Invacare ESS-PTO Instruction Manual

Yes, you can. ™
Power Tilt Only (PTO-STM)
Elevating Seat w/ PTO (ESS-PTO)
For
2G/3G Storm Series®
Powered Wheelchairs
Parts Catalog Issued: May 8, 2012

The information contained in this document is subject to change without notice. This catalog contains
service parts for Form No. 01-038. If you have any questions regarding this catalog, please contact one
of our Customer Service Representatives.
For Customer Service Support Call:
1-800-333-6900
For Faxed In Orders Call:
1-800-678-4682 or
1-440-366-0709
For Technical Service Call:
1-800-832-4707
Literature Can Be Found at:
www.invacare.com or
1-800-828-6272
SYMBOL DEFINITION
Throughout this catalog you will notice letters to draw your attention to specific footnotes which are located at the
bottom of the page or below specified charts.
HARDWARE MEASUREMENTS
Examples: = Special Comments
= General information pertaining to that specific page
= No Longer Available
NOTE:
NLA
The measurements for the hardware will be listed as follows:
Screws, Bolts
Washers
Spacers
For your convenience, we have supplied an area for you to list your Invacare Representatives.
A,B,C etc.
Diameter X Thread Count/Pitch X Length
Inside Diameter X Outside Diameter X Thickness
Inside Diameter X Outside Diameter X Length
Name Phone Numbers
© 2012 Invacare Corporation. Elyria, Ohio. Invacare, Yes, you can., Storm Series, the Blue Medallion Design and Tarsys are registered trademarks and
MKIV is a trademark of Invacare Corporation.
Parts Catalog Usage Guide
1
Form No. 01-038
To order call toll free 1-800-333-6900, or www.invacare.com

A: READ THIS FIRST (THIS CATALOG IS DIFFERENT!) ...................................................... 6
Accessories - 22NF Battery Tray Lowered Adapter Plate ........................................................ 149
Accessories - Headrest Support Assembly - ABS & Metal Curved Backs ............................... 145
Accessories - Headrest Support Assembly (14" - 22" W ASBA) (16" - 22" W ADJASBA Seats
w/ Back Post Only Option)
147
Accessories - Lateral Support Assembly .................................................................................. 150
Accessories - Power Wheelchair Tool Kit ................................................................................ 156
Accessories - Seat/Chest Positioning Straps ........................................................................... 153
Actuator Motor & Mounting Hardware ...................................................................................... 17
Arms - Adjustable Height - (12" - 13" W x 12" - 15" D) (14" - 15" W x 12" - 22" D) ASBA Seats 70
Arms - Adjustable Height - (16" - 22" W x 16" - 22" D) Seat Frames ....................................... 75
Arms - Fixed Height - (16" - 22" W x 16" - 22" D) Seat Frames ............................................... 72
Arms - Mounting Hardware - Front/Rear Arm Socket Asbly. - ADJASBA Seat (16" - 22" W)
(After 7/4/05)
79
Arms - Mounting Hardware - Swingaway - ASBA & ADJASBA Seats ..................................... 77
Backs - ABS Curved Assembly ................................................................................................ 38
Backs - ABS Curved Mounting Hardware ................................................................................ 48
Backs - Contoura without Mounting Hardware - ADJASBA Only - Before 5/15/09 .................. 57
Backs - Curve Contoura without Mounting Hardware - ADJASBA Only (After 5/14/09) .......... 62
Backs - Metal Curved Assembly .............................................................................................. 43
Backs - Metal Curved Mounting Hardware ............................................................................... 50
Backs - Mounting Hardware - Contoura - ADJASBA Only - Before 5/15/09 ............................ 60
Backs - Mounting Hardware - Curve Contoura - ADJASBA Only (After 5/14/09) .................... 66
TABLE of CONTENTS
Description
Page
Number
2
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 01-038

