IronCraft HYDRAULIC RESERVOIR User guide

HYDRAULIC RESERVOIR
SYSTEM
USE AND MAINTENANCE GUIDE
October 2023
Scan QR code for a digital version of this manual

Ironcraftusa.com1
CONTENTS
Register . . . . . . . . . . . . . . . . . . . . 2
Thank you. . . . . . . . . . . . . . . . . . . 3
Introduction. . . . . . . . . . . . . . . . . 4
2.1 Safe Operation 4
2.2 Intended Usage 5
2.3 Operator Orientation 6
2.4 Product Improvements 6
2.5 Disposal of Equipment
at End of Useful Life 6
2.6 Unanswered Questions 6
Safety Information. . . . . . . . . . . . 7
3.1 General 7
3.2 Safety Symbols 8
3.3 Safety Icon Nomenclature 9
3.4 General Safety Instruction 10
3.5 Training 13
3.6 OSHA Training Requirements 13
3.7 Federal Laws and Regulations 14
3.8 Sign-Off Form 15
3.9 Operation Safety 15
3.10 Transportation Safety 15
3.11 Storage Safety 15
3.12 Maintenance Safety 15
SAFETY SIGNS AND
INSTRUCTIONAL LABELS . . . . . . . . . . 16
4.1 General Information 16
4.2 How to Install Replacement Safety Signs 16
4.3 Safety Signs 18
Operating Procedures. . . . . . . . . .20
5.1 Operating Safety 20
5.2 Work Area Safety 22
5.3 Tractor Requirements 23
5.4 Attaching to Tractor 24
5.5 Fill Hydraulic Reservoir 26
5.6 Detaching from Tractor 26
5.7 Reservoir Checklist 27
TRANSPORTING . . . . . . . . . . . . . . . .28
STORAGE . . . . . . . . . . . . . . . . . . . .30
7.1 Storage Safety 30
7.2 Placing In Storage 31
7.3 Removing From Storage 31
service and Maintenance
Procedures. . . . . . . . . . . . . . . . . .32
8.1 Maintenance Safety 32
8.2 Hydraulic Fluid Maintenance 34
8.3 Service Record 36
8.4 Welding Repairs 37
Parts Information. . . . . . . . . . . . .38
Warranty Information . . . . . . . . 42
7.1 Limited Warranty 42
7.2 Warranty Service 43
Safety Acknowledgement Forms. 44
Maintenace Log. . . . . . . . . . . . . . 46
REVISED OCTOBER 20, 2023 1:13 AM
Revised October 20, 2023 1:13 AM
©2023 IronCraft Attachments. All rights reserved.
www.ironcraftusa.com

Ironcraftusa.com2Ironcraftusa.com3
REGISTER THIS PRODUCT
WWW.IRONCRAFTUSA.COM/WARRANTY/REGISTER-WARRANTY/
“WHY WOULD I WANT TO REGISTER MY MACHINE?”
HERE'S THE LOWDOWN. YOU NEED TO REGISTER YOUR NEW PRODUCT
WITHIN 30 DAYS OF DELIVERY. WITHOUT REGISTRATION, YOUR WARRANTY CLAIMS WILL
NOT BE HONORED.
Registering your machine means you get the full benets of
the warranty terms we offer.
Scan this QR code to our warranty page
and select the “REGISTER” tab for an easy-peasy process.
You’ll be glad you did.
HOW TO REGISTER
THANK YOU
Dear Owner:
Congratulations on your choice of a Hydraulic Reservoir System. This equipment
has been designed and manufactured to meet the needs of discerning users.
Many features incorporated into this unit are the result of suggestions made
by customers like you. Read this manual carefully to learn how to operate
the Reservoir System safely and how to set up and maintain it to provide
maximum eciency.
The system uses a PTO motor to power the Reservoir Pump. At 540 RPM, the
Reservoir System provides 12.8 gpm of uid to the mower.
By following the operating instructions in conjunction with a good maintenance
program, your Trailblazer Hydraulic Reservoir System will provide many years
of trouble-free service.
Sincerely,
The Ironcraft Team
LETTER FROM THE TEAM
MODEL
Serial
Purchase date
Dealer name
Address
Phone Number
The serial number decal is located on the upper left-
hand side of the reservoir tank beside the sight glass.

Ironcraftusa.com4Ironcraftusa.com5
INTRODUCTION
2.1 SAFE OPERATION
Safe, ecient, and trouble-free operation of your hydraulic reservoir system requires that you,
and anyone else who will be using or maintaining the unit, read and understand the information
contained within the Owner’s Manual.
Use this manual for frequent reference and to pass on to new operators or owners.
BEFORE you operate the
Hydraulic Reservoir System:
READ AND UNDERSTAND MANUAL
To prevent personal injury or even death, be sure you read and understand all
of the instructions in this manual and other related OEM equipment manuals!
The Hydraulic Reservoir System, if not used and maintained properly, can
be dangerous to users unfamiliar with its operation. Do not allow operating,
maintaining, adjusting, or cleaning of this system until the user has read this
manual and has developed a thorough understanding of the safety
PRECAUTIONS AND FUNCTIONS OF THE UNIT.
DO NOT modify or use this system for any application other than that for which
it was designed.
ACKNOWLEDGE
your understanding of all safey instructions presented in this manual by signing
the “Safety Acknowledgement Form” at the end of this manual.
2.2 INTENDED USAGE
Do not use this Hydraulic Reservoir System for any other purpose than its intended use.
CAUTION
Using the Reservoir System without the pressure relief valve will void the warranty
and have the potential to cause damage to the offset mower and reservoir system.
STORE THIS MANUAL IN THE DOCUMENT CANISTER
ATTACHED TO THIS MACHINE LOCATED TO THE BACK
OF THE RESERVOIR TANK.
SAFETY INFORMATIONSAFETY INFORMATION
NOTICE
This unit WILL NOT work on a 1000 RPM PTO.
This reservoir system is designed for the specic purpose of cutting grass, weeds, and light brush.
DO NOT modify or use this unit for any application other than that for which it was designed.
This unit maintained or operated improperly, or by untrained personnel, can be dangerous; exposing
the user and/or bystanders to possible serious injury or death.
PROVIDE USER WITH LITERATURE
Ironcraft hydraulic reservoir system owners must provide operator instructions to anyone using the
unit before use, and at least annually thereafter.

