Interpack HSD2000 ET II RC User manual

HSD2000 ET II
Mirror Tape Head
OPERATION MANUAL & PARTS LISTS
2” (48mm) & 3” (75mm)
HSD 2000 ET II Mirror (UH 211TW & UH 711TW) UDH10014-a
1
This Manual Covers Tape Heads With Serial Numbers H 211 & H 711
For All Other Serial Number, Contact Customer Service @800-474-8273

TABLE OF CONTENTS
Section 1 Table Of Contents-------------------------------------------- 2
Section 2 Technical Assistance--------------------------------------- 3
Section 3 Warranty---------------------------------------------------------4
Section 4 Description Of Tape Head--------------------------------- 5
Section 5 Safety Issues---------------------------------------------------6
Section 6 Specifications------------------------------------------------- 8
Tape Head Dimensions-------------------------------------------8
Tape Head Components-----------------------------------------9
Tape Head Specifications---------------------------------------10
Installation In Other Machinery------------------------------- 11
Section 7 Set Up Procedures------------------------------------------- 12
Mounting Adapters------------------------------------------------13
Tape Loading--------------------------------------------------------14
Tape Threading-----------------------------------------------------15
Tape Centering----------------------------------------------------- 17
Tape Leg Length Adjustment----------------------------------18
One Way Clutched Roller Adjustment---------------------- 19
Main SpringAdjustment-----------------------------------------19
Mandrel Tension Adjustment---------------------------------- 20
Section 8 Troubleshooting---------------------------------------------- 21
Section 9 Recommended Spare Parts List-------------------------24
Section 10 Preventive Maintenance------------------------------------26
Knife Blade Replacement--------------------------------------- 26
Oiler Pad Lubrication---------------------------------------------27
Urethane Wipe Down Roller Replacement---------------- 28
Spring Replacements-------------------------------------------- 29
Wipe Down Brush Replacement------------------------------ 32
Schedule Of Preventive Maintenance-----------------------33
Section 11 Appendix A-Illustrations And Parts Lists------------ 34
HSD 2000 ETII Mirror (UH181TW & UH681TW) UDH10014
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TECHNICAL ASSISTANCE
Technical Support
This is the Interpack Model HSD 2000-ET II Series Tape Head you ordered. It has been set
up and testedin our factory with Intertape brand tapes. If any problems occur when setting up
or operating this equipment, please contact the authorized distributor fromwhere you
purchased this item.
Should you need to contact Interpack Technical Support, please have the Tape Head
model number and serial number available. This information can be found on the
nameplate of the side panel of the tape head. Interpack Technical Support is available during
normal business hours (Eastern Time).
PHONE [phone] x104
If you have a technical question thatdoes not require an immediate response, you may
contact Interpack by fax.
FAX [phone]
Replacement Parts
Order parts by item number, part name and quantity required. Replacement parts are
only available from your Authorized Interpack Distributor exclusively.
Should you require assistance selecting the correct part, you may call:
Intertape Polymer Group
Interpack Machinery
9940 Currie Davis Drive, Suite 23B
Tampa, FL, 33619
Tel: [phone]
Fax: [phone]
MODEL:
SERIAL NUMBER:
DISTRIBUTOR PURCHASED FROM:
DATE OF PURCHASE:
HSD 2000 ETII Mirror (UH181TW & UH681TW) UDH10014
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WARRANTY
EQUIPMENT WARRANTY AND LIMITED REMEDY: The following warranty is made in lieu of all other
warranties, express or implied, including, but not limited to, the implied warranty of
merchantability, the implied warranty of fitness for a particular purpose, and any implied
warranty arising out of a course of dealing, a custom or usage of trade:
Intertape sells its Interpack Tape Heads, Case Tapers and Case Erectors with the followingwarranties:
1. The HSD2000 Tape Heads' knife blades, springs and wipedown rollers will befree from all
defects for a period of ninety (90) days.
2. All other HSD2000 Tape Headpartswill be free from all defects for one (1) yearafter delivery.
3. Water Activated Tapers’ blades and brushes will be free from defects for ninety (90) days after
delivery
4. Drive Belts will be free from defects for ninety (90) days after delivery
5. The Gear Motors will be free from defects for one (1) year after delivery.
6. All other components will befree from defects for one (1) yearafter delivery.
If any part is proven defective within its warranty period, then the exclusive remedy and
Intertape's and the seller's sole obligation shall be, at Intertype’s option, torepair or replace
the part, provided the defective part is returned immediately to Intertape's factory or an
authorized service station designatedby Intertape.
