Interpack USA 2024-SB User manual


USA 2024-SB
Serial Numbers TM094 or TM594 XX X XXX
UNIFORM SEMI-AUTOMATIC CASE SEALER
USER MANUAL
USA 2024-SB
For Serial Numbers:
TM094 or TM594 XX X XXX
REV 2 10122022 REV 6 10122022

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TABLE OF CONTENTS
Section 1 Table Of Contents------------------------------------------------- 2
Section 2 Revision Control--------------------------------------------------- 3
Section 2 Technical and Field Assistance------------------------------ 4-5
Section 3 Warranty-------------------------------------------------------------- 6
Section 4 Description of the USA 2024-SB Case Sealer----------- 7
Section 5 Important Safeguards-------------------------------------------- 8-15
Section 6 Specifications-------------------------------------------------------16-20
Section 7 Set-Up Procedures------------------------------------------------ 21-34
Section 8 Operating Instructions-------------------------------------------35-40
Section 8 Troubleshooting--------------------------------------------------- 41-43
Section 9 Recommended Spare Parts List------------------------------44
Section 10 Preventive Maintenance-----------------------------------------45-48
Section 11 Machine Maintenance & Adjustment------------------------49-51
Section 12 Optional Equipment-----------------------------------------------52
Section 13 Schematic Diagrams----------------------------------------------53
Section 14 Appendix A-Illustrations And Parts Lists------------------54

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REVISION CONTROL
REVISION CONTROL
REV00
REV01
REV02
REV03
REV04
REV05
Initial Release
Modified Index
Final Release
Updated
Updated
Updated

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TECHNICAL ASSISTANCE
Technical Support
This is the Interpack Model USA 2024-SB Uniform Semi-Automatic Case Sealer you ordered.
It has been set up and tested in our factory with Intertape manufactured pressure sensitive
tapes. If any problems occur when setting up or operating this equipment, please contact the
authorized distributor from where you purchased this item.
Should you need to contact Interpack Technical Support, please have the Case Sealer
model number and serial number available. This information can be found on the nameplate
of the side panel of the machine. Interpack Technical Support is available during normal
business hours (Eastern Time).
PHONE [phone] x101
If you have a technical question that does not require an immediate response, you may
contact Interpack by fax.
FAX [phone]
Replacement Parts
Order parts by item number, part name and quantity required. Replacement parts are available
from your Authorized Interpack Distributor exclusively.
Should you require assistance selecting the correct part, you may call:
Intertape Polymer Group
Interpack Machinery
9940 Currie Davis Drive, Suite B23
Tampa, FL, 33619
Tel: [phone] Option 3
Fax: [phone]
MODEL:
SERIAL NUMBER:
DISTRIBUTOR PURCHASED FROM:
DATE OF PURCHASE:

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FIELD SERVICE ASSISTANCE
This machine is designed to provide years of trouble free operation. If any problems
arise with this machine during the normal course of operation, your properly trained
and qualified internal service personnel should be able to repair any issues after
consulting the Trouble Shooting section of this manual.
However, after consulting the Trouble Shooting Section of this manual, you cannot
remedy the problem, customer paid service support is available from your Authorized
Interpack Distributor.