Ironcraftusa.com6Ironcraftusa.com7SAFETY INFORMATIONSAFETY INFORMATION
2.4 PRODUCT IMPROVEMENTS
Because Ironcraft maintains an ongoing program of product improvement, we reserve the right
to make improvements in design or changes in specications without incurring any obligation to
install them on units previously sold.
2.5 DISPOSAL OF EQUIPMENT AT END OF USEFUL LIFE
The Ironcraft hydraulic reservoir system has been designed for the specic purpose of powering the
offset mower. When this unit is no longer capable of doing its designed purpose, it should be dismantled
and scrapped. Do not use any materials or components from this unit for any other purpose.
2.6 UNANSWERED QUESTIONS
If you have any questions not answered in this manual or require additional copies or the manual is
damaged, please contact your dealer or:
Ironcraft
7 rocky MT Rd, Athens, Tennessee 37303
www.ironcraftusa.com
Phone: [phone]
2.3 OPERATOR ORIENTATION
The directions left, right, front, and rear, as mentioned throughout this manual, are as seen from the
tractor operator’s seat and facing in the direction of travel.
Right
Left
Rear Front
SAFETY INFORMATION
3.1 GENERAL
Safety of the operator and bystanders is one of the main concerns in designing and developing a
new piece of equipment. Designers and manufacturers build in as many safety features as possible.
However, every year many accidents occur which could have been avoided by a few seconds of
thought and a more careful approach to handling the equipment.
Most work-related accidents are caused by failure to observe basic safety rules or precautions. An
accident can often be avoided by recognizing potentially hazardous situations before an accident
occurs. As you assemble, operate, or maintain the hydraulic reservoir system (unit), you must be
alert to potential hazards. You should also have the necessary training, skills, and tools to perform
any assembly or maintenance procedures.
Improper operation and maintenance of this unit could result in a dangerous situation that could
cause injury or death.
WARNING
Do not assemble, operate, or maintain the unit until you read and understand the
information contained in this manual.
NOTICE
Safety precautions and warnings are provided in this manual and on the unit. If
these hazard warnings are not heeded, bodily injury or death could occur to you or
to other persons.
Ironcraft cannot anticipate every possible circumstance that might involve a potential hazard. The
warnings in this manual and on the unit are, therefore, not all-inclusive. If a method of assembly,
operation, or maintenance not specically recommended by us is used, you must satisfy yourself
that it is safe for you and for others. You should also ensure that the unit will not be damaged or be
made unsafe by the methods that you choose.
The information, specications, and illustrations in this manual are based on the information that
was available at the time this material was written and can change at any time without notice.

Ironcraftusa.com8Ironcraftusa.com9SAFETY INFORMATION SAFETY INFORMATION
3.2 SAFETY SYMBOLS
This manual and decals on this machine use safety symbols, pictograms and color coded signal
words to alert you to potential hazards that may cause death or severe injury if a safety instruction
is ignored. Become familiar with the following symbols.
HAZARD CLASSIFICATIONS
Hazards are identied by the “Safety Alert Symbol” and followed by the signal word “DANGER”,
“WARNING”, or “CAUTION”.
SAFETY ALERT SYMBOL
This symbol is used to alert you to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible injury or death.
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury \This signal word is limited to the most extreme situations.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
SAFETY INSTRUCTIONS
Indicates specic safety-related instructions or procedures.
NOTICE
Indicates a situation which may cause damage to equipment or property. Messages
are not related to personal injury.
3.3 SAFETY ICON NOMENCLATURE
Pictorial icons signal a type of hazard and warn of personal protection issues, prohibited actions,
and hazard avoidance.
Read the manual
Maintenance procedure
Damaged hazard label
Eye protection
Fire extinguisher
First aid kit
Hand protection
Head protection
Hearing protection
Inspect equipment
OEM parts only
Protective shoes
Remove key
Set parking brake
Think safety
Transmission in park
Stop engine
Use proper support
Use proper tools
Use two people when
lifting heavy objects Entanglement hazard
Explosive force hazard
PERSONAL PROTECTION /
IMPORTANT INFORMATION
HAZARD AVOIDANCE
Crush
hazard
Visibility
Rollover protection
Wear seat belt
Weight rating
Chemical ushing kit Cutter blade contact
hazard (hand)
Cutter blade contact
hazard (foot)
Lifting hazard
Cutting hazard
Pinch point hazard
Projectile hazard
Rollover protection
Safety alert symbol
Safety shields
Sharp object hazard
Slipping Injury
Tire pressure
Tripping injury
Do not alter or modify
Use proper tools
Do not weld
No alcohol
No drugs
No smoking
No young children
No riders
PROHIBITED ACTIONS
Crush hazard
(chock wheels)
Crush hazard (foot)
Defective or broken part
Explosive separation
hazard
Fall hazard
Fire Hazard

