IronCraft HYDRAULIC RESERVOIR User guide

HYDRAULIC RESERVOIR
SYSTEM
USE AND MAINTENANCE GUIDE
October 2023
Scan QR code for a digital version of this manual

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CONTENTS
Register . . . . . . . . . . . . . . . . . . . . 2
Thank you. . . . . . . . . . . . . . . . . . . 3
Introduction. . . . . . . . . . . . . . . . . 4
2.1 Safe Operation 4
2.2 Intended Usage 5
2.3 Operator Orientation 6
2.4 Product Improvements 6
2.5 Disposal of Equipment
at End of Useful Life 6
2.6 Unanswered Questions 6
Safety Information. . . . . . . . . . . . 7
3.1 General 7
3.2 Safety Symbols 8
3.3 Safety Icon Nomenclature 9
3.4 General Safety Instruction 10
3.5 Training 13
3.6 OSHA Training Requirements 13
3.7 Federal Laws and Regulations 14
3.8 Sign-Off Form 15
3.9 Operation Safety 15
3.10 Transportation Safety 15
3.11 Storage Safety 15
3.12 Maintenance Safety 15
SAFETY SIGNS AND
INSTRUCTIONAL LABELS . . . . . . . . . . 16
4.1 General Information 16
4.2 How to Install Replacement Safety Signs 16
4.3 Safety Signs 18
Operating Procedures. . . . . . . . . .20
5.1 Operating Safety 20
5.2 Work Area Safety 22
5.3 Tractor Requirements 23
5.4 Attaching to Tractor 24
5.5 Fill Hydraulic Reservoir 26
5.6 Detaching from Tractor 26
5.7 Reservoir Checklist 27
TRANSPORTING . . . . . . . . . . . . . . . .28
STORAGE . . . . . . . . . . . . . . . . . . . .30
7.1 Storage Safety 30
7.2 Placing In Storage 31
7.3 Removing From Storage 31
service and Maintenance
Procedures. . . . . . . . . . . . . . . . . .32
8.1 Maintenance Safety 32
8.2 Hydraulic Fluid Maintenance 34
8.3 Service Record 36
8.4 Welding Repairs 37
Parts Information. . . . . . . . . . . . .38
Warranty Information . . . . . . . . 42
7.1 Limited Warranty 42
7.2 Warranty Service 43
Safety Acknowledgement Forms. 44
Maintenace Log. . . . . . . . . . . . . . 46
REVISED OCTOBER 20, 2023 1:13 AM
Revised October 20, 2023 1:13 AM
©2023 IronCraft Attachments. All rights reserved.
www.ironcraftusa.com

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REGISTER THIS PRODUCT
WWW.IRONCRAFTUSA.COM/WARRANTY/REGISTER-WARRANTY/
“WHY WOULD I WANT TO REGISTER MY MACHINE?”
HERE'S THE LOWDOWN. YOU NEED TO REGISTER YOUR NEW PRODUCT
WITHIN 30 DAYS OF DELIVERY. WITHOUT REGISTRATION, YOUR WARRANTY CLAIMS WILL
NOT BE HONORED.
Registering your machine means you get the full benets of
the warranty terms we offer.
Scan this QR code to our warranty page
and select the “REGISTER” tab for an easy-peasy process.
You’ll be glad you did.
HOW TO REGISTER
THANK YOU
Dear Owner:
Congratulations on your choice of a Hydraulic Reservoir System. This equipment
has been designed and manufactured to meet the needs of discerning users.
Many features incorporated into this unit are the result of suggestions made
by customers like you. Read this manual carefully to learn how to operate
the Reservoir System safely and how to set up and maintain it to provide
maximum eciency.
The system uses a PTO motor to power the Reservoir Pump. At 540 RPM, the
Reservoir System provides 12.8 gpm of uid to the mower.
By following the operating instructions in conjunction with a good maintenance
program, your Trailblazer Hydraulic Reservoir System will provide many years
of trouble-free service.