A part will be presumed to have become defective after its warranty period unless the part is
received or Intertape is notified of the problem no later than five (5) calendar days after the
warranty period.
If Intertape is unable to repair or replace the part within a reasonable time, then Intertape, at its
option, will replace the equipment or refund the purchase price. Intertape shall have no
obligation to install the repaired or replacement part.
Intertape shall have no obligation to provide or pay for the labor required to install the repaired
or replacement part. Intertape shall have no obligation to repair or replace (1) those parts
failing due to: operator misuse, carelessness, ordue to any accidental cause other than
equipment failure, or (2) parts
1. Failure or damage is due to misapplication, lack of proper maintenance,
abuse, improper installation or abnormal conditions such astemperature,
moisture, dirt or corrosive matter, etc.
2. Failure due toinadequate cleaning, improper operating environment, improper
utilities or operator error.
3. Failure due tooperations above the rated capacities, or in any other improper
manner, either intentional or otherwise.
4. Failure is due to equipment, which has been altered by anyone other thanan
authorized representative of Intertape Polymer Group.
5. Failure is due to an attempt by the purchaser to correct alleged defective
equipment. In this event the purchaser is responsible for all expenses
incurred.
LIMITATION OF LIABILITY:Intertape and seller shall not be liable for direct, indirect, special,
incidental or consequential damages based upon breach of warranty, breach of contract,
negligence, strict liability or any other legal theory.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be
changed only by written agreement signed by authorized officers of Intertape and seller..
HSD 2000 ETII Mirror (UH181TW & UH681TW) UDH10014
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DESCRIPTION OF TAPE HEAD
Figure 4-1
The Intertape HSD 2000-ET II Family of Tape Heads are designed to apply Intertape brand
pressure sensitive cartonsealing tape to the top and bottom center seam of regular slotted
corrugated cartons.
The HSD 2000-ET II is the standard tape head in all Interpack machinery.
This HSD 2000-ET II is also designed to upgrade most competitive case sealers. Interpack can
provide a variety of adapter kits to install this tapehead into most case sealers.
HSD 2000 ETII Mirror (UH181TW & UH681TW) UDH10014
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SAFETY ISSUES
There is a safety label used on all Interpack Tape Heads. This label is placed on the Tape
Head knife guard to warn operators and service personnel of the sharp cutting edge of the
blade. Please read the label and the following safety precautions before using the Tape Head.
9Read this manual for other important safety operating and service information.
9Onlytrained personnel are to operate and service Tape Head.
9Wear safety glasses.
9Shut off power to machine before adjusting.
9Unplug electrical power before servicing.
9All covers and guards must be in place before operating.
9Stayclear of moving parts which can shear and cut.
9Never operate the Tape Heads with the Knife Guard removed.
9Turn electrical supply off before servicing the Tape Heads, including tape
loading and threading.
Note: Should any of the safety labels placed on the Tape Head be
damaged or destroyed, replacements are available.
HSD 2000 ETII Mirror (UH181TW & UH681TW) UDH10014
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SAFETY ISSUES
The illustrated label shown in Figure 5-1 is
attached to the Knife Guard inside the
upper and lower HSD 2000-ET II Tape
Heads. The label warns operators and
service personnel of the very sharp knife
used to cut the tape at the end of the tape
application.
The HSD 2000-ET II Tape Heads are
equipped with a Knife Guard that covers the
blade. The Tape Heads should never be
operated with the blade guards
removed.
Turn air and electricalsupplies off before
servicing the tape heads.
Figure 5-1
ROLLER
GUIDE
ROLLER
CLUTCH
APPLICATION
TAPE GUIDE
ROLLER
SHOE
GUIDE
ROLLER
ADHESIVE SIDE
TAPE ROLL
GUIDE
ROLLER
PEEL OFF ROLLER
The illustrated label shown in Figure 5-2 is
attached to the operator side plate of each
tape head. The label provides operators
and service personnel the proper method of
threading a new roll of tape through the tape
head.
More detailed information is providedin the
“Set Up Procedures” portion of this manual.
Turn air and electrical supplies off before
servicing the tape heads.