Ironcraftusa.com10 Ironcraftusa.com11
WARNING
3.4 GENERAL SAFETY INSTRUCTION
The owner/operator is responsible for the SAFE use and maintenance of the hydraulic reservoir
system. Make sure anyone who is operating, maintaining, or working around the unit is familiar
with the operating and maintenance procedures and related SAFETY information contained in this
manual. This manual will take you step-by-step through your working day and alerts you to all good
safety practices that should be used while using the unit.
In addition to the design features of the unit including safety signs, accident prevention is dependent
upon the awareness, concern, prudence, and proper training of the people involved in the operation,
maintenance, and storage of the unit.
In addition to this safety section, refer also to safety messages and instructions in each of the appropriate
sections of the manual.
These general safety instructions apply to the overall use and maintenance of the hydraulic
reservoir system.
More specic instructions on safety are found in the operation, maintenance, and storage sections of this
manual. Refer to these sections before performing any of these tasks.
WARNING
Failure to comply with the following safety instructions can and will result in serious
injury and possibly even death if they are not understood and followed.
READ AND UNDERSTAND MANUAL
To prevent personal injury or even death, be sure you read and understand all of the
instructions in this manual and other related OEM equipment manuals! The Ironcraft
hydraulic reservoir system, if not used and maintained properly, can be dangerous to
users unfamiliar with its operation. Do not allow operating, maintaining, adjusting,
or cleaning of this unit until the user has read this manual and has developed a
thorough understanding of the safety precautions and functions of the unit.
This reservoir system is designed for the specic purpose of cutting grass, weeds, and
light brush. DO NOT modify or use this unit for any application other than that for
which it was designed.
This unit maintained or operated improperly, or by untrained personnel, can be
dangerous; exposing the user and/or bystanders to possible serious injury or death.
PROVIDE USER WITH
LITERATURE
Ironcraft hydraulic reservoir system
owners must provide operator
instructions to anyone using the unit
before use, and at least annually
thereafter. Refer to “3.6 OSHA Training
Requirements”.
STAY CLEAR
Clear the area of people, especially
small children, before using
the reservoir system. Under no
circumstances should young
children be allowed to work with or
around the unit.
IMPAIRED USER HAZARD
Do not attempt to assemble, operate,
or maintain this unit under the
inuence of drugs or alcohol.
Consult your doctor before using
this unit while taking prescription
medications.
CRUSH HAZARD
Do not allow anyone to ride on the
tractor or the reservoir system.
Falling or crushing hazards can
result in severe injuries or death.
FALLING HAZARD
Do not allow riders on the hitch,
tractor, or hydraulic reservoir
system at any time. Falling can result
in severe injuries or death.
NO UNAUTHORIZED
MODIFICATIONS
Do not modify the reservoir system
or safety devices. Do not weld on the
unit. Unauthorized modications
may impair its function and safety.
Personal injury or death can result
from unauthorized modications.
If the hydraulic reservoir system
has been altered in any way from
the original design, Ironcraft does
not accept any liability for injury or
warranty.
DAMAGED PARTS HAZARD
Do not use the reservoir system if
any parts are damaged. If the unit
has a defect, immediately stop using
it and remedy the problem before
continuing.
ENTANGLEMENT HAZARD
Always disengage the PTO and turn
off tractor before checking uid
level. Do not engage the tractor PTO
when unhooking and hooking up the
pump to the PTO shaft. Do not stand
near the PTO while rotating.
SAFETY INFORMATION SAFETY INFORMATION

Ironcraftusa.com12 Ironcraftusa.com13
SAFETY INSTRUCTIONS
The following safety instructions are provided to help prevent injury or limit
equipment damage.
CRUSH HAZARD
The tractor should be equipped with a
Roll Over Protective Structure (ROPS)
and a seat belt. A crushing hazard can
occur if the driver is ejected from the
seat while the tractor is in motion.
Fasten the seat belt whenever the
tractor is moving.
FIRE EXTINGUISHER
Have a re extinguisher available for
use should the need arise and know
how to use it.
Always keep a re extinguisher rated
“ABC” nearby.
HIGH PRESSURE FLUIDS
Relieve the pressure before
disconnecting hydraulic lines or
performing work on the system.
Ensure all hydraulic uid connections
are tight. Check all hoses and lines to
make sure they are in good position
before applying pressure to the system.
FIRST AID KIT
Have a rst aid kit available for use
should the need arise and know how
to use it.
HAND PROTECTION
Do not touch the exterior of the
reservoir. It can become hot during
operation
THINK SAFETY!
Work SAFELY!
CAUTION
The following safety instructions are provided to help prevent potential injury.
Not following these instructions may lead to injury.
PERSONAL PROTECTION
EQUIPMENT
When using this rotary cutter, wear
appropriate personal protective
equipment. This list may include, but
is not limited to:
• Protective shoes with
slip-resistant soles
• Protective goggles, glasses, or
a face shield
• Protective clothing and gloves
• Safety vest
(when operating near roads)
• Hearing protection
EAR PROTECTION
Wear suitable ear protection during
prolonged exposure to excessive noise.
HEARING LOSS
Prolonged Exposure To Loud Noise
May Cause Permanent Hearing Loss!
Working environments with noise-
producing equipment can cause
partial to permanent hearing loss. We
recommend using hearing protection
any time noise levels exceed 80 decibels
(dB). Noise levels over 85 dB, on a long-
term basis, can cause severe hearing
loss. Noise levels over 90 dB over a
period of time can cause permanent
and even total hearing loss.
Hearing loss from loud noise is
cumulative over a lifetime without
hope of natural recovery.
AR N I SAFETY SIGNS
Replace any missing or hard-to-
read safety signs or instructional
labels. Use care when washing or
cleaning the reservoir system.
Replacement safety sign locations
and part numbers are provided
in this manual and are available
from an authorized dealer parts
department or the factory.
3.5 TRAINING
Anyone who will be using and/or maintaining the reservoir system must read, clearly understand,
and follow ALL safety, operation, and maintenance information presented in this manual, other
related OEM manuals, and the safety signs.
If you do not understand any information in this manual, see your dealer or contact Ironcraft before
proceeding.
Do not use or allow anyone else to use this reservoir system until all information has been reviewed.
Annually review this manual before the season start-up.
Make periodic reviews of SAFETY and OPERATION of the reservoir system a standard practice. An
untrained operator is not qualied to use this reservoir system.
3.6 OSHA TRAINING REQUIREMENTS
The following training requirements have been taken from Title 29, Code of Federal Regulations Part
1928.57 (a) (6). www.osha.gov.
Operator instructions. At the time of initial assignment and at least annually thereafter, the
employer shall instruct every employee who operates an agricultural tractor and implements in the
safe operating practices and servicing of equipment with which they are or will be involved, and of
any other practices dictated by the work environment.
SAFETY INFORMATION SAFETY INFORMATION