Canes - Back & Attaching Hardware - ADJASBA Seat (16" - 22" W) (After 7/4/05) ................ 36
Canes - Back & Attaching Hardware - ASBA Seats (12" - 15" W) & (16" - 22" W Before 7/5/05) 33
Cushions - Seat - Contoura Seating - ADJASBA Only ............................................................. 54
Electronics - Elevating Seat Option - MKIV TAC Controller & 4-Way Switch ........................... 138
Electronics - MK6i ~PLEASE READ THIS SECTION~ ............................................................ 128
Electronics - MK6i Switch - Drive Lockout Mercury Free ......................................................... 136
Electronics - MKIV Quad Pulse & GB Controller Mounting Hardware ..................................... 143
Electronics - MKIV TAC Controller & 4-Way Switch without Elevating Seat ............................ 140
Electronics - Quad Link (QLA) (After 10/30/05) ........................................................................ 132
Electronics - Quad Link Assembly (Before 10/31/05) ............................................................... 129
Electronics - Tilt Recline Single Switch (TRSS) ....................................................................... 134
Elevating Seat Option - Frame - Rear & Mounting Hardware .................................................. 12
Elevating Seat Option - Seat Plate & Front Actuator Support Bracket ..................................... 68
Frame - Rear & Mounting Hardware ........................................................................................ 10
Frame - Seat Support & Mounting Hardware ........................................................................... 14
Frames - Seat ADJASBA - Seat Pan & Hdwr. (16" - 20" W x 16" - 22" D) (After 7/4/05) ......... 23
Frames - Seat ADJASBA - Seat Pan & Hdwr. (20" - 22" W x 16" - 22" D) (After 7/4/05) ......... 25
Frames - Seat ASBA & Hardware (12" - 15" W) ...................................................................... 19
Frames - Seat ASBA & Hardware (16" - 22" W) (Before 7/5/05) ............................................. 21
Front Riggings - Adjustable Angle Footplate Assemblies - AT5543 ......................................... 119
Front Riggings - Calf Pads & Attaching Hardware ................................................................... 102
TABLE of CONTENTS
Description
Page
Number
3
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 01-038

Front Riggings - Flip-Up Footplates - AT5043 .......................................................................... 117
Front Riggings - Footrest & Legrest Accessories ..................................................................... 125
Front Riggings - Footrest Support Assemblies ......................................................................... 91
Front Riggings - Footrest Supports - P93M .............................................................................. 110
Front Riggings - Footrest Supports - PW93 ............................................................................. 104
Front Riggings - Footrest Supports - PW93E ........................................................................... 108
Front Riggings - Footrest Supports - PW93ST ......................................................................... 106
Front Riggings - Front Rigging Hgr. Asbly. - Pin/Sector Style - ASBA Seat (12" - 15" W) & (16" -
22" W Before 7/5/05)
87
Front Riggings - Front Rigging Hgr. Hdwr. - Pin/Sector Style - ADJASBA Seat (16" - 22" W)
(After 7/4/05)
89
Front Riggings - Legrest Release Handles & Ratchets ............................................................ 100
Front Riggings - Legrest Supports - AT5544 ............................................................................ 94
Front Riggings - Legrest Supports - P904A ............................................................................. 96
Front Riggings - Legrests - Articulating - PAS4A/ PAL4A ........................................................ 98
Front Riggings - One Piece Wooden Footboard & Hardware - S1263 ..................................... 122
Front Riggings - Pivot/ Slide Tube & 1650 - 1450 - 1350 Aluminum Footplates ...................... 114
Front Riggings - Pivot/ Slide Tube & 1651 Composite Footplates ........................................... 112
Front Riggings - Reference Chart ............................................................................................ 81
Packaging - Literature - Frame Finishes & Touch-Up Paint ..................................................... 7
Seat Pans & Mounting Hardware - ASBA Seat (12" - 15" W) & (16" - 22" W Before 7/5/05) ... 51
Seats - ADJASBA Mounting Hardware (16" - 22" W) (After 7/4/05) ......................................... 31
Seats - ASBA Mounting Hardware (12" - 15" W) ..................................................................... 27
TABLE of CONTENTS
Description
Page
Number
4
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 01-038

Seats - ASBA Mounting Hardware (16" - 22" W) (Before 7/5/05) ............................................ 29
Tilt Link & Front Support Bracket ............................................................................................. 15
TABLE of CONTENTS
Description
Page
Number
5
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 01-038

A: READ THIS FIRST (THIS CATALOG IS DIFFERENT!)
6
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 01-038

Packaging, Literature, Frame Finishes and Touch-Up Paint
Packaging and Literature
Seating System With Base
Item
Number Part Number DescriptionNote
Quantity Per
Package Assembly
1030364 Carton, Cover 1 1A,B 1036028 Carton, Cover 1 1A,C 1015609-NLA NLA - Bag, Poly (28" W x 44" D x 80" H) 1 1A 1030362 Carton, Tray 1 1A,B 1036027 Carton, Tray 1 1A,C 1134791 Owner's Manual, 3G Storm with MKIV Electronics 1 1A 1106647-NLA NLA - Installation Manual, Power Tilt Only KIT 1 1A See Chart Frame Finishes and Touch-Up Paint For Front
Riggings 1 1A
See Chart Sparkle Frame Finishes 1 1A 1164348 Mailer, Return, Mercury Free 1 1A,D
A - Not Shown
B - 12" W-20" W seating system
C - 21" W-22" W seating system
D - For Massachusetts providers only
NOTE:
When adjusting or replacing parts, please refer to your Owner's Manual for assistance.
NOTE:
Frame Finishes and Touch-Up Paint For Front Riggings
Color Number Part Number Bottle Size Color
Pink Pearl.6 oz103145202P Super Teal.6 oz103145406P Deep Purple.6 oz103145608P Cobalt Blue.6 oz104631917P Anthracite.6 oz103337622P Wet Black.6 oz103145024P White.6 oz103144729P Sunny YellowN/AN/A30P Red.6 oz103145533P Flat Black.6 oz104632734P Silver MetallicN/AN/A60P Electric Red.6 oz104632161P Electric Blue.6 oz104632062P Metallic Blue.6 oz104632464P Teflon Black.6 oz1101320-NLA69P Silver VeinN/AN/A71P Evergreen with Navy.6 oz107389280P Dark Olive with Copper.6 oz107389381P Fruit Punch with Fucshia.6 oz107389482P Royal Blue with Grape.6 oz107389583P Lavender.6 oz107389684P
7
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 01-038