Figure 5-2
HSD 2000 ETII Mirror (UH181TW & UH681TW) UDH10014
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SPECIFICATIONS
Tape Head Dimensions
60mm 2.37"
278mm 10.94"
350mm 13.78"11mm 0.43"
378mm 14.87"
0mm 0"
19mm 0.75"
76mm 3"
380mm 14.98"
MAXIMUM
ROLL DIAMETER
406mmOR 16"
3/8-24
mounting
holes, four
each side
83mm 2"3.26"
108mm [4.26"] 3"
width
Front View
Figure 6-1
HSD 2000 ETII Mirror (UH181TW & UH681TW) UDH10014
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SPECIFICATIONS
Tape Head Components
Mandrel
Peel-off arm
Adhesive
side of tape
Knurled
clutch roller
Knurled
guide roller
Tape "shoe"
Front applying rolle
r
Main spring
Rear wipedown roller
Cutter blade
Blade guard
Rear arm
Wipe down brush
Link
Front arm
Roll of tape
Smooth
guide roller
Smooth
guide roller
Smooth
guide roller
Tape
Figure 6-2
HSD 2000 ETII Mirror (UH181TW & UH681TW) UDH10014
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SPECIFICATIONS
Operating Conditions
Use in a dry, relatively clean environment at 40º to 105º F (5º to 40º C) with clean, dry cartons.
Note:
The HSD 2000-ET II Standard Tape Head should never be washed down or
subjected to conditions causing condensation on components. HSD 2000-ET II
SS Stainless Steel tape heads provide protection against mild detergent wash
down only. Do not subject Stainless Steel tape heads to ANY harsh detergent or
solvent wash down. The warrantee will be voided as a result.
Tape Head Specifications
1) General
Use Intertape brand Pressure Sensitive Carton Sealing Tape.
2) Tape Width
For HSD 2000-ET II 2” (48mm) models
1 !to 2 inch wide tape (36 to 48 mm)
For HSD 2000-ET II 3” (72mm) models
2 !to 3 inch wide tape (60 to 72mm)
3) Tape Roll Diameter
Maximum of 16 inches (405 mm) on a 3-inch (76.86 mm) diameter core.
(Accommodates all Intertape brand film tape machine roll lengths)
4) Tape Application Leg Length – Standard
2 "inches (+0.25", -0")
57.15 mm, (+6.3 mm, -0 mm)
5) Tape Application Leg Length – Optional
The tape leg length can be adjusted from:
1 7/8 to 2 3/4 inches
47.8 mm to 69.9 mm
6) Tape Head Weight
The Tape Head weighs 13 lbs. (6.1 kg.)
7) Operating Speed
For use with line speeds up to 90 ft/min maximum.
PLEASE NOTE: A stronger main spring may benecessary to process cases at
90 ft/ min. Void filled cases should note be processed with the stronger main
spring
HSD 2000 ETII Mirror (UH181TW & UH681TW) UDH10014
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SPECIFICATIONS
Installation Of HSD 2000-ET II In Other Machinery
This tape head can be used to upgrade case sealers provided by other manufacturers. It
can be mounted in the upper or lower positions. It can also bemounted horizontally. Please
contact the factory for the proper mounting adapters, any possible mirror image footprint
requirements and any limitations when upgradingcompetitive machinery.
1) The case must be positively propelled through the case sealer taking into
account any void fills, overfills, stability factors or weight factors.
2) Verify the case sizes which will be processed through the case sealer. Installing
Interpack HSD 2000-ET II tape heads to process very short cases may cause
the tape heads to collide with each other.
3) If a flight bar or lug drive system propels the case, be sure thatthese devices
provide proper clearance and do not contact any portion of the tape head
4) Be sure to verify that the proper adapter kits have been ordered and supplied
with the tape head.
HSD 2000 ETII Mirror (UH181TW & UH681TW) UDH10014
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SET-UP PROCEDURES
Receiving and Handling
All contents must be verified upon reception. The following items are included with each tape
head.
DESCRIPTION
UH 180TW
2” WIDE
PLATED
UH 680TW
3” WIDE
PLATED
UH 185TW
2” WIDE
STAINLESS
UH 685TW
3” WIDE
STAINLESS
Main Tape Head assembly 1 1 1 1
SHCS M6 x 8 (part no. UF0810) 4 4 - -
SS SHCS M6 x 8 (parts no. UF3170) - - 4 4
Mounting adaptors (part no. UPH3880) 4 4 - -
Mounting adaptors (part no. UPH3882) 4 - - -
Mounting adaptors (part no. UPH3881) - - 4 4
Mounting adaptors (part no. UPH3883) - - 4 -
Main spring (part no. UPH1090) 1 1 - -
Main spring (part no. UPH1091) - - 1 1
Main spring (part no. UPH0910 1 1 1 1
Knife arm spring (part no. UPH9147) 1 1 - -
Knife arm spring (part no. UPH9146) - - 1 1
2, 2.5, 3, 4, 5 mm hexagonal keys 5 5 5 5
Operational manual & parts list 1 1 1 1
Note: After unpacking the Tape Head, look for any damage that may have
occurred during shipping. Should the Tape Head be damaged, file a claim
with the transport company and notify your Intertape representative.