Ironcraftusa.com14 Ironcraftusa.com15
3.7 FEDERAL LAWS AND REGULATIONS
IMPORTANT FEDERAL LAWS AND REGULATIONS
CONCERNING EMPLOYERS, EMPLOYEES AND OPERATORS
This sections is intended to explain in broad terms the concept and effect of the following federal laws and
regulations. It is not intended as a legal interpretation of the laws and should not be considered as such.
U.S. PUBLIC LAW 91-596 (The Williams-Steiger Occupational Safety and Health Act of 1970) OSHA
This Act Seeks:
“ ... to assure so far as possible every working man and woman in the nation safe and healthful working
conditions and to preserve our human resources ... “
DUTIES
Sec. 5(a) Each Employer -
1. shall furnish to each of its employees employment and a place of employment which are free from recognized
hazards that are causing or are likely to cause death or serious physical harm to its employees.
2. shall comply with occupational safety and health standards promulgated under this Act.
b. Each employee shall comply with occupational safety and health standards and all rules, regulations, and
orders issued pursuant to this Act which are applicable to his or her own actions and conduct.
OSHA REGULATIONS
Current OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the
employer shall instruct every employee in the safe operation and servicing of all equipment with which the
employee is, or will be involved.” These will include (but are not limited to) instructions to:
Keep all guards in place when the machine is in operation;
Permit no riders on equipment;
Stop engine, disconnect the power source, and wait for all machine movement to stop before servicing,
adjusting, cleaning, or unclogging the equipment, except where the machine must be running to be properly
serviced or maintained, in which case the employer shall instruct employees as to all steps and procedures
which are necessary to safely service or maintain equipment.
Make sure no one is within 300 feet of machinery before starting the engine, engaging power, or operating
the machine.
EMPLOYEE TRACTOR OPERATING INSTRUCTIONS:
1. Securely fasten your seat belt if the tractor has a ROPS.
2. Where possible, avoid operating the tractor near ditches, embankments, and holes.
3. Reduce speed when turning, crossing slopes, and on rough, slick, or muddy surfaces.
4. Stay off slopes too steep for safe operation.
5. Watch where you are going, especially at row ends, on roads, and around trees.
6. Do not permit others to ride.
7. Operate the tractor smoothly - no jerky turns, starts, or stops.
8. Hitch only to the drawbar and hitch points recommended by tractor manufacturers.
9. When tractor is stopped, set brakes securely and use park lock if available.
CHILD LABOR UNDER 16 YEARS OLD
Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility
to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment
Standard Administration, Wage & Home Division, Child Labor Bulletin #102).
SAFETY INFORMATION
3.8 SIGN-OFF FORM
Ironcraft follows the general Safety Standards specied by the Farm Equipment Manufacturers
Association (FEMA), and the American National Standards Institute (ANSI). Anyone who will be
using and/or maintaining the hydraulic reservoir system must read and clearly understand ALL
safety, operation and maintenance information presented in this manual.
Do not use or allow anyone else to use this reservoir system until all information has been reviewed.
Annually review this manual before the season start-up.
Make periodic reviews of SAFETY and OPERATION of the reservoir system a standard practice. An
untrained operator is not qualied to use this unit.
This sign-off sheet at the end of this manual is provided for your record keeping to show that all
personnel who will be working with the equipment have read and understand the information in
this Operator’s Manual and Parts Book and have been instructed in the operation of the equipment.
3.9 OPERATION SAFETY
Refer to the Operation section for safety recommendations related to using the reservoir system. All
applicable safety recommendations in other sections should also be followed.
3.10 TRANSPORTING SAFETY
Refer to the Transporting section for safety recommendations related to transporting the reservoir
system. All applicable safety recommendations in other sections should also be followed.
3.11 STORAGE SAFETY
Refer to the Storage section for safety recommendations related to storing the reservoir system. All
applicable safety recommendations in other sections should also be followed.
3.12 MAINTENANCE SAFETY
Refer to the Service and Maintenance section for safety recommendations related to maintaining the
reservoir system. All applicable safety recommendations in other sections should also be followed.
SAFETY INFORMATION

Ironcraftusa.com16 Ironcraftusa.com17
SAFETY SIGNS AND
INSTRUCTIONAL LABELS
4.1 GENERAL INFORMATION
The types of safety signs (hazard labels) and instructional labels, along with their locations on
the equipment, are shown in the following illustrations. Good safety practices require that you
familiarize yourself with the various safety signs, the type of warning, and the area or particular
operation related to that area that requires your SAFETY AWARENESS.
THINK SAFETY! WORK SAFELY!
Pay close attention to the safety signs and instructional labels attached to the tractor and the
reservoir system. Duplicate safety signs, which are attached to the reservoir system, can also be
found in this section. If the hydraulic reservoir system is missing a label or one is unreadable,
replace the label before using the unit.
AR N I SAFETY SIGNS
Replace any missing or hard-to-read safety signs or instructional labels. Use care when washing or
cleaning the reservoir system.
4.2 HOW TO INSTALL REPLACEMENT SAFETY SIGNS
NOTICE
Small air pockets can be pierced with a pin and smoothed out using the piece of
backing paper.
NOTICE
Do not install the signs if the temperature is below 50°F (10°C).
1. Clean and dry the installation area.
2. Determine the exact position before you remove the backing paper.
3. Remove the backing paper.
4. Align the sign over the specied area and carefully press the sign to the part/frame.
SAFETY SIGNS AND INSTRUCTION LABELS
• Keep safety signs or instructional labels clean and legible at all times.
Use a clean, damp cloth to clean safety decals.
• Replace any missing or hard-to-read safety signs or instructional labels.
• Use care when washing or cleaning the equipment not to remove or damage the
labels. When using a pressure washer to clean the unit, avoid spraying too close
to decals; high-pressure water can enter through very small scratches or under
edges of decals causing them to peel or come off.
• Locations for the labels and replacement part numbers are shown in this section.
• Replacement parts must have replacement labels attached during installation
and/or before the reservoir system is used.
6. Labels are available from your authorized dealer at no charge.
Safety Instructions
SAFETY SIGNS AND INSTRUCTION LABELS