Packaging, Literature, Frame Finishes and Touch-Up Paint
Frame Finishes and Touch-Up Paint For Front Riggings
Color Number Part Number Bottle Size Color
Jeweled Green.6 oz1101325101P Denim Blue.6 oz1101327102P Mocha Frost.6 oz1101324103P Electric Teal.6 oz1101316104P Midnight Blue.6 oz1101326105P Black PrismN/AN/A115P SunKissed OrangeN/AN/A116P Tangerine RedN/AN/A117P Fruit FusionN/AN/A118P Bubblegum PinkN/AN/A119P Grape MadnessN/AN/A120P Lolly Pop BlueN/AN/A121P Cosmic BlueN/AN/A122P Celestial PurpleN/AN/A123P Vivid VioletN/AN/A124P Emerald GreenN/AN/A125P Shamrock GreenN/AN/A126P Grasshopper GreenN/AN/A127P
8
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 01-038

Packaging, Literature, Frame Finishes and Touch-Up Paint
Sparkle Frame Finishes
Color Number Color
Twilight Sparkle72P Gold Sparkle73P Green Sparkle74P Blue Sparkle75P Red Sparkle76P Wet Black with Twilight Sparkle88P
9
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 01-038

Rear Frame and Mounting Hardware
10
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 01-038

Rear Frame and Mounting Hardware
Item
Number Part Number DescriptionNote
Quantity Per
Package Assembly
1087632 Frame Assembly w/o Decal, Black - Rear 1 11 1071237 Plug Button, Square, Black (1") 1 42 1117326 Screw, Socket Head w/ Patch (5/16-18 x 7/8") 1 63 1068114 Shim, Seat Slide, Lower Extrusion 1 24 1069724 T-Nut (5/16-18) 1 75 1091869 Screw, Socket Flat Head w/ Patch (1/4-20 x 3/4") 1 46 1087652 Bar, Clamp, Color 1 27 1087732-NLA NLA - Guide, Linear 1 28 1106539 Hardware, Rear Frame Mounting 1 19 A 1087602 Decal, Invacare Power Tilt Only 1 110
A - Less Linear Guidance (Includes items 2-7)
NOTE:
11
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 01-038

Rear Frame and Mounting Hardware
For Elevating seat
NOTE: For 3rd Generation Storm Series Only. (ESS-PTO) Elevate w/ PTO was discontinued 10/16/06. After
10/15/06, refer to the Formula CG Powered Seating System Parts Catalog Form #06-106 for Elevate
components on a 3G Storm Series.
12
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 01-038

Rear Frame and Mounting Hardware
For Elevating seat
NOTE: For 3rd Generation Storm Series Only. (ESS-PTO) Elevate w/ PTO was discontinued 10/16/06. After
10/15/06, refer to the Formula CG Powered Seating System Parts Catalog Form #06-106 for Elevate
components on a 3G Storm Series.
Item
Number Part Number DescriptionNote
Quantity Per
Package Assembly
1087632 Frame Assembly w/o Decal, Black - Rear 1 11 1087652 Bar, Clamp, Color 1 22 1071237 Plug Button, Square, Black (1") 1 43 1108429 Screw, Socket Head w/ Patch (5/16-18 x 1-1/4") 1 64 1068114 Shim, Seat Slide, Lower Extrusion 1 25 1091869 Screw, Socket Flat Head w/ Patch (1/4-20 x 3/4") 1 46 1026158 Locknut (5/16-18) 1 67 1109099 Hardware, Rear Frame Mounting (Pair) 2 18 A 1087732-NLA NLA - Guide, Linear 1 29 A - Less Linear Guidance (Pair) Includes items 2-7
NOTE:
13
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 01-038

