. .
Figure2-1SingleDockConnectors2-3....................
Figure2-2MultidockConnectors2-3......................
Figure2-3MountingBracketsForSingleDock2-5.........
Figure2-4MountingBracketsForMultidock2-6..........
Figure2-5PositioningtheMountingClips2-7.............
Figure2-6AttachingtheDocktotheMountingBrackets2-8
Figure3-1AssemblingtheIn-lineFuseHolder3-7.........
Figure3-2TerminatingWireEnds3-8....................
Figure3-4SideBatteryTerminalPosts3-11................
Figure3-5TopBatteryTerminalPosts3-13.................
Figure3-6StrippingthePowerCableJacket3-14...........
Figure3-7WiringDiagramforInstallingaPrinter3-15.....
Figure3-8InstallingthePowerCableIn-Line
NoiseFilter3-17.........................................
Figure3-9AssemblingKeyboardTray3-18...............
Figure3-10 AttachingDocktoTray3-18..................
Figure3-11 InsertingKeyboardintoTrayand
AttachingCabletoComputer3-19........................
Figure3-12 VehicleDockAdjustableMountBracket3-21...
Figure3-13 VehicleDockAdjustableMountwith
ComputerInserted3-22...................................
Figure3-14 VehicleDockAdjustableMountBackSide3-23.
Figure3-15 VehicleDockFixedMountBracket3-24........
Figure3-16 VehicleDockFixedMountBracketBackSide3-25
Figure3-17 VehicleDockFixedMountwith

CONTENTS
iv6100 SeriesDock Installation Instructions
ComputerInserted3-26..................................
Figure3-18 VehicleDockConnectors3-27..................
Figure3-19 VehicleDockKeylock3-28...................
TABLES
Table1-1 8-PinConnectorPin-Outs1-12...................
Table1-2SingleDock9-PinSerialPortConnector
Pin-Outs1-13............................................
Table1-3BaudRateSetting1-14..........................
Table1-4SingleDock25-PinSerialPortConnector
Pin-Outs1-16............................................
Table1-5Multidock9-PinConnectorPin-Outs1-17.........
Table3-1VehicleDockPartNumber225-558-001 3-3......
Table3-2PartsandAccessoriesforVehicleBattery
Kit203-344-001/002 3-4.................................
Table3-3CablesforConnectingaVehicleDocktoVehicle
BatteryKit203-344-001 3-5..............................
Table3-4CablesforConnectingaVehicleDockandPrinterto
VehicleBatteryKit203-344-002 3-15...................
Table3-5VehicleDockAdjustableMountKit
Kit203-530-001 3-20.....................................
Table3-6VehicleDockFixedMountKit
Kit203-522-001 3-24.....................................

6100 SeriesDock Installation Instructions1-1
Section 1
General Information
""""""""""""""""""""""""""""
Section1coversgeneral informationforthe:
"Singledockprovidesautosensing voltage(110--120 or
220--240 voltsac),chargingandnetworkcommunica-
tionsforasinglehand-heldcomputer.
"Multidockprovidesautosensing(110--120 or220--240
voltsac),chargingandnetworkcommunicationsfor
eighthand-heldcomputers.
"Vehicledockprovidesasecureplacetocontainyour
hand-heldcomputer.Alongwithalockingdevicefor
your computer,thevehicledockalsoprovidescharging
andnetworkcommunications.
Section2coverstheinstallationinstructionsforthesingle
andmultidocks.This sectionincludesguidelinesandcon-
siderationsformountingshelvesandmountingbrackets.
Section3coverstheinstallationinstructionsfortheve-
hicledock.This sectionincludesguidelinesandconsider-
ationsfor routingthecablesandmountingthevehicledock.

SECTION1GeneralInformation
1-26100 SeriesDock Installation Instructions
Dock Descriptions
SingleDock
Thesingledockisintendedforafixedlocationsuchasona
deskorshelf.Asingledockcontains:
"Anautosensingandswitchingpowersupply.
"Anac connectorforusingtheuniversalpower cord.
"Theabilityforthehand-heldcomputertoreceiveboth
chargingandoperatingpower.
"Thecapabilitytoconnectyourhand-heldcomputerto
anetwork.
"Alatchandkeytoseatyourhand-heldcomputerinto
placeallowingforsecurityandgoodconnector contact
for chargingand datacommunication.
"Thecapabilitytoconnectaprinter.