Ironcraftusa.com18 Ironcraftusa.com19
1.
4.3 SAFETY SIGNS
The safety decals axed to this machine are to keep you safe. DO NOT ignore these decals. Read and
understand each decal’s safety message. Follow these Safety Decal Instructions:
2.
3.
7. 8.
5.
6.
2.3 Safety Decals
11
The safety decals axed to this machine are in place to keep you safe. DO NOT
ignore these decals. Read and understand each decal’s safety message. The
following safety decals are axed to this machine:
11
21
31
41
SCAN
TO VIEW
OWNER’S
MANUAL
XBCLFMFMAN01
X-TREME
BRUSH CUTTER
4.
Hydraulic Reservoir System 16 Trailblazer Attachments, LLC
423-405-5150 April 2019
4.3 Safety Signs
1
2
3
6
5
4
1
2
4
3
5
6
Hydraulic Reservoir System 16 Trailblazer Attachments, LLC
423-405-5150 April 2019
4.3 Safety Signs
1
2
3
6
5
4
1
2
4
3
5
6
Hydraulic Reservoir System 16 Trailblazer Attachments, LLC
423-405-5150 April 2019
4.3 Safety Signs
1
2
3
6
5
4
1
2
4
3
5
6
Hydraulic Reservoir System 16 Trailblazer Attachments, LLC
423-405-5150 April 2019
4.3 Safety Signs
1
2
3
6
5
4
1
2
4
3
5
6
Hydraulic Reservoir System 16 Trailblazer Attachments, LLC
423-405-5150 April 2019
4.3 Safety Signs
1
2
3
6
5
4
1
2
4
3
5
6
Hydraulic Reservoir System 16 Trailblazer Attachments, LLC
423-405-5150 April 2019
4.3 Safety Signs
1
2
3
6
5
4
1
2
4
3
5
6
2
REF DESCRIPTION QTY.
1Scan to view manual QR code Sticker (not shown) 1
2Rotating driveline hazard warning label 1
3Made in the USA Note: Non-Safety Decal 1
4Warning no riders 1
5Hydraulic reservoir warning label (not shown) 1
6Use paper or cardboard to check for leaks warning label 1
7Peligro do not operate machine before reading owner’s manual warning label (in spanish) 1
8IronCraft Logo Decal (not shown) Note: Non-Safety Decal 1
SAFETY DECAL LOCATIONS
3
7
6
4
SAFETY SIGNS AND INSTRUCTION LABELSSAFETY SIGNS AND INSTRUCTION LABELS

Ironcraftusa.com20 Ironcraftusa.com21
SAFETY INSTRUCTIONS
The following safety instructions are provided to help prevent injury or limit
equipment damage.
OPERATION
5.1 USER SAFETY TRAINING
WARNING
CRUSH HAZARD
The tractor should be equipped with
a Roll Over Protective Structure
(ROPS) and a seat belt. A crushing
hazard can occur if the driver is
ejected from the seat while the
tractor is in motion. Fasten the seat
belt whenever the tractor is moving.
ROLL AWAY HAZARD
Before leaving the tractor seat,
make sure the engine is stopped,
the transmission is placed in park,
the key is removed, and the parking
brake is set.
The weight of the tractor, plus the
reservoir system if it rolls onto a
person, can cause serious crushing
injury or death.
STAY CLEAR
Cleartheworkareaofallunnecessary
people and obstructions to prevent
personal injury.
TRAIN UNFAMILIAR USERS
It is the Reservoir system owner’s
responsibility to make sure any
person using the unit, especially
if it is loaned or rented, has been
thoroughly trained on its proper
and safe use.
TRAIN ALL NEW USERS
and review instructions annually
with existing users.
PHYSICALLY-ABLE
Be certain only physically-able
persons will use the reservoir
system.
QUALIFIED USERS ONLY
Users who have not read and
understood all operating and safety
instructions are not qualied to
use the reservoir system.
ENTANGLEMENT HAZARD
To avoid serious injury or death,
ensure PTO is off while hooking up
the Hydraulic Reservoir system.
Make sure the safety chain is not in
the area of the PTO
THINK SAFETY
To avoid serious injury or death,
do not use the hydraulic reservoir
system to push or carry objects.
THINK SAFETY
Never remove the hydraulic ll
cap during operation. Hot oil can
escape causing severe burns. Allow
hydraulic system to cool completely
before removing hydraulic oil ll cap.
THINK SAFETY
Ensure hydraulic hoses are properly
routed with no kinks or twists. If
the hydraulic lines become pinched,
kinked, or blocked they can burst
leaking hydraulic uid and could
cause serious injury or death.
OPERATION
UNTRAINED USERS
expose themselves and
bystanders to possible serious
injury or death.
ELDERLY
If the elderly are assisting with the
work, their physical limitations
need to be recognized and
accommodated.
NO CHILDREN
Never allow children to operate
equipment.
OPERATION

Ironcraftusa.com22 Ironcraftusa.com23
5.2 WORK AREA SAFETY
The following safety instructions are provided to help prevent injury or limit equipment damage.
CAUTION
Never operate the unit in darkness or
foggy conditions where you cannot
clearly see at least 300 feet in front
and to the sides of the tractor and
reservoir system.
MAKE SURE
You can clearly see and identify
passersby, steep slopes, ditches, drop-
offs, overhead obstructions, power
lines, debris, and foreign objects. If
you are unable to clearly see these
type of items, stop operating the
hydraulic reservoir system.
CAUTION
Do not operate the reservoir system,
or drive the tractor into material that
is burning, or areas that recently burnt
and may contain hot embers. Burning
material, sparks, and coals could be
thrown from the reservoir system to
areas of vegetation that might ignite.
CARRY A FIRE EXTINGUISHER
on the tractor at all times to extinguish
possible res encountered.
DO NOT
operate the reservoir system on a
tractor with an under-frame exhaust.
RAISE THE UNIT
Before turning, slightly raise the unit
off the ground.
CAUTION
After the pump is hydraulically
disengaged, the motor can free-wheel
for several minutes. Stay clear of the
shaft until it comes to complete stop.
STAY ALERT
Watch for trees, low hanging limbs,
power lines, and other overhead
obstacles as well as solid ground
objects.
OPERATION
5.3 TRACTOR REQUIREMENTS
WARNING
TRACTOR OWNER/OPERATOR MANUAL
Always refer to the tractor owner’s manual to ensure compatibility and
maximum safety.
Operating the reservoir system with a tractor that does not meet the following requirements may
cause tractor or reservoir system damage and be a potential danger to the operator and passersby.
REQUIREMENTS
The tractor used to operate the reservoir system must have the power capacity to lift and move the unit.
Minimum 15 HP required to run the Hydraulic Reservoir System.
NOTICE
Some tractors are available with multispeed PTO. Ensure your tractor’s PTO is set to
540 RPM to prevent damage to the implement.
CAUTION
Do not operate the Hydraulic Reservoir System while it is unhooked from the tractor’s
3-point hitch. This unit could become unstable if not properly attached to a tractor
during operation
Always review the “controls” section of the tractor operator’s manual to be familiar with the
location, settings, and function of the tractor controls. Be familiar with all controls before using
this equipment.
• Approved Roll-Over Protective Structure (ROPS) or ROPS cab and seat belt.
• Tractor Safety Devices; Slow Moving Vehicle (SMV) emblem, lighting.
OPERATION