Sincerely,
The Ironcraft Team
LETTER FROM THE TEAM
MODEL
Serial
Purchase date
Dealer name
Address
Phone Number
The serial number decal is located on the upper left-
hand side of the reservoir tank beside the sight glass.

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INTRODUCTION
2.1 SAFE OPERATION
Safe, ecient, and trouble-free operation of your hydraulic reservoir system requires that you,
and anyone else who will be using or maintaining the unit, read and understand the information
contained within the Owner’s Manual.
Use this manual for frequent reference and to pass on to new operators or owners.
BEFORE you operate the
Hydraulic Reservoir System:
READ AND UNDERSTAND MANUAL
To prevent personal injury or even death, be sure you read and understand all
of the instructions in this manual and other related OEM equipment manuals!
The Hydraulic Reservoir System, if not used and maintained properly, can
be dangerous to users unfamiliar with its operation. Do not allow operating,
maintaining, adjusting, or cleaning of this system until the user has read this
manual and has developed a thorough understanding of the safety
PRECAUTIONS AND FUNCTIONS OF THE UNIT.
DO NOT modify or use this system for any application other than that for which
it was designed.
ACKNOWLEDGE
your understanding of all safey instructions presented in this manual by signing
the “Safety Acknowledgement Form” at the end of this manual.
2.2 INTENDED USAGE
Do not use this Hydraulic Reservoir System for any other purpose than its intended use.
CAUTION
Using the Reservoir System without the pressure relief valve will void the warranty
and have the potential to cause damage to the offset mower and reservoir system.
STORE THIS MANUAL IN THE DOCUMENT CANISTER
ATTACHED TO THIS MACHINE LOCATED TO THE BACK
OF THE RESERVOIR TANK.
SAFETY INFORMATIONSAFETY INFORMATION
NOTICE
This unit WILL NOT work on a 1000 RPM PTO.
This reservoir system is designed for the specic purpose of cutting grass, weeds, and light brush.
DO NOT modify or use this unit for any application other than that for which it was designed.
This unit maintained or operated improperly, or by untrained personnel, can be dangerous; exposing
the user and/or bystanders to possible serious injury or death.
PROVIDE USER WITH LITERATURE
Ironcraft hydraulic reservoir system owners must provide operator instructions to anyone using the
unit before use, and at least annually thereafter.

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2.4 PRODUCT IMPROVEMENTS
Because Ironcraft maintains an ongoing program of product improvement, we reserve the right
to make improvements in design or changes in specications without incurring any obligation to
install them on units previously sold.
2.5 DISPOSAL OF EQUIPMENT AT END OF USEFUL LIFE
The Ironcraft hydraulic reservoir system has been designed for the specic purpose of powering the
offset mower. When this unit is no longer capable of doing its designed purpose, it should be dismantled
and scrapped. Do not use any materials or components from this unit for any other purpose.
2.6 UNANSWERED QUESTIONS
If you have any questions not answered in this manual or require additional copies or the manual is
damaged, please contact your dealer or:
Ironcraft
7 rocky MT Rd, Athens, Tennessee 37303
www.ironcraftusa.com
Phone: [phone]
2.3 OPERATOR ORIENTATION
The directions left, right, front, and rear, as mentioned throughout this manual, are as seen from the
tractor operator’s seat and facing in the direction of travel.
Right
Left
Rear Front
SAFETY INFORMATION
3.1 GENERAL
Safety of the operator and bystanders is one of the main concerns in designing and developing a
new piece of equipment. Designers and manufacturers build in as many safety features as possible.
However, every year many accidents occur which could have been avoided by a few seconds of
thought and a more careful approach to handling the equipment.
Most work-related accidents are caused by failure to observe basic safety rules or precautions. An
accident can often be avoided by recognizing potentially hazardous situations before an accident
occurs. As you assemble, operate, or maintain the hydraulic reservoir system (unit), you must be
alert to potential hazards. You should also have the necessary training, skills, and tools to perform
any assembly or maintenance procedures.
