Interpack ipg RSA 2625-TB User manual

RSA 2625-TB RANDOM SEMI-AUTOMATIC CASE SEALER
Table of Contents
i
RSA 2625-TB
Random Semi-Automatic
Case Sealer
For Machines Starting With Serial Number TM154 XX X XXX
For all other serial numbers, contact Customer Service @ 800-474-8273 (Menu #3)
This manual also available at www.Intertapepolymer.com
Intertape Polymer Group © 2021

RSA 2625-TB RANDOM SEMI-AUTOMATIC CASE SEALER
Table of Contents
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Table of Contents
Chapter Title Page
1 GENERAL INFORMATION ........................................................................................ 1-1
1.1 Revision Control....................................................................................................................... 1-1
1.2 Technical Support .................................................................................................................... 1-1
1.3 Replacement Parts .................................................................................................................. 1-1
1.4 Field Service Assistance.......................................................................................................... 1-2
1.5 Warranty .................................................................................................................................. 1-2
1.6 Description of RSA 2625-TB Random Semi-Automatic Case Sealer...................................... 1-4
2 IMPORTANT SAFEGUARDS..................................................................................... 2-1
2.1 Safety Label Descriptions ........................................................................................................ 2-1
2.2 Explanation of Signal Word Consequences ............................................................................ 2-4
2.3 Operator Skill Level Descriptions............................................................................................. 2-5
2.3.1 Skill “A” Machine Operator ................................................................................................... 2-5
2.3.2 Skill “B” Mechanical Maintenance Technician............................................................................. 2-5
2.3.3 Skill “C” Electrical Maintenance Technician ......................................................................... 2-5
2.3.4 Skill “D” Manufacturer’s Technician .............................................................................................. 2-5
3 SPECIFICATIONS...................................................................................................... 3-1
3.1 Machine Dimensions................................................................................................................ 3-1
3.2 Machine Operating Conditions ................................................................................................ 3-2
3.2.1 Power Requirements ............................................................................................................ 3-2
3.2.2 Operating Speed .................................................................................................................. 3-2
3.2.3 Tape Specifications .............................................................................................................. 3-2
3.2.4 Case Specifications .............................................................................................................. 3-2
4 SET-UP PROCEDURES ............................................................................................ 4-1
4.1 Receiving and Handling ........................................................................................................... 4-1
4.2 Table Leveling.......................................................................................................................... 4-2
4.3 Installation of External In-Feed and Exit Conveyors................................................................ 4-3
4.4 Control Box .............................................................................................................................. 4-3
4.5 Connecting Utilities .................................................................................................................. 4-4
4.5.1 Electrical Utilities................................................................................................................... 4-4
4.5.2 Air Connection ...................................................................................................................... 4-5
4.5.3 Pneumatic Adjustment.......................................................................................................... 4-5
4.6 Tape Loading ........................................................................................................................... 4-6
4.7 Tape Threading Preparation.................................................................................................... 4-7
4.8 Tape Threading........................................................................................................................................4-8

RSA 2625-TB RANDOM SEMI-AUTOMATIC CASE SEALER
Table of Contents
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Chapter Title Page
4.8.1 Upper Tape Head ................................................................................................................. 4-8
4.8.2 Lower Tape Head ................................................................................................................. 4-8
5 OPERATING INSTRUCTIONS................................................................................... 5-1
5.1 Operating Procedures.............................................................................................................. 5-1
6 TROUBLESHOOTING ............................................................................................... 6-1
7 ILLUSTRATED_PARTS_LIST………………………………………………………………7-1

Table of Contents
RSA 2625-TB RANDOM SEMI-AUTOMATIC CASE SEALER
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List of Figures
Figure Name Page
Figure 1-1 RSA 2625-TB Random Semi-Automatic Case Sealer ................................................................ 1-4
Figure 3-1 Machine Dimensions................................................................................................................... 3-1
Figure 4-1 Receiving and Handling .............................................................................................................. 4-1
Figure 4-2 Table Leveling............................................................................................................................. 4-2
Figure 4-3 Control Box.................................................................................................................................. 4-3
Figure 4-4 Electrical Utilities ......................................................................................................................... 4-4
Figure 4-5 Air Regulator ............................................................................................................................... 4-5
Figure 4-6 Tape Loading .............................................................................................................................. 4-6
Figure 4-7 Tape Threading Preparation ....................................................................................................... 4-7
List of Tables
Table Name Page
Table 1-1 Replacement Parts...................................................................................................................... 1-1
Table 2-1 Operators Skill Level ................................................................................................................... 2-5
Table 3-1 Case Sizes .................................................................................................................................. 3-3