Ironcraftusa.com24 Ironcraftusa.com25
5.4 ATTACHING TO TRACTOR
Use caution when connecting the reservoir system to the tractor. The reservoir system should be
securely resting at ground level or setting on blocks. Keep hands and feet from under the unit and
clear of pinch points between the tractor hitch arms and reservoir system hitch pins.
WARNING
CRUSH HAZARD
Crush hazard between tractor and reservoir system. Do not allow anyone to stand
between the tractor and implement during hook-up operations.
1. Slowly back the tractor to the Hydraulic Reservoir
System and align the lower lift arm hitch holes with
the lug holes on the reservoir using the tractor’s
3-point hydraulic controls.
2. Engage the tractor’s parking brake and shut the tractor
engine off. Remove the key before dismounting from
the tractor.
3. With the lower hitch arms on the tractor aligned and
positioned between the lug holes on the reservoir,
insert the lower 3-point hitch pins through the lug holes
on the reservoir. Secure the pins with lynch pins.
4. Connect top center link on the tractor to the top center
link mounting holes on the reservoir system using the
top link pin and hairpin cotter.
5. Connect the line from the pressure relief valve to the
implement. This is the pressure line. See 5.4A at right.
6. Slide the spline bore of the hydraulic pump onto the
tractor PTO shaft.
5.4A REMOVE PLUG AND RUN LINE
TO IMPLEMENT
Hydraulic Reservoir System 19 Trailblazer Attachments, LLC
423-405-5150 April 2019
5. Connect the line from
the pressure relief valve
to the implement. This is
the pressure line.
6. Slide the spline bore
of the hydraulic pump
onto the tractor PTO
shaft.
7. Wrap chain around a
non-moving stable
component to the left of
the bar on the pump.
Ensure the angle of the
chain torque bar is at
approx. 90° as shown.
DO NOT attach the
chain to hydraulic
hoses.
8. Hook the clip in one of
the chain links to keep
the chain from coming
loose.
9. Check the chain, clip,
eye bolt, and torque bar
to make sure they are
secured and in place.
Tighten any bolts or nuts
and adjust the chain if
they are loose.
10. Connect the
return side from the
implement to the “T”
behind the pressure
relief valve at the
reservoir.
11. Return to the
tractor and slowly
operate the rear
hydraulic lift up and
down to check for
clearance. Ensure the drawbar and
tires do not interfere. Move the
drawbar if there is clearance issues.
Raise the Reservoir System to 3-4
inches off the ground.
12. Place a level from the left side to the right side
of the reservoir tank. Manually adjust the
lower lift arms to level the Hydraulic Reservoir
System.
13. Place the level from the front to the rear of the
hydraulic tank. Adjust the length of the top
center link to level the reservoir.
The hose MUST be 5/8 inch diameter. DO NOT
use smaller or larger diameter hoses.
5.5 Fill Hydraulic Reservoir
This unit is shipped without hydraulic fluid.
1. Make sure the unit is setting level and setting stable
on a hard surface. Ensure all fittings and drain plug
are screwed in tight.
2. Clean off all dirt and debris from around the fill cap.
3. Remove the fill cap and add 20 gallons of hydraulic
fluid to the empty hydraulic reservoir. Do not let any
dust or debris contaminate the fluid.
4. Ensure the hydraulic fluid is between low and high
in the sight glass. Replace filler cap.
Remove cap
and run line
from implement
to “T”.
Remove plug and run
line to implement
7. Wrap chain around a non-moving stable component to the left of the bar on the pump. Ensure the
angle of the chain torque bar is at approx. 90° as shown. See 5.4B below.
5.4C REMOVE CAP AND RUN
LINE FROM IMPLENT TO "T".
5.4B CHAIN TORQUE BAR IS
AT APPROX. 90°
8. Hook the clip in one of the chain links to keep the chain from
coming loose.
9. Check the chain, clip, eye bolt, and torque bar to make sure they
are secured and in place. Tighten any bolts or nuts and adjust
the chain if they are loose.
10. Connect the return side from the implement to the “T” behind
the pressure relief valve at the reservoir. See 5.4C at right.
11. Return to the tractor and slowly operate the rear hydraulic lift
up and down to check for clearance. Ensure the drawbar and
tires do not interfere. Move the drawbar if there is clearance
issues. Raise the Reservoir System to 3-4 inches off the ground.
12. Place a level from the left side to the right side of the reservoir
tank. Manually adjust the lower lift arms to level the Hydraulic
Reservoir System.
13. Place the level from the front to the rear of the hydraulic tank
Adjust the length of the top center link to level the reservoir.
NOTICE
DO NOT attach the chain to hydraulic hoses.
NOTICE
The hose MUST be 5/8 inch diameter. DO NOT use smaller or larger diameter hoses.
OPERATION OPERATION