Item
Number Part Number DescriptionNote
Quantity Per
Package Assembly
1087626 Support, Seat Frame 1 11 B 1121053-NLA NLA - Support, Seat Frame and Spacer Plate with
Hardware 1 11 C
1071237 Plug Button, Square, Black (1") 1 22 0055800 Washer, Nylon (7/16 x 3/4 x 3/32") 1 43 0060300 Bushing, Bronze (5/16 x 7/16 x 1-1/4") 1 24 1070412 Screw, Hex Head (5/16-18 x 2-1/4") 1 25 1026158 Locknut (5/16-18) 1 26 1025704 Washer, Flat (5/16 x 5/8 x 1/16") 1 47 1106540 Hardware, Seat Frame Support Mounting 1 18 A
A - Includes items 2-7
B - Seat support frame revised 2/17/03 to accommodate a spacer plate for 12"-15" wide seat frames. For 12"-15" wide PTO
models made before 2/17/03 order Item 1 part number 1121053. The revised support frame is still used for all 16"-22" wide
PTO models.
C - Used for 12"-15" wide PTO models made before 2/17/03. Spacer plate and hardware included. Spacer plate can be found
on the A.S.B.A. Seat Mounting Hardware page.
NOTE:
Seat Frame Support and Mounting Hardware
14
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 01-038

Tilt Link and Front Support Bracket
NOTE: The front actuator support bracket for a power elevating seat is located under the seat plate
assembly page.
NOTE: Tilt link mounting hardware is the same for a power tilt only and a power elevating seat.
15
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 01-038

Tilt Link and Front Support Bracket
NOTE: The front actuator support bracket for a power elevating seat is located under the seat plate
assembly page.
NOTE: Tilt link mounting hardware is the same for a power tilt only and a power elevating seat.
Item
Number Part Number DescriptionNote
Quantity Per
Package Assembly
1087634 Link, Tilt, Black 1 21 0139806 Screw, Hex Head (5/16-18 x 3") 1 12 1104258 Screw, Hex Head w/ Patch (5/16-18 x 1") 1 23 1023263-NLA NLA - Washer, Internal Tooth (M8) 1 34 C 1026158 Locknut (5/16-18) 1 15 1028769 Locknut (5/16-18) 1 46 1087613-NLA NLA - Bracket, Actuator Support, Front, Black (12 -
16" D) 1 17
1087622 Bracket, Actuator Support, Front, Black (17 - 19" D) 1 17 1087624-NLA NLA - Bracket, Actuator Support, Front, Black (20 -
22" D) 1 17
1107708 Screw, Shoulder Hex Socket Head (3/8 x 3/4",
5/16-18) 1 48
0139900 Washer, Nylon (1/2 x 3/4 x 3/32") 1 89 1087636-NLA NLA - Bushing, Bronze (3/8 x 1/2 x 1/2") 1 410 20105X000 Washer, Flat (1/4 x 5/8 x 1/16") 1 211 1106541-NLA NLA - Hardware, Tilt Link Mounting 1 112 A 1106542 Hardware, Front Actuator Support Bracket Mounting 1 113 B
A - Includes items 6 and 8-11
B - Includes items 2-5
C - Part #1023263 is no longer available as a service part individually. See item 13 and order part #1106542 as a
replacement.
NOTE:
16
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 01-038

Actuator Motor and Mounting Hardware
NOTE: Elevating seat actuator can be found in parts catalog (Form # 00-191) Storm Series 3rd Gen.
Arrow, Ranger X and Torque SP under Electronics/ Elevating Actuator, Switch Sensor and Hardware
page.
17
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 01-038

Actuator Motor and Mounting Hardware
NOTE: Elevating seat actuator can be found in parts catalog (Form # 00-191) Storm Series 3rd Gen.
Arrow, Ranger X and Torque SP under Electronics/ Elevating Actuator, Switch Sensor and Hardware
page.
Item
Number Part Number DescriptionNote
Quantity Per
Package Assembly
0054106 Locknut, High Profile (3/8-16) 1 11 0056000 O-Ring (1/2 x 7/8 x 3/16") 1 22 0313900-NLA NLA - Rod, End with Locknut and Roll Pin 1 13 0054606 Screw, Hex Head (3/8-16 x 2") 1 14 1028848 Pin, Roll (1/8" x 7/8") 1 15 0053900 Washer, Nylon (3/8 x 13/16 x 1/16") 1 26 1087629 Spacer, Actuator (3/8 x 1/2 x 1-1/4") 1 17 0140206 Screw, Hex Head (3/8-16 x 3-1/2") 1 18 1154068 Kit, Actuator Motor, 6-1/2" Stroke 1 19 A Actuator Motor Assembly (6-1/2" Stroke) 1 1
Pin, Roll (1/8" x 7/8") 1 1
Instruction Sheet, PTO Actuator Installation 1 1
1106543 Hardware, Actuator Mounting 1 110 B
A - Includes item 3, Actuator Motor & Instruction Sheet
B - Includes items 1, 2, 4 and 6-8
NOTE:
18
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 01-038

ASBA Seat Frame and Hardware
(12"- 15" Wide)
19
To order call toll free 1-800-333-6900, or www.invacare.com
Form No. 01-038