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WARRANTY
EQUIPMENT WARRANTY AND LIMITED REMEDY: The following warranty is made in lieu of all other
warranties, express or implied, including, but not limited to, the implied warranty of merchantability, the
implied warranty of fitness for a particular purpose, and any implied warranty arising out of a course of
dealing, a custom or usage of trade:
Intertape sells its Interpack Tape Heads, Case Tapers and Case Erectors with the following warranties:
1. The HSD2000 Tape Heads' knife blades, springs and wipe down rollers will be free from all
defects for a period of ninety (90) days.
2. All other HSD2000 Tape Head parts will be free from all defects for one (1) year after delivery.
3. Water Activated Tapers’ blades and brushes will be free from defects for ninety (90) days after
delivery
4. Drive Belts will be free from defects for ninety (90) days after delivery
5. The Gear Motors will be free from defects for one (1) year after delivery.
6. All other components for Case Tapers and Case Erectors will be free from defects for one (1)
year after delivery.
If any part is proven defective within its warranty period, then the exclusive remedy and Intertape's and
the seller's sole obligation shall be, at Intertype’s option, to repair or replace the part, provided the
defective part is returned immediately to Intertape's factory or an authorized service station designated
by Intertape.
A part will be presumed to have become defective after its warranty period unless the part is received or
Intertape is notified of the problem no later than five (5) calendar days after the warranty period.
If Intertape is unable to repair or replace the part within a reasonable time, then Intertape, at its option,
will replace the equipment or refund the purchase price. Intertape shall have no obligation to install the
repaired or replacement part.
Intertape shall have no obligation to provide or pay for the labor required to install the repaired or
replacement part. Intertape shall have no obligation to repair or replace (1) those parts failing due to:
operator misuse, carelessness, or due to any accidental cause other than equipment failure, or (2) parts
1. Failure or damage is due to misapplication, lack of proper maintenance, abuse,
improper installation or abnormal conditions such as temperature, moisture, dirt or
corrosive matter, etc.
2. Failure due to inadequate cleaning, improper operating environment, improper utilities
or operator error.
3. Failure due to operations above the rated capacities, or in any other improper manner,
either intentional or otherwise.
4. Failure is due to equipment, which has been altered by anyone other than an
authorized representative of Intertape Polymer Group.
5. Failure is due to an attempt by the purchaser to correct alleged defective equipment.
In this event the purchaser is responsible for all expenses incurred.
LIMITATION OF LIABILITY: Intertape and seller shall not be liable for direct, indirect, special, incidental or
consequential damages based upon breach of warranty, breach of contract, negligence, strict liability or
any other legal theory.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only
by written agreement signed by authorized officers of Intertape and seller.

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DESCRIPTION OF USA 2024-SB CASE SEALER
Figure 1
The Interpack USA 2024-SB Carton Sealing Machine with HSD2000 ETII Tape Heads is
designed to apply Intertape brand pressure sensitive carton sealing tape to the top and bottom
center seam of regular slotted corrugated cartons. The USA 2024-SB is manually adjustable
to a wide range of carton sizes (see Carton Size Capacity, page 20). Multi-Wheel Top
Squeezers compress the top major flaps ensuring superior seal. The USA 2024-SB Carton
Sealer features reversible operator controls to facilitate its adaptation into an existing conveyor
line.

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Important Safeguards
There are a number of safety labels used on Interpack Carton Sealers. These labels are
placed at different locations (refer to Figure 2) on the machine to warn operators and service
personnel of possible dangers. Please read the labels on the machine and the following
safety precautions before using the machine.
Read this manual for other important safety operating and service information.
Only trained personnel are to operate machine.
Only fully qualified technicians are to service this machine.
Wear safety glasses.
Shut off power to machine before adjusting machine or loading & threading Tape
Heads.
Disconnect electrical power and compressed air (where applicable) before
servicing.
Follow Lock Out / Tag Out Procedures BEFORE servicing any machinery.
All covers and guards must be in place before operating.
Stay clear of moving parts which can shear and cut.
Never operate the Tape Heads with the Knife Guard removed.
Note: Should any of the safety labels placed on the Case Sealer be
damaged or destroyed, replacements are available through your
distributor.

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Important Safeguards
Figure 2

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Important Safeguards
There Are A Number Of Safety Labels Used On Intertape Carton Sealers.
The illustrated label as shown is attached
to the Knife Guard inside the upper and
lower HSD2000 ET II Tape Head. The
label warns operators and service
personnel of the very sharp knife used to
cut the tape at the end of the tape
application.
The HSD2000 ET II Tape Heads are
equipped with a Knife guard that covers
the blade. The Tape Heads should never
be operated with the blade guards
removed.
Turn air and electrical supplies off before
servicing the tape heads.
The label shown is affixed to the upper
tape head assembly on either side of the
machine. It warns operators and service
personnel of the presence of the cutting
blade that may not be visible. Caution
should be exercised when approaching
this area
The label shown alerts the operator of a
potential pinch point when a case
processes through the machine. Caution
should be exercised when approaching
this area

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Important Safeguards
The label shown is affixed to the top
squeezer assembly brackets on either side
of the machine. They warn the operator of
a potential pinch point between the top of
the case and the top squeezer rollers.
Keep hand away from this area when
processing a case
This label affixed to the electrical control
box advises service personnel to connect
the machine to a properly grounded outlet.
The label shown is attached to the control
box next to the on/off switch. The label
warns the service personnel to unplug the
power supply before attempting any
service work on the carton sealer.
The illustrated label shown is located
on the “infeed and exit” ends of the
machine belt drives. The label warns
the operators and service personnel of
the pinch point at each end of the belt
drives.