Ironcraftusa.com26 Ironcraftusa.com27
1. Park tractor on a hard level surface. Lower 3-Point arms down until the unit is supported by
the ground.
2. Unhook the safety chain, and remove the pump from the PTO shaft. Do not place the pump on the
ground. Set the unit on a board or block to prolong life of the pump.
3. Unhook the return side from the “T” and coil on implement. See 5.6A below.
4. Unhook hydraulic hoses from the pressure side of the pressure relief valve and coil on implement.
See 5.6b below.
5. Unhook the 3point hitch from the tractor. Install the hitch pins, lynch pins, and cotters in the
reservoir system for storage
6. Check to make sure the unit, hoses, and area is clear and won’t become snagged by the tractor as
it moves forward. Move the tractor away from the system.
5.5 FILL HYDRAULIC RESERVOIR
This unit is shipped without hydraulic uid.
5.6 DETACHING FROM TRACTOR
5.6A REMOVE RETURN SIDE OF
HOSE FROM THIS PORT.
1. Make sure the unit is setting level and setting stable on a hard surface. Ensure all ttings and
drain plug are screwed in tight.
2. Clean off all dirt and debris from around the ll cap.
3. Remove the ll cap and add 20 gallons of hydraulic
uid to the empty hydraulic reservoir. Do not let any
dust or debris contaminate the uid.
4. Ensure the hydraulic uid is between low and high in
the sight glass. Replace ller cap.
5.6B REMOVE LINE TO
IMPLEMENT
5.7 RESERVOIR CHECKLIST
Ecient and safe operation of the reservoir system requires that every user read and understand the
operational instructions and all related safety instructions outlined in this manual. This Initial Setup
Checklist is provided for the user/ owner. It is important for both personal safety and to maintain the
mechanical condition of the unit that this checklist is followed.
Although there are no operational restrictions on the reservoir system when used for the rst time,
it is recommended that the following mechanical items be checked:
AFTER 1/2 HOUR OF OPERATION:
Tighten all fasteners if necessary, and check the oil level in the reservoir.
AFTER 10 HOURS OF OPERATION:
Go to the normal servicing and maintenance schedule, as dened in the Maintenance Section.
BEFORE EACH USE OF THE RESERVOIR SYSTEM,
the following areas should be checked.
RESERVOIR CHECKLIST BEFORE EACH USE
Initially, retighten the bolts, nuts, and clamps as well as checking for leaks and uid
level after 15 minutes of initial use and again at 30 minutes. Recheck again before
the next use.
Make sure the system is positively attached to the tractor.
Use only an appropriately sized tractor. Refer to “5.3 Tractor Requirements” on pg. 24.
Make sure the hydraulic hose is properly attached to the tractor.
Make sure all safety shields and guards are properly installed.
Inspect the overall reservoir unit for potential problems or damage. Do not use the
reservoir unit if it needs repairs of any type.
OPERATION OPERATION

Ironcraftusa.com28 Ironcraftusa.com29
TRANSPORTING
6.1 TRANSPORTING SAFETY (ROAD)
TRANSPORTING
SAFETY INSTRUCTIONS
The following safety instructions are provided to help prevent injury or limit
equipment damage.
WARNING
The following safety instructions can and will result in serious injury and possibly
even death if they are not understood and followed.
TRACTOR OWNER/
OPERATOR MANUAL
Always refer to the tractor
owner’s manual to determine its
compatibility and maximum safety.
OPERATING THE TRACTOR
Before attaching the reservoir
system to the tractor, be familiar
with its controls and how to stop it
quickly in the event of an emergency.
Read and understand this manual
and the one provided with your
tractor before transporting the unit.
FALL AND CRUSH HAZARD
Do not allow riders on the reservoir
system or tractor.
MAXIMUM TRANSPORTING
SPEED
Do not exceed 20 MPH when
transporting the reservoir system.
Slow down for corners and rough
terrain.
DRIVE SAFELY
Be a safe and courteous driver.
Anticipate what other drivers will
do and drive accordingly.
ALLOW EXTRA DISTANCE
Apply brakes early. Leave extra
distance between your vehicle
and the one(s) ahead to provide
adequate stopping space. Extra
distance will be required to stop
the vehicle.
CLEAR VISION
Remove all objects from the area
that would prevent clear vision of
the complete work area or would
present an obstacle when moving
the reservoir system.
HITCH ATTACHMENT
Be sure the reservoir system is
securely attached to the tractor
and in good operating condition
before using.
VISIBILITY
Clean reectors, SMV or SIS sign, and
lights before towing. Make sure all
the lights and reectors required by
highway and transport authorities
are in place and can be seen clearly
by all overtaking and oncoming
trac.
REGULATIONS
Make sure all local, state, and
federal regulations, regarding the
transport of equipment on public
roads and highways, are met. Check
with the local authorities regarding
transporting the reservoir system
on public roads. Obey all applicable
laws and regulations.
ROLLOVER PROTECTION
The tractor should be equipped with
a Roll Over Protective Structure
(ROPS) and a seat belt.
WORKING TAILLIGHTS
Make sure lights on the tractor are
working properly.
ADDITIONAL LIGHTING
For reservoir systems without
lights, install additional lights
on the rear of the tractor to
safeguard against rear-end
collisions. Daybreak and dusk are
particularly dangerous and rear
pilot vehicles are recommended.
Reservoir systems without lights
should be transported on public
roads only during daylight hours.
HAZARD FLASHERS
Use hazard ashers on the
tractor when transporting unless
prohibited by law.
RIGHT-OF-WAY
When traveling below the posted
speed limit, keep to the right and
yield the right-of-way to allow
faster trac to pass.
TRANSPORTING