Table of Contents
RSA 2625-TB RANDOM SEMI-AUTOMATIC CASE SEALER
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Table of Contents
RSA 2625-TB RANDOM SEMI-AUTOMATIC CASE SEALER
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RSA 2625-TB RANDOM SEMI-AUTOMATIC CASE SEALER
General Information
1-1
Chapter 1
GENERAL INFORMATION
1.1 REVISION CONTROL
REV00.................................................................................................................................................. Initial Release
1.2 TECHNICAL SUPPORT
This is the Interpack Model RSA 2625-TB Random Semi-Automatic Case Sealer you ordered. It has been setup
and tested in our factory with Intertape manufactured pressure sensitive tapes. If any problems occur when
setting up or operating this equipment, please contact the authorized distributor from where you purchased this
item.
If contact with the authorized distributor is not possible, Interpack Technical Support is available. Should the need
to contact Interpack Technical Support arise, please have the Case Sealer model number and serial number on
hand. This information can be found on the nameplate of the side panel of the machine. Interpack Technical
Support is available during normal business hours (Eastern Time).
• PHONE: [phone] x101
If you have a technical question that does not require an immediate response, you may contact Interpack by fax.
• FAX: [phone]
Technical support may also be contacted via email at the address below:
• EMAIL: [email protected]
1.3 REPLACEMENT PARTS
This Machine Is Designed To Provide Years Of Trouble Free Operation. However, Maintaining A Small Inventory
Of Spare Parts Assures Minimum Downtime In The Event Of A Problem. We Recommend That You Stock The
Following Spare Parts.
DESCRIPTION ITEM NUMBER RECOMMENDED QUANTITY
Bearing Pulley UPM0324 2
Belt, DRV SAG12E, 2” X 6ft. 7.50” TBD 2
Linear Bearing 25mm Shaft LM25UU 2
Spring Blade UPM0011 2
BO Pressure Gauge 40mm 0.6 Bar UPM3273 1
Wheel 2-7/8”DIA. Compr. Guide UPM1659 2
Table 1-1 Replacement Parts

RSA 2625-TB RANDOM SEMI-AUTOMATIC CASE SEALER
General Information
1-2
Replacement Parts
Order parts by item number, part description, and quantity required. Replacement parts are available from your
authorized Interpack distributor exclusively.
Should you require assistance selecting the correct part, you may call:
Intertape Polymer Group
Interpack Machinery
9940 Currie Davis Drive, Suite 23B
Tampa, FL, 33619
Tel: [phone], Option 3
Fax: [phone]
MODEL:
SERIAL NUMBER:
DISTRIBUTOR PURCHASED FROM:
DATE OF PURCHASE:
1.4 FIELD SERVICE ASSISTANCE
This machine is designed to provide years of trouble-free operation. If any problems arise with this machine during
the normal course of operation, your properly trained and qualified internal service personnel should be able to
repair any issues after consulting Chapter 6, Troubleshooting.
Service support is available from your authorized Interpack distributor at additional cost if the problem cannot be
remedied after consulting the Troubleshooting chapter of this manual.
1.5 WARRANTY
EQUIPMENT WARRANTY AND LIMITED REMEDY: The following warranty is made in lieu of all other warranties,
express or implied, including but not limited to the implied warranty of merchantability, the implied warranty of
fitness for a particular purpose, and any implied warranty arising out of a course of dealing, a custom or usage
of trade:
Intertape sells its Interpack Tape Heads, Case Tapers, and Case Erectors with the following warranties:
1. The ETX Tape Heads' knife blades, springs and wipe down rollers will be free from all defectsfor a period
of ninety (90) days.
2. All other ETX Tape Head parts will be free from all defects for one (1) year after delivery.
3. Water Activated Tape Head blades will be free from defects for ninety (90) days after delivery.
4. Drive Belts will be free from defects for ninety (90) days after delivery.
5. The Gear Motors will be free from defects for one (1) year after delivery.
6. All other components for Case Tapers and Case Erectors will be free from defects for one (1) year
after delivery.