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Important Safeguards
The illustrated label shown is located
on the side of the column. This label
provides convenient safety instructions
for the operator and service personnel
in the operation of the Intertape Carton
Sealing Equipment.
Note: Should Any Of The Safety Labels Placed On The Machine Be
Damaged Or Destroyed, Replacements Are Available.

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Important Safeguards
Explanation of Signal Word Consequences
Warning:
Indicates A Potentially Hazardous Situation, Which If Not Avoided Could Result In Death Or Serious
Injury Or Property Damage
Caution:
Indicates A Potentially Hazardous Situation, Which If Not Avoided Could Result In Minor Or Moderate
Injury Or Property Damage
Warning
To Reduce The Risk Associated With Mechanical And Electrical Hazards:
a. Read, Understand, And Follow All Safety And Operating Instructions Before Operating Or
Servicing The Case Sealer.
b. Allow Only Properly Trained And Qualified Personnel To Operate And Service This Equipment.
To Reduce The Risk Associated With Pinches, Entanglement And Hazardous Voltage:
a. Turn Electrical Supply Off And Disconnect Before Performing Any Adjustments, Maintenance Or
Servicing The Machine Or Taping Heads.
To Reduce The Risk Associated With Pinches And Entanglement Hazards:
a. Do Not Leave The Machine Running While Unattended.
b. Turn The Machine Off When Not In Use.
c. Never Attempt To Work On Any Part Of The Machine, Load Tape, Or Remove Jammed Boxes
From The Machine While The Machine Is Running.
To Reduce The Risk Associated With Hazardous Voltage:
a. Position Electrical Cord Away From Foot And Vehicle Traffic.
To Reduce The Risk Associated With Sharp Blade Hazards:
a. Keep Hands And Fingers Away From Tape Cutoff Blades Under Orange Blade Guards. The
Blades Are Extremely Sharp.
To Reduce The Risk Associated With Fire And Explosion Hazards:
a. Do Not Operate This Equipment In Potentially Flammable/Explosive Environments.
To Reduce The Risk Associated With Muscle Strain:
a. Use The Appropriate Rigging And Material Handling Equipment When Lifting Or Repositioning
This Equipment.
b. Use Proper Body Mechanics When Removing Or Installing Taping Heads That Are Moderately
Heavy Or May Be Considered Awkward To Lift.
Caution
To Reduce The Risk Associated With Pinch Hazards:
a. Keep Hands Clear Of The Upper Head Support Assembly As Boxes Are Transported Through
The Machine.
b. Keep Hands, Hair, Loose Clothing, And Jewelry Away From Box Compression Rollers.
c. Always Feed Boxes Into The Machine By Pushing Only From The End Of The Box.
d. Keep Hands, Hair, Loose Clothing, And Jewelry Away From Moving Belts And Taping Heads.

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Important Safeguards
Warning
To Reduce The Risk Associated With Mechanical And Electrical Hazards:
a. Allow Only Properly Trained And Qualified Personnel To Operate And Service
This Equipment.
Operator Skill Level Descriptions
Skill “A”: Machine Operator
This Operator Is Trained To Use The Machine With The Machine Controls, To Feed
Cases Into The Machine, Make Adjustment For Different Case Sizes, To Change The
Tape And To Start, Stop, And To Re-Start Production
Important: The Area Supervisor Must Ensure That The Operator
Has Been Properly Trained On All Machine Functions
Before Operating The Machine.
Skill “B” Mechanical Maintenance Technician
This Technician Is Trained To Use The Machine As The Machine Operator And In
Addition Is Able To Work With The Safety Protection Disconnected, To Check And
Adjust Mechanical Components, To Perform Maintenance Operations And Repair The
Machine. He Is Not Allowed To Work On Live Electrical Components
Skill “C” Electrical Maintenance Technician
This Technician Is Trained To Use The Machine As The Machine Operator And In
Addition Is Able To Work With The Safety Protection Disconnected, To Check And
Adjust Mechanical Components, To Perform Maintenance Operations And Repair The
Machine. He Is Allowed To Work On Live Electrical Panels, Terminal Blocks And
Control Equipment.
Skill “D” Manufacturers Technician
Skilled Technician Sent By The Manufacturer Or Its Agent To Perform Complex Repairs
Or Modifications, When Agreed With The Customer