HSD 2000 ETII Mirror (UH181TW & UH681TW) UDH10014
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SET-UP PROCEDURES
WARNING! TURN OFF ELECTRICAL POWER SUPPLY AND DISCONNECT THE POWER CORD
FROM THE ELECTRICAL SUPPLY BEFORE BEGINNING TO WORK ON THE TAPE
HEADS OR TO LOAD TAPE.IF POWER CORDS ARE NOT DISCONNECTED,
SEVERE INJURY TO PERSONNEL COULD RESULT.
Mounting Adapters
HSD 2000-ET II Tape Heads require Mounting Adapter Hardware toinstall in any case
sealer or case erector. Ifyour Tape Heads are pre-installed in your Interpack or TUFflex case
sealer or case erector, you do not need to follow any instructions from this section. If your
tape heads will be installed in any other competitive machinery, please review these general
guidelines plus any additional instructions included with your HSD 2000-ET II tape head.
Location Of Mounting Adapter Holes
Front Cover
Figure 7-1
Rear Cover
Figure 7-2
Examples Of Mounting Hardware
There are numerous mounting holes on the
front and rear side platesof the tape head.
These are used to install various mounting
adaptors. Examples of these mounting
adapters are:
1. Internal and external threaded nuts
2. Mounting Bars
3. Threaded Spacers
Figure 7-3
HSD 2000 ETII Mirror (UH181TW & UH681TW) UDH10014
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SET-UP PROCEDURES
Tape Loading
The HSD 2000-ET II Tape Heads accommodate 2-inch (48mm) wide tape rolls, while the HSD
2000-ET II/3" Tape Heads accommodate 3-inch (72mm) wide rolls.
1. Place the tape head onto a sturdy, flat surface.
2. Move the peel off roller away fromthe mandrel.
3. Push the roll of tape onto the mandrel with the adhesive side up (refer to
Threading Diagram under Tape Threading section in this manual) until the core
seats against the mandrel flange. This ensures the tapewill be aligned when
feeding into the tape head.
4. Replace the peel roller against the tape roll.
Tape Roll
Adhesive Side
Peel Off Roller
Figure 7-4
HSD 2000 ETII Mirror (UH181TW & UH681TW) UDH10014
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SET-UP PROCEDURES
WARNING! THE KNIFE CONTAINED IN THE TAPE HEAD IS EXTREMELY SHARP.USE
CAUTION WHEN REMOVING THE BLADE GUARD AND THREADING THE TAPE TO
AVOID PERSONNEL INJURY.
Tape Threading Preparation
12
Figure 7-5
Threading the tape in the Tape Head does not require any special tools.
1. Pull approximately twelve (12) inches of tape from the roll and fold in half
lengthwise, adhesive side to adhesive side. This allows you to thread the tape
without it adhering to the guide and clutch rollers inside the Tape Head.
HSD 2000 ETII Mirror (UH181TW & UH681TW) UDH10014
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SET-UP PROCEDURES
ROLLER
GUIDE
ROLLER
CLUTCH
APPLICATION
TAPE GUIDE
ROLLER
SHOE
GUIDE
ROLLER
ADHESIVE SIDE
TAPE ROLL
GUIDE
ROLLER
PEEL OFF ROLLER
Figure 7-6 Figure 7-7
1. As illustrated in Figures 7-6 & 7-7, first thread the tape tail over the Peel Off Roller
2. Thread the tape over and around the first “smooth” Guide Roller
3. Continue to thread the tape over and around the “knurled” Clutch Roller.
4. Then pass the tape up and over the second “smooth” Guide Roller.
5. Continue threading the tape over and behind the final “knurled” Guide Roller.
6. Thread the tape through the cut-out provided in the Tape Guide Shoe and pull the
tape through the front Application Roller, ensuring that the tape is retained in the
tape guide shoe
7. Cut off the folded tape.
8. Replace the Tape Head to its initial position in the machine.
Adhesive
Side
Guide Roller
Clutch
Rolle
r
HSD 2000 ETII Mirror (UH181TW & UH681TW) UDH10014
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SET-UP PROCEDURES
Tape Centering
If the tape is not centeredas it travels through the tape shoe guide, the tape mandrel can be
adjusted in or out to correct this
Loosen the M18 inverse jam nut on the
rear of the mandrel as shown in Figure
7-8 with a 10 mm allen key.