RSA 2625-TB RANDOM SEMI-AUTOMATIC CASE SEALER
General Information
1-3
If any part is proven defective within its warranty period, then the exclusive remedy and Intertape’s and the seller's
sole obligation shall be, at Intertape’s option, to repair or replace the part, provided the defective part is returned
immediately to Intertape’s factory or an authorized service station designated by Intertape.
A part will be presumed to have become defective after its warranty period unless the part is received or Intertape
is notified of the problem no later than five (5) calendar days after the warranty period.
If Intertape is unable to repair or replace the part within a reasonable time, then Intertape, at its option, will replace
the equipment or refund the purchase price. Intertape shall have no obligation to install the repaired or
replacement part.
Intertape shall have no obligation to provide or pay for the labor required to install the repaired or replacement part.
Intertape shall have no obligation to repair or replace (1) those parts failing due to: operator misuse, carelessness,
or due to any accidental cause other than equipment failure, or (2) parts.
1. Failure or damage is due to misapplication, lack of proper maintenance, abuse, improper installation
or abnormal conditions such as temperature, moisture, dirt or corrosive matter, etc.
2. Failure due to inadequate cleaning, improper operating environment, improper utilities or operator
error.
3. Failure due to operations above the rated capacities, or in any other improper manner, either
intentional or otherwise.
4. Failure is due to equipment, which has been altered by anyone other than an authorized
representative of Intertape Polymer Group.
5. Failure is due to an attempt by the purchaser to correct alleged defective equipment. In this event
the purchaser is responsible for all expenses incurred.
LIMITATION OF LIABILITY: Intertape and seller shall not be liable for direct, indirect, special, incidental or
consequential damages based upon breach of warranty, breach of contract, negligence, strict liability or any
other legal theory.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only
by written agreement signed by authorized officers of Intertape and seller.

RSA 2625-TB RANDOM SEMI-AUTOMATIC CASE SEALER
General Information
1-4
1.6 D ESCRIPTION OF RSA 2625-TB R ANDOM S EMI -A UTOMATIC C ASE
SEALER
This machine is designed to provide years of trouble free operation. If any problems arise with this machine during
the normal course of operation, your properly trained and qualified internal service personnel should be able to
repair any issues after consulting the Troubleshooting section of this manual.
Figure 1-1 RSA 2625-TB Random Semi-Automatic Case Sealer
The Interpack RSA 2625-TB Random Semi-Automatic Case Sealer Machine with ETX Tape Headsis designed to
apply Intertape brand pressure sensitive case sealing tape to the top and bottom center seam of regular slotted
corrugated cases. The RSA 2625-TB Random Semi-Automatic Case Sealer is manually adjustable to a wide range
of case sizes (refer to Case Specifications, page 3-2). Multi-Wheel Top Squeezers compress the top major flaps
ensuring superior seal. The RSA 2625-TB Random Semi-Automatic Case Sealer features reversible operator
controls to facilitate its adaptation into an existing conveyor line.

RSA 2625-TB RANDOM SEMI-AUTOMATIC CASE SEALER
Important Safeguards
2-1
Chapter 2
IMPORTANT SAFEGUARDS
2.1 SAFETY LABEL DESCRIPTIONS
There Are A Number Of Safety Labels Used On Intertape Case Sealers.
The illustrated label, as shown, is attached
to the Knife Guard inside the upper and
lower ETX Tape Head. The label warns
operators and service personnelof the very
sharp knife used tocut the tape at the end of
the tape application.
The ETX Tape Heads are equipped with a
Knife guard that covers the blade. The Tape
Heads should never be operated with the
blade guards removed.
Turn air and electrical supplies off before
servicing the tape heads.
The label shown is affixed on the in-feed and
exit ends of the machine belt drives. The label
warns the operators and service personnel of
the pinch points at each end of the belt drives.