SECTION1GeneralInformation
6100 SeriesDock Installation Instructions1-3
Figure 1-1
SingleDock
5
3
1.25-Pinfemale serial(RS-232/RS-485)portconnector
2.9-PinmaleRS-232 serialportconnector
3.AC connector
4.Charging indicator(red=charging;blinking red=errorcondition;
green=fully charged)
5.8-Pininterface connector
4
1
2
FrontviewBack view

SECTION1GeneralInformation
1-46100 SeriesDock Installation Instructions
Multidock
Themultidockisnormallymountedonacountertoporwall.
Featuresofthemultidockinclude:
"Itholdsupto eighthand-heldcomputers.
"Anautosensingandswitchingpowersupply
"Anac connectorforusingtheuniversalpower cord.
"Theabilityforthehand-heldcomputerstoreceive
bothchargingandoperatingpower.
"Thecapabilitytoconnectyourhand-heldcomputersto
anetwork.

SECTION1GeneralInformation
6100 SeriesDock Installation Instructions1-5
Figure 1-2
M
u
l
t
i
d
o
c
k
1
2
Frontview
Back view
3
4
1. Individualhand-heldcomputercups
2.Charging indicators(red=charging;blinking red=errorcondition;
green=fully charged)
3.RS-485 connectors
4.AC connector

SECTION1GeneralInformation
1-66100 SeriesDock Installation Instructions
Fuse Replacement
Thesingleandmultidockmodelscontainauser replaceable
fuse.This6 amp250 voltfuseprotectsthedockfromdam-
ageifthereisa bigpowersurge oramalfunctionthat
causesthefusetoblow.
Thefuseholderforboththesingledockandthemultidock
areidentical. Detail drawingsareshownbelow.
Iftheindicator(s)onthefrontofeitherdockdoesnotlight
orifterminalsgotosleepandtheirbatteriesdonotcharge,
youshouldmakesurethepower cordis secure.Ifitis,then
youshouldremoveandexamine(ortest)theinternalfuse.
Ifthefuseisbad(opencircuit)replaceandtrythedock
again.
1.Usingasmall flat-bladescrewdriver,sliptheblade
intothesmall slotand pryout thefuseholder.
2.Replacewitha6amp250 voltfuse.
Figure 1-3
Replacing Single and Multidock Fuse

SECTION1GeneralInformation
6100 SeriesDock Installation Instructions1-7
VehicleDock
Thevehicledockcanbemountedintovarioustypesofve-
hicles,theseinclude:forklifts,vans,or cars.Therearea
numberofinstallationstepsthat mustbecompletedwhen
usingthistype ofdock.
"Cableshavetoberoutedfrom thedocktothevehicle
battery.
"Thedockmustalsobesecurelymountedto ensure
that thehand-heldcomputeris storedsafelyandre-
ceivespower.
Figure 1-4
VehicleDock FrontView
1
2
1.Spring loaded hand-heldcomputer retention bracket
2.Lock
3.Connection and powerindicatorLED
3

SECTION1GeneralInformation
1-86100 SeriesDock Installation Instructions
Figure 1-5
VehicleDock Back View
1
2
2
5
4
3
1.RFjack
2.Com3 connector
3.Externalkeyboard
4.Com1 connector
5.DC powerjack

SECTION1GeneralInformation
6100 SeriesDock Installation Instructions1-9
Figure 1-6
VehicleDock ComputerHolder
1
2
3
4
1.Speakerslot
2.Communication Serialport
3. Infraredlens
4.Hand-heldcomputer retention pins(two,oneon eachside)