Figure 7-8
Adjust the shaft in or out as required
using a flat screwdriver as illustrated in
Figure 7-9. When the tape is
centered, tighten the jam nut .
Figure 7-9
HSD 2000 ETII Mirror (UH181TW & UH681TW) UDH10014
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SET-UP PROCEDURES
Tape Leg Length Adjustment
For optimum performance, the tape leg length has been factory set at 2 inches(50 mm).
However, the tape leg length can be modified.
Front Tape Leg
To adjust the tape leg length on the
leading end of the box, refer to
Figure 7-12 of the clutch assembly.
Facing the rear main frame, loosen
the two (2) Flat Head Cap Screws
using a 3 & 4 mm hexagonal key.
Rotate the clutch assembly to bring
the lowers screw towards the minus
(-) sign stamped on the rear plate for
a shorter tape leg. Conversely, bring
the bottom screw towards the plus
(+) sign for a longer tapeleg.
Re-tighten both Flat Head Cap
Screws.
Figure 7-10
Rear Tape Leg
To adjust the tape leg length on the trailing
end of the box, both chrome knife arm
extension brackets must be re-positioned.
Unscrew the three (3) Flat Head Cap
Screws on each knife arm extension using
an 2.5 mm hexagonal key.
For a Shorter Tape Leg, bring the knife
arm towards the front of the tape head.
Conversely, for a Longer Tape Leg, bring
the knife arm towards the rear of the tape
head.
Replace the three (3) screws on each
knife arm extension and tighten.
Figure 7-11
Front
Rea
r
HSD 2000 ETII Mirror (UH181TW & UH681TW) UDH10014
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SET-UP PROCEDURES
One Way Clutched Roller Adjustment
This one direction, tensionable roller
assures that proper tension is present when
cutting the tape. It is preset at the factory
but should re-adjustment be necessary,
follow these steps:
1. Decrease all mandrel tension
2. Decrease all one way clutched roller
tension
3. Process a case through the
machine. It should not cut tape.
4. Gradually, apply a very small amount
of tension to the one way clutched
roller until a the tape is cleanly cut as
the case processes
5. Too much tension will cause the tape
to wrinkle or snap back
6. Too little tension will not cut the tape.
Figure 7-12
Main SpringAdjustment
The main spring tension is set at the factory.
This setting should be optimal for most
applications. Environments where a
different setting is desirable would be:
1. Void filled cases would need a lighter
wipe down pressure
2. Overfilled cases might require additional
wipe down pressure
3. Double wall corrugated might need
additional wipe down pressure to
overcome the memory of the major flaps.
4. Thinner walled corrugated cases might
require less wipe down pressure
5. Faster line speeds would need additional
spring tension to provide a quicker wipe
down of the rear tape leg.
Should the need arise toincrease or
decrease the wipe down pressure, follow
these steps:
1. remove main spring (Item #1)
2. Loosen the flathead countersink
screw (Item # 2)
3. Relocate to the higher hole to
decrease force or to a lower hole to
increase force.
Figure 7-13
HSD 2000 ETII Mirror (UH181TW & UH681TW) UDH10014
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SET-UP PROCEDURES
Mandrel Tension Adjustment
Mandrel tension is required to control over
spin of a full tape roll after the case is finished
processing. The tension is set at the factory
and no change to the tension should be
necessary since the peel off roller should
control the over spin in most cases.
Do not increase mandrel tension to
improve tape cutting. Slightlyincrease the
one way clutched roller to improve cutting
action
Changes in mandrel tension might berequired
for the following reasons:
1. Larger than 1000yd (914m) are used
2. Tape head is installed on faster line
speeds
3. The tape roll continues to over spin
more than "turn after the case leaves
the tape head
Should a change in mandrel tension be
required, follow these steps:
1. Observe the rotation of a full tape roll
as a case processes
2. Should the tape roll continue to rotate
more than "turn after the case leaves
the tape head, increase the adjustment
nut slightly until only a small amount of
rotation occurs
3. Should the tape roll rotate very little or
not at all after the case leaves the tape
head, decrease the adjustment nut
slightly until a small amount of rotation
occurs
Figure 7-14
HSD 2000 ETII Mirror (UH181TW & UH681TW) UDH10014
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