RSA 2625-TB RANDOM SEMI-AUTOMATIC CASE SEALER
Important Safeguards
2-2
The label shown is attached to the control box.
The label warns the service personnel to
unplug the power supply before attempting any
service work on the case sealer.
The label shown is affixed on the “EXIT” end
of the Left Hand side cover. The label warns
the operators and service personnel of the
pinch point at the exit ends of the machine.

RSA 2625-TB RANDOM SEMI-AUTOMATIC CASE SEALER
Important Safeguards
2-3
The label shown is affixed on the side of the
column. This label provides convenient safety
instruction for the operator and service
personnel in the operation of the Interpack
Case Sealing Equipment.
Note: Should any of the safety labels placed on the Case Sealer be damaged or destroyed, replacements
are available through your distributor.

RSA 2625-TB RANDOM SEMI-AUTOMATIC CASE SEALER
Important Safeguards
2-4
2.2 EXPLANATION OF SIGNAL WORD CONSEQUENCES
WARNING: Indicates a potentially hazardous situation that, if not avoided, could
result in death or serious injury or property damage.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, could
result in minor or moderate injury or property damage.
WARNING
• To reduce the risk associated with mechanical, pneumatic, and electrical hazards:
a. Read, understand, and follow all safety and operating instructions before operating or servicing
the case sealer.
b. Allow only properly trained and qualified personnel to operate and service this equipment.
• To reduce the risk associated with pinches, entanglement, and hazardous voltage:
Turn electrical supply off and disconnect before performing any adjustments, maintenance, or
servicing of the machine or taping heads.
• To reduce the risk associated with pinches and entanglement hazards:
a. Do not leave the machine running while unattended.
b. Turn the machine off when not in use.
c. Never attempt to work on any part of the machine, load tape, or remove jammed boxes from the
machine while the machine is running.
• To reduce the risk associated with hazardous voltage:
Position electrical cord away from foot and vehicle traffic.
• To reduce the risk associated with sharp blade hazards:
Keep hands and fingers away from tape cutoff blades. Blades are extremely sharp.
• To reduce the risk associated with fire and explosion hazards:
Do not operate this equipment in potentially flammable/explosive environments.
• To reduce the risk associated with muscle strain:
a. Use the appropriate rigging and material handling equipment when lifting or repositioning this
equipment.
b. Use proper body mechanics when removing or installing taping heads that are moderately heavy
or may be considered awkward to lift.
CAUTION
• To reduce the risk associated with pinch hazards:
a. Keep hands clear of the upper head support assembly as boxes are transported through the
machine.
b. Keep hands, hair, loose clothing, and jewelry away from box compression rollers.
c. Always feed boxes into the machine by pushing only from the end of the box.
d. Keep hands, hair, loose clothing, and jewelry away from moving belts and taping heads.

RSA 2625-TB RANDOM SEMI-AUTOMATIC CASE SEALER
Important Safeguards
2-5
2.3 OPERATOR SKILL LEVEL DESCRIPTIONS
Important: The area supervisor must ensure that the operator has been properly trained on all machine
functions before operating the machine.
2.3.1 Skill “A” Machine Operator
This operator is trained to use the machine with the machine controls. This operator can feed cases into the
machine, make adjustments for different case sizes, change tapes, and start/stop, and re-start production.
2.3.2 Skill “B” Mechanical Maintenance Technician
This technician is trained to use the machine as the machine operator, and is able to work with the safety
protection disconnected, check and adjust mechanical components, perform maintenance operations, and
repair the machine. He is not allowed to work on live electrical components.
2.3.3 Skill “C” Electrical Maintenance Technician
This technician is trained to use the machine as the machine operator, and is able to work with the safety
protection disconnected, check and adjust mechanical components, perform maintenance operations, and
repair the machine. He is allowed to work on live electrical panels, terminal blocks, and control equipment.
2.3.4 Skill “D” Manufacturer’s Technician
Skilled technician sent by the manufacturer, or its agent, to perform complex repairs or modifications, when
agreed to by the customer.
Operation Machine Condition Operator Skill
Level
Number of
Operators
Machine Installation & Set-Up Running with Safety Protections
Disabled B & C
2
Adjusting Case Size Stopped by Pressing the
Emergency Stop (E-Stop) Button
A 1
Tape Roll Replacement Stopped by Pressing the
Emergency Stop (E-Stop) Button
A 1
Blade Replacement Electrical Power Disconnected B 1
Drive Belt Replacement Electrical Power Disconnected B 1
Ordinary Maintenance Electrical Power Disconnected B 1
Extraordinary Mechanical
Maintenance
Running with Safety Protections
Disabled
D 1
Extraordinary Electrical
Maintenance
Running with Safety Protections
Disabled
C 1
Table 2-1 Operators Skill Level