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Important Safeguards
Operators Skill Level Required To Perform The Following Tasks On The Machine
Operation Machine Condition Operator Skill
Level Number Of Operators
Machine Installation & Set Up Running With Safety Protections
Disabled B & C 2
Adjusting Case Size Stopped By Pressing The
Emergency Stop Button A 1
Tape Roll Replacement Stopped By Pressing The
Emergency Stop Button A 1
Blade Replacement Electrical Power Disconnected B 1
Drive Belt Replacement Electrical Power Disconnected B 1
Ordinary Maintenance Electrical Power Disconnected B 1
Extraordinary Mechanical
Maintenance Running With Safety Protections Disabled D 1
Extraordinary Electrical
Maintenance Running With Safety Protections Disabled C 1

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SPECIFICATIONS
USA 2024-SB Machine Dimensions
Figure-3
Machine Weight: 560 lbs. (254 kg) crated

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S PECIFICATIONS
USA 2024-SB Machine Components
Figure-4
Tape Head
See Section 7, Page 31 In
This Manual For Tape
Loading & Threading.
Conveyer Height
Adjustment
Case Width Adjustment
Control Box
Top Squeezer

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SPECIFICATIONS
1. Operating Conditions
Use in a dry, relatively clean environment at 40° to 105° F (5° to 40° C) with clean dry
cartons.
Note: Machine should not be washed down or subjected to conditions
causing condensation on components.
2. Power Requirements
Electrical - 115 VAC, 60 HZ, 5.0 A (560 Watts)
Compressed Air – N/A
This machine comes standard with two gear motors, one on each drive base and an
electrical box.
The electrical box contains a Start switch, the Emergency Stop switch, and a starting
relay with a thermal over load. An eleven foot (11’) standard three conductor power cord
with plug is provided for 115V, 60HZ, 15 Amp service. The receptacle providing this
service must be properly grounded.
3. Operating Speed
Actual production rate is dependent on operator’s dexterity and the case size mix.
Boxes must be 14 inches apart. Belt Speed is 82 Ft/min.
Figure-5
0
10
20
30
40
50
60
6 8 10 12 14 16 18 20 22 24 26 28 30
CasesPerMinute
CaseLength(Inches)
CasesPerMinuteByCaseLength

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4. Tape Specifications
Use Intertape Brand Pressure Sensitive Carton Sealing Tape.
The machine can accommodate 2” (48mm) or 3” (72mm) wide tape, depending on tape
heads supplied.
A maximum tape roll diameter of 16” (406 mm) on a 3” (76 mm) diameter core can be
installed on the tape head. (Accommodates all Intertape brand film tape machine roll
lengths).
The standard Tape Leg Length of 2.25 inches (57.2 mm) is factory set. The standard
tape leg length may vary up to ¼” (6mm) based on tape tension and line speed.
The standard tape leg length is adjustable +/- ¼. Refer to the tape head manual for
adjustment of tape leg length.
Note: For Further Specifications On The Tape Heads, Consult The Tape
Head Manual For Your Specific Tape Head.

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5. Carton Specifications
Type
Regular Slotted Containers (RSC)
Other Style Cases May Be Processed. Consult Factory For Details.
Material
125 To 275 PSI Bursting Test, Single Or Double Wall B Or C Flutes.
Weight
0 to 85 lbs. (0 to 38.6 kg)
Size
The case sealer can accommodate most cartons within the size ranges listed below.
Case Processing Stability
For optimal performance, the cases should be stable when processing through the machine.
Unstable cases may tilt backwards upon contact with the upper tape head causing the machine
to jam.
If the box length (in direction of seal) to box height ratio is .75 or less, then several boxes should
be test run to assure proper machine performance. The formula is as follows;
CARTON LENGTH IN DIRECTION OF SEAL > .75
CARTON HEIGHT
Machines Equipped With 2” Tape Heads
Carton Size Length Width Height
Minimum 6” (150mm)
8” (203mm) opt. 3.5” (89mm) 8” (203mm) opt. 3.5” (89mm) 2” (50.8mm) opt.
Maximum Infinite 20” (508mm) 24” (610mm)
Machines Equipped With 3” Tape Heads
Carton Size Length Width Height
Minimum 6” (150mm)
8” (203mm) opt. 4.5” (114mm) 8” (203mm) opt. 3.5” (89mm) 2” (50.8mm) opt.
Maximum Infinite 20” (508mm) 24” (610mm)