Improper operation and maintenance of this unit could result in a dangerous situation that could
cause injury or death.
WARNING
Do not assemble, operate, or maintain the unit until you read and understand the
information contained in this manual.
NOTICE
Safety precautions and warnings are provided in this manual and on the unit. If
these hazard warnings are not heeded, bodily injury or death could occur to you or
to other persons.
Ironcraft cannot anticipate every possible circumstance that might involve a potential hazard. The
warnings in this manual and on the unit are, therefore, not all-inclusive. If a method of assembly,
operation, or maintenance not specically recommended by us is used, you must satisfy yourself
that it is safe for you and for others. You should also ensure that the unit will not be damaged or be
made unsafe by the methods that you choose.
The information, specications, and illustrations in this manual are based on the information that
was available at the time this material was written and can change at any time without notice.

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3.2 SAFETY SYMBOLS
This manual and decals on this machine use safety symbols, pictograms and color coded signal
words to alert you to potential hazards that may cause death or severe injury if a safety instruction
is ignored. Become familiar with the following symbols.
HAZARD CLASSIFICATIONS
Hazards are identied by the “Safety Alert Symbol” and followed by the signal word “DANGER”,
“WARNING”, or “CAUTION”.
SAFETY ALERT SYMBOL
This symbol is used to alert you to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible injury or death.
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury \This signal word is limited to the most extreme situations.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
SAFETY INSTRUCTIONS
Indicates specic safety-related instructions or procedures.
NOTICE
Indicates a situation which may cause damage to equipment or property. Messages
are not related to personal injury.
3.3 SAFETY ICON NOMENCLATURE
Pictorial icons signal a type of hazard and warn of personal protection issues, prohibited actions,
and hazard avoidance.
Read the manual
Maintenance procedure
Damaged hazard label
Eye protection
Fire extinguisher
First aid kit
Hand protection
Head protection
Hearing protection
Inspect equipment
OEM parts only
Protective shoes
Remove key
Set parking brake
Think safety
Transmission in park
Stop engine
Use proper support
Use proper tools
Use two people when
lifting heavy objects Entanglement hazard
Explosive force hazard
PERSONAL PROTECTION /
IMPORTANT INFORMATION
HAZARD AVOIDANCE
Crush
hazard
Visibility
Rollover protection
Wear seat belt
Weight rating
Chemical ushing kit Cutter blade contact
hazard (hand)
Cutter blade contact
hazard (foot)
Lifting hazard
Cutting hazard
Pinch point hazard
Projectile hazard
Rollover protection
Safety alert symbol
Safety shields
Sharp object hazard
Slipping Injury
Tire pressure
Tripping injury
Do not alter or modify
Use proper tools
Do not weld
No alcohol
No drugs
No smoking
No young children
No riders
PROHIBITED ACTIONS
Crush hazard
(chock wheels)
Crush hazard (foot)
Defective or broken part
Explosive separation
hazard
Fall hazard
Fire Hazard

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WARNING
3.4 GENERAL SAFETY INSTRUCTION
The owner/operator is responsible for the SAFE use and maintenance of the hydraulic reservoir
system. Make sure anyone who is operating, maintaining, or working around the unit is familiar
with the operating and maintenance procedures and related SAFETY information contained in this
manual. This manual will take you step-by-step through your working day and alerts you to all good
safety practices that should be used while using the unit.
In addition to the design features of the unit including safety signs, accident prevention is dependent
upon the awareness, concern, prudence, and proper training of the people involved in the operation,
maintenance, and storage of the unit.
In addition to this safety section, refer also to safety messages and instructions in each of the appropriate
sections of the manual.
These general safety instructions apply to the overall use and maintenance of the hydraulic
reservoir system.
More specic instructions on safety are found in the operation, maintenance, and storage sections of this
manual. Refer to these sections before performing any of these tasks.
WARNING
Failure to comply with the following safety instructions can and will result in serious
injury and possibly even death if they are not understood and followed.