SECTION1GeneralInformation
1-10 6100 SeriesDock Installation Instructions
Specifications
Forbuilding yourshelfing,itisimportant tokeepinmind
thedimensionsofthedocks.
SingleDock
"Weight:3lbs.(1.37 kg)
"Dimensions:
"Length(sidetoside):8inches(20.32 cm)
"Width(front toback):
Withoutcables5 3/4inches(14.61 cm)
Withcables8 1/2inches(21.59 cm)
"Height(toptobottom):
Dockonly5 1/2inches(13.97 cm)
Dockwithcomputerandno endcap
10 1/8inches(25.72 cm)
Dockwithcomputerandendcap
11 1/4inches(28.58 cm)
"Min.spacingbetweenshelves:17 inches(43.18 cm)
Figure 1-7
SingleDock WithComputerand CableConnector

SECTION1GeneralInformation
6100 SeriesDock Installation Instructions1-11
Multidock
"Weight:21 lbs.(95.25 kg)
"Dimensions:
"Length(sidetoside):37 inches(93.98 cm)
"Width(front toback):
Withoutcables6inches(15.24 cm)
Withcables13 1/4inches(33.66 cm)
"Height(toptobottom):
Dockonly5 3/4inches(14.61 cm)
Dockwithcomputerandno endcap
10 1/8inches(25.72 cm)
Dockwithcomputerandendcap
11 1/4inches(28.58 cm)
"Min.spacingbetweenshelves:17 inches
(43.18 cm)
Figure 1-8
Multidock WithComputerand CableConnectors

SECTION1GeneralInformation
1-12 6100 SeriesDock Installation Instructions
VehicleDock
"Weight:5lbs.(22.68 kg)
"Dimensions:
"Length(sidetoside):8 1/2inches(21.59 cm)
Withkeyinslot9inches(22.86 cm)
"Width(front toback):6.5inches(15.24 cm)
"Height(toptobottom):
Dockonly7 1/2inches(19.05 cm)
Dockwithcomputer10 1/8inches
(25.72 cm)
ConnectorPin-Outs
8-PinInterface Connector
Figure 1-9
Interface Connector
7 5 3 1
8 6 4 2
Table1-1
8-PinConnectorPin-Outs
PinSignalNameFunctiononDockI/OfromDock
1BCLKBatteryInterfaceClockInput
2DOCKPWR12 VoltChargePowerOutput

SECTION1GeneralInformation
6100 SeriesDock Installation Instructions1-13
Table1-1(continued)
8-PinConnectorPin-Outs
PinI/OfromDockFunctiononDockSignalName
3GND Ground
4BDATBatteryInterfaceDataInput
5TXDTransmitDataInput
6RXDReceiveDataOutput
7RTSRequestToSendInput
8CTSClearToSendOutput
SingleDock 9-PinMaleSerialPort
Figure 1-10
SingleDock 9-PinMaleConnector
ThesingledockRS-232 port,available onaDB9maleconnector,isgen-
eratedfrom theIrDAinterface onyour computer.Ithasnohardware
handshakeavailableandhasthefollowingsignals.
1 2 3 4 5
6 7 8 9
Table1-2
SingleDock 9-PinSerialPortConnectorPin-Outs
PinSignal
NameFunctionStandardFunction onPCI/Oon Dock
1NCNoConnectDataCarrierDetect
(DCD)
2RXDReceiveDataReceiveDataInput
3TXDTransmitDataTransmitDataOutput

SECTION1GeneralInformation
1-14 6100 SeriesDock Installation Instructions
Table1-2(continued)
SingleDock 9-PinSerialPortConnectorPin-Outs
PinI/Oon
Dock
StandardFunction
onPC
FunctionSignal
Name
4DTRForcedHighDataTerminalReadyOutput
5GND GroundGround
6DSRToSetBaudRateDataSendReadyInput
7RTSForcedHighRequestToSendOutput
8CTSToSetBaudRateClearToSendInput
9NCNoConnectRingIndicator
Usepin6 and8ofthisRS-232 connectortoset thebaud
rate oftheIrDAcontrollerlocatedinsidethesingledock.
Thedefaultistohavethebaudratesetat9600.Table1-3
onpage1-14 showsthebaudrateforeachcombinationof
control lines.
Table1-3
Baud RateSetting
DSRPin6CTSPin8BaudRate
1 1 9600
1 0 9600
0 1 19.2K