RSA 2625-TB RANDOM SEMI-AUTOMATIC CASE SEALER
Important Safeguards
2-6
Notes

RSA 2625-TB RANDOM SEMI-AUTOMATIC CASE SEALER
Specifications
3-1
3.1 MACHINE DIMENSIONS
Chapter 3
SPECIFICATIONS
Figure 3-1 Machine Dimensions

RSA 2625-TB RANDOM SEMI-AUTOMATIC CASE SEALER
Specifications
3-2
Note: Machine should not be washed down or subjected to conditions causing condensation on
components.
Note: for further specifications on ETX Tape Heads, consult the ETX Tape Head manual provided with
this machine.
3.2 MACHINE OPERATING CONDITIONS
Always operate the machine in a dry, relatively clean environment at 40 to 105 °F (5 to 40 °C) with clean, dry
cases. Machine must be set on a level surface or adjusted to operate on a level plane.
3.2.1 Power Requirements
• Electrical - 115V, 60HZ, 8.4A (966 Watts)
• Compressed Air – N/A
This machine comes standard with one (1) 1/6 H.P. and one (1) 1/3 H.P. gear motors and comes with a
standard neoprene covered power cord and a grounded plug. Contact your Intertape Representative for
power requirements not listed above.
3.2.2 Operating Speed
Actual production rate is dependent on operator’s efficiency and the case size mix. Belt speed is 82 ft. per minute.
3.2.3 Tape Specifications
Use IPG Pressure Sensitive Case Sealing Tape.
A maximum tape roll diameter of 16 in. (406mm) on a 2 in. (50.8mm) diameter core can be installed on the tape
head. (Accommodates all Intertape brand film tape machine roll lengths).
The standard Tape Leg Length of 2.5 in. (63.5mm) is factory set. The standard tape leg length may vary up to
¼ in. (6mm) based on tape tension and line speed.
The optional Tape Leg Length of 2 in. (50.8mm) is factory set. The standard tape leg length may vary up to
¼ in. (6mm) based on tape tension and line speed.
The standard tape leg length is adjustable +/- ¼ in. Refer to the tape head manual for adjustment of tape leg
length.
3.2.4 Case Specifications
Type
• Regular Slotted Containers (RSC).
• Other style cases may be processed. Consult factory for details.
Material
125 - 275 PSI Bursting Test, Single or Double Wall B or C Flutes.

RSA 2625-TB RANDOM SEMI-AUTOMATIC CASE SEALER
Specifications
3-3
Size
The case sealer can accommodate most cases within the size ranges listed below.
Standard Case Size Capacities
Case Size Length Width Height
Minimum 6 in. (150mm) 6 in. (150mm) 5 in. (127mm)
Maximum Infinite 26 in. (508mm) 25 in. (609.6mm)
Optional Case Size Capacities
Case Size Length Width Height
Minimum 6 in. (150mm) 6 in. (150mm) 2 in. (50.8mm)
Maximum Infinite 26 in. (508mm) 25 in. (533.4mm)
Minimum 8 in. (203.2mm) 8 in. (203.2mm) 2 in. (50.8mm)
Maximum Infinite 26 in. (558.8mm) 25 in. (533.4mm)
Table 3-1 Case Sizes

RSA 2625-TB RANDOM SEMI-AUTOMATIC CASE SEALER
Setup Procedures
4-1
Notes