READ AND UNDERSTAND MANUAL
To prevent personal injury or even death, be sure you read and understand all of the
instructions in this manual and other related OEM equipment manuals! The Ironcraft
hydraulic reservoir system, if not used and maintained properly, can be dangerous to
users unfamiliar with its operation. Do not allow operating, maintaining, adjusting,
or cleaning of this unit until the user has read this manual and has developed a
thorough understanding of the safety precautions and functions of the unit.
This reservoir system is designed for the specic purpose of cutting grass, weeds, and
light brush. DO NOT modify or use this unit for any application other than that for
which it was designed.
This unit maintained or operated improperly, or by untrained personnel, can be
dangerous; exposing the user and/or bystanders to possible serious injury or death.
PROVIDE USER WITH
LITERATURE
Ironcraft hydraulic reservoir system
owners must provide operator
instructions to anyone using the unit
before use, and at least annually
thereafter. Refer to “3.6 OSHA Training
Requirements”.
STAY CLEAR
Clear the area of people, especially
small children, before using
the reservoir system. Under no
circumstances should young
children be allowed to work with or
around the unit.
IMPAIRED USER HAZARD
Do not attempt to assemble, operate,
or maintain this unit under the
inuence of drugs or alcohol.
Consult your doctor before using
this unit while taking prescription
medications.
CRUSH HAZARD
Do not allow anyone to ride on the
tractor or the reservoir system.
Falling or crushing hazards can
result in severe injuries or death.
FALLING HAZARD
Do not allow riders on the hitch,
tractor, or hydraulic reservoir
system at any time. Falling can result
in severe injuries or death.
NO UNAUTHORIZED
MODIFICATIONS
Do not modify the reservoir system
or safety devices. Do not weld on the
unit. Unauthorized modications
may impair its function and safety.
Personal injury or death can result
from unauthorized modications.
If the hydraulic reservoir system
has been altered in any way from
the original design, Ironcraft does
not accept any liability for injury or
warranty.
DAMAGED PARTS HAZARD
Do not use the reservoir system if
any parts are damaged. If the unit
has a defect, immediately stop using
it and remedy the problem before
continuing.
ENTANGLEMENT HAZARD
Always disengage the PTO and turn
off tractor before checking uid
level. Do not engage the tractor PTO
when unhooking and hooking up the
pump to the PTO shaft. Do not stand
near the PTO while rotating.
SAFETY INFORMATION SAFETY INFORMATION

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SAFETY INSTRUCTIONS
The following safety instructions are provided to help prevent injury or limit
equipment damage.
CRUSH HAZARD
The tractor should be equipped with a
Roll Over Protective Structure (ROPS)
and a seat belt. A crushing hazard can
occur if the driver is ejected from the
seat while the tractor is in motion.
Fasten the seat belt whenever the
tractor is moving.
FIRE EXTINGUISHER
Have a re extinguisher available for
use should the need arise and know
how to use it.
Always keep a re extinguisher rated
“ABC” nearby.
HIGH PRESSURE FLUIDS
Relieve the pressure before
disconnecting hydraulic lines or
performing work on the system.
Ensure all hydraulic uid connections
are tight. Check all hoses and lines to
make sure they are in good position
before applying pressure to the system.
FIRST AID KIT
Have a rst aid kit available for use
should the need arise and know how
to use it.
HAND PROTECTION
Do not touch the exterior of the
reservoir. It can become hot during
operation
THINK SAFETY!
Work SAFELY!
CAUTION
The following safety instructions are provided to help prevent potential injury.
Not following these instructions may lead to injury.
PERSONAL PROTECTION
EQUIPMENT
When using this rotary cutter, wear
appropriate personal protective
equipment. This list may include, but
is not limited to:
• Protective shoes with
slip-resistant soles
• Protective goggles, glasses, or
a face shield
• Protective clothing and gloves
• Safety vest
(when operating near roads)
• Hearing protection
EAR PROTECTION
Wear suitable ear protection during
prolonged exposure to excessive noise.
HEARING LOSS
Prolonged Exposure To Loud Noise
May Cause Permanent Hearing Loss!
Working environments with noise-
producing equipment can cause
partial to permanent hearing loss. We
recommend using hearing protection
any time noise levels exceed 80 decibels
(dB). Noise levels over 85 dB, on a long-
term basis, can cause severe hearing
loss. Noise levels over 90 dB over a
period of time can cause permanent
and even total hearing loss.
Hearing loss from loud noise is
cumulative over a lifetime without
hope of natural recovery.
AR N I SAFETY SIGNS
Replace any missing or hard-to-
read safety signs or instructional
labels. Use care when washing or
cleaning the reservoir system.
Replacement safety sign locations
and part numbers are provided
in this manual and are available
from an authorized dealer parts
department or the factory.
3.5 TRAINING
Anyone who will be using and/or maintaining the reservoir system must read, clearly understand,
and follow ALL safety, operation, and maintenance information presented in this manual, other
related OEM manuals, and the safety signs.
If you do not understand any information in this manual, see your dealer or contact Ironcraft before
proceeding.
Do not use or allow anyone else to use this reservoir system until all information has been reviewed.
Annually review this manual before the season start-up.
Make periodic reviews of SAFETY and OPERATION of the reservoir system a standard practice. An
untrained operator is not qualied to use this reservoir system.
3.6 OSHA TRAINING REQUIREMENTS
The following training requirements have been taken from Title 29, Code of Federal Regulations Part
1928.57 (a) (6). www.osha.gov.
Operator instructions. At the time of initial assignment and at least annually thereafter, the
employer shall instruct every employee who operates an agricultural tractor and implements in the
safe operating practices and servicing of equipment with which they are or will be involved, and of
any other practices dictated by the work environment.
SAFETY INFORMATION SAFETY INFORMATION

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3.7 FEDERAL LAWS AND REGULATIONS
IMPORTANT FEDERAL LAWS AND REGULATIONS
CONCERNING EMPLOYERS, EMPLOYEES AND OPERATORS
This sections is intended to explain in broad terms the concept and effect of the following federal laws and
regulations. It is not intended as a legal interpretation of the laws and should not be considered as such.
U.S. PUBLIC LAW 91-596 (The Williams-Steiger Occupational Safety and Health Act of 1970) OSHA
This Act Seeks:
“ ... to assure so far as possible every working man and woman in the nation safe and healthful working
conditions and to preserve our human resources ... “
DUTIES
Sec. 5(a) Each Employer -
1. shall furnish to each of its employees employment and a place of employment which are free from recognized
hazards that are causing or are likely to cause death or serious physical harm to its employees.
2. shall comply with occupational safety and health standards promulgated under this Act.
b. Each employee shall comply with occupational safety and health standards and all rules, regulations, and
orders issued pursuant to this Act which are applicable to his or her own actions and conduct.
OSHA REGULATIONS
Current OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the
employer shall instruct every employee in the safe operation and servicing of all equipment with which the
employee is, or will be involved.” These will include (but are not limited to) instructions to:
Keep all guards in place when the machine is in operation;
Permit no riders on equipment;
Stop engine, disconnect the power source, and wait for all machine movement to stop before servicing,
adjusting, cleaning, or unclogging the equipment, except where the machine must be running to be properly
serviced or maintained, in which case the employer shall instruct employees as to all steps and procedures
which are necessary to safely service or maintain equipment.
Make sure no one is within 300 feet of machinery before starting the engine, engaging power, or operating
the machine.
EMPLOYEE TRACTOR OPERATING INSTRUCTIONS:
1. Securely fasten your seat belt if the tractor has a ROPS.
2. Where possible, avoid operating the tractor near ditches, embankments, and holes.
3. Reduce speed when turning, crossing slopes, and on rough, slick, or muddy surfaces.
4. Stay off slopes too steep for safe operation.
5. Watch where you are going, especially at row ends, on roads, and around trees.
6. Do not permit others to ride.
7. Operate the tractor smoothly - no jerky turns, starts, or stops.
8. Hitch only to the drawbar and hitch points recommended by tractor manufacturers.
9. When tractor is stopped, set brakes securely and use park lock if available.
CHILD LABOR UNDER 16 YEARS OLD
Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility
to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment
Standard Administration, Wage & Home Division, Child Labor Bulletin #102).
SAFETY INFORMATION
3.8 SIGN-OFF FORM
Ironcraft follows the general Safety Standards specied by the Farm Equipment Manufacturers
Association (FEMA), and the American National Standards Institute (ANSI). Anyone who will be
using and/or maintaining the hydraulic reservoir system must read and clearly understand ALL
safety, operation and maintenance information presented in this manual.
Do not use or allow anyone else to use this reservoir system until all information has been reviewed.
Annually review this manual before the season start-up.
Make periodic reviews of SAFETY and OPERATION of the reservoir system a standard practice. An
untrained operator is not qualied to use this unit.
This sign-off sheet at the end of this manual is provided for your record keeping to show that all
personnel who will be working with the equipment have read and understand the information in
this Operator’s Manual and Parts Book and have been instructed in the operation of the equipment.
3.9 OPERATION SAFETY
Refer to the Operation section for safety recommendations related to using the reservoir system. All
applicable safety recommendations in other sections should also be followed.
3.10 TRANSPORTING SAFETY
Refer to the Transporting section for safety recommendations related to transporting the reservoir
system. All applicable safety recommendations in other sections should also be followed.
3.11 STORAGE SAFETY
Refer to the Storage section for safety recommendations related to storing the reservoir system. All
applicable safety recommendations in other sections should also be followed.
3.12 MAINTENANCE SAFETY
Refer to the Service and Maintenance section for safety recommendations related to maintaining the
reservoir system. All applicable safety recommendations in other sections should also be followed.
SAFETY INFORMATION

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SAFETY SIGNS AND
INSTRUCTIONAL LABELS
4.1 GENERAL INFORMATION
The types of safety signs (hazard labels) and instructional labels, along with their locations on
the equipment, are shown in the following illustrations. Good safety practices require that you
familiarize yourself with the various safety signs, the type of warning, and the area or particular
operation related to that area that requires your SAFETY AWARENESS.
THINK SAFETY! WORK SAFELY!
Pay close attention to the safety signs and instructional labels attached to the tractor and the
reservoir system. Duplicate safety signs, which are attached to the reservoir system, can also be
found in this section. If the hydraulic reservoir system is missing a label or one is unreadable,
replace the label before using the unit.
AR N I SAFETY SIGNS
Replace any missing or hard-to-read safety signs or instructional labels. Use care when washing or
cleaning the reservoir system.
4.2 HOW TO INSTALL REPLACEMENT SAFETY SIGNS
NOTICE
Small air pockets can be pierced with a pin and smoothed out using the piece of
backing paper.
NOTICE
Do not install the signs if the temperature is below 50°F (10°C).
1. Clean and dry the installation area.
2. Determine the exact position before you remove the backing paper.
3. Remove the backing paper.
4. Align the sign over the specied area and carefully press the sign to the part/frame.
SAFETY SIGNS AND INSTRUCTION LABELS
• Keep safety signs or instructional labels clean and legible at all times.
Use a clean, damp cloth to clean safety decals.
• Replace any missing or hard-to-read safety signs or instructional labels.
• Use care when washing or cleaning the equipment not to remove or damage the
labels. When using a pressure washer to clean the unit, avoid spraying too close
to decals; high-pressure water can enter through very small scratches or under
edges of decals causing them to peel or come off.
• Locations for the labels and replacement part numbers are shown in this section.
• Replacement parts must have replacement labels attached during installation
and/or before the reservoir system is used.
6. Labels are available from your authorized dealer at no charge.
Safety Instructions
SAFETY SIGNS AND INSTRUCTION LABELS