Ironcraftusa.com30 Ironcraftusa.com31STORAGESTORAGE
STORAGE
7.1 STORAGE SAFETY
At the end of the season, the reservoir system should be thoroughly inspected and prepared for
storage. Repair or replace any worn or damaged components to prevent any unnecessary downtime
at the beginning of the next season.
CAUTION
The following safety instructions are provided to help prevent potential injury.
Not following these instructions may lead to injury.
PERSONAL INJURY HAZARD
Store the reservoir system in an area away from human activity. To prevent the
possibility of serious injury, do not permit children to play on or around the stored unit.
CRUSH HAZARD
Always set the reservoir system on safety stands or on blocks for storage.
NOTICE
To prevent damage to the reservoir system, store it in a dry, level area.
7.2 PLACING IN STORAGE
1. Remove all entangled vegetation.
2. Thoroughly wash the reservoir system with a pressure washer or water hose to remove all grease,
dirt, mud, or debris.
3. Select an area that is dry, level, and free of debris (inside a building is ideal). Move the reservoir
system to its storage area.
4. Replace all damaged or missing decals.
5. Follow all detaching from tractor instructions when disconnecting tractor from the reservoir system.
6. Touch up all paint nicks and scratches to prevent rusting.
7.3 REMOVING FROM STORAGE
When removing the reservoir system from storage, follow this procedure:
1. Attach the reservoir system to the tractor 3 point hitch.
2. Raise the unit up off the blocks.
3. Before placing the reservoir system back into service, replace any worn or defective parts and
perform the Pre-Operation Checklist.

Ironcraftusa.com32 Ironcraftusa.com33
SERVICE AND MAINTENANCE
8.1 MAINTENANCE SAFETY
WARNING
Failure to comply with the following safety instructions can and will result in serious
injury and possibly even death.
WARNING
Failure to comply with the following safety instructions can and will result in serious
injury and possibly even death.
PERSONAL PROTECTION
EQUIPMENT
Wear close tting and belted clothing
to avoid getting caught in moving
parts. Wear personal protection
equipment (PPE), which may include
hard hat, safety glasses, safety shoes,
gloves, etc. appropriate for the work
site and working conditions.
DAMAGED PARTS HAZARD
Do not use the reservoir system if
any parts are damaged. If the unit
is believed to have a defect which
could cause it to work improperly,
immediately stop using it and remedy
the problem before continuing.
NO UNAUTHORIZED
MODIFICATIONS
Do not modify the reservoir system
or safety devices. Do not weld on
the unit.
Unauthorized modications may
impair its function and safety and will
void the warranty.
If the reservoir system has been
altered in any way from the original
design, the manufacturer does not
accept any liability for injury or
warranty.
CRUSH HAZARD
Always set the reservoir system on
safety stands or on the ground when
performing maintenance.
GOOD WORKING CONDITION
Keep all parts in good condition
and properly installed. Fix damage
immediately. Replace worn or
broken parts.
REPLACEMENT PARTS
If replacement parts are necessary,
genuine factory replacement parts
must be used to restore the unit to its
original specications. Trailblazer
will not accept responsibility for
damages as a result of the use of
unapproved parts.
SAFETY SHIELDS
AND DEVICES
When completing a maintenance or
service function, make sure all safety
shields and devices are installed
before placing the reservoir system
in service.
HAND SAFETY
Never check for leaks with your hand. Leaks can be located by holding a piece of
cardboard or wood (at least 2 feet long) with your hand at one end and passing the
other end over the suspected area (wear eye protection). Look for discoloration of
the cardboard or wood. Hydraulic uid escaping through a pinhole sized opening
can burn or puncture skin, resulting in wounds that could cause blood poisoning,
infection, disability, gangrene, amputation, or death.
If injured by escaping uid, no matter how small the wound is, see a doctor at once.
A typical injection may be a small wound that does not look serious. However, severe
infection or reaction can result if proper medical treatment is not administered
immediately by a doctor who is familiar with injection injuries.
SAFETY INSTRUCTIONS
The following safety instructions are provided to help prevent injury or limit
equipment damage.
SAFETY EQUIPMENT
A re extinguisher and rst aid
kit should be readily accessible
while performing maintenance
on this equipment.
CLEAN WORK AREA
Do not leave tools lying around
the work area. Follow good shop
practices. Keep service area clean
and dry. Be sure electrical outlets
and tools are properly grounded.
Use adequate light.
USE THE RIGHT TOOLS
Use the correct tools, jacks, hoists
or other tools that have the
capacity for the job.
PROPER SUPPORT
Use certied safety stands rated
to support the load when working
beneath the reservoir system, or
performing repairs, service, or
maintenance.
Before working underneath the
reservoir system place it on a
minimum of four jack stands, with
a load rating of at least 1000 lbs.
each. Make sure the jack stands
are stable and the reservoir
system is approximately level.
Test the stability of the unit before
working underneath.
Ifthereservoirsystemisattachedto
the tractor, set the brakes, remove
the key, chock the tractor wheels,
and block the reservoir system
before working underneath.
SERVICE AND MAINTENANCESERVICE AND MAINTENANCE

Ironcraftusa.com34 Ironcraftusa.com35SERVICE AND MAINTENANCE
8.2 HYDRAULIC FLUID MAINTENANCE
One of the most important items to prevent problems is ensuring that the hydraulic oil reservoir is
free of dirt and other containments.
8.2.1 CHECK FLUID LEVEL
Check the uid level every 8 hours of operation or if a spill or leak has occurred.
NOTICE
DO NOT attempt to add more hydraulic uid during operation to extend the
Hydraulic capacity.
1. Level Hydraulic Reservoir System.
2. Clean dirt and containments around the ll cap.
3. Remove the ller cap.
4. Add Hydraulic Fluid to the reservoir until the uid reaches between the low and high in the sight glass.
5. Put the ller cap back on.
8.2.2 REPLACE FILTER ELEMENT
Replace the lter element after every 75 hours of operation or if contamination occurs.
1.Place a drip pan under the lter to catch spilled hydraulic uid
2. Unscrew lter element and drain the hydraulic uid from the lter.
3. Clean the lter head
4. Replace oil lter with a conventional 10-micron lter and O-ring. Coat O-ring with clean hydraulic uid.
5. Hand tighten lter. Tighten by turning lter an additional 7/8 of a turn.
8.2.3 CHANGE HYDRAULIC FLUID
Change hydraulic uid every 150 operating hours or every 2 years of service, whichever comes rst.
1. Unbolt reservoir and slide forward.
2. Place a container with the ability to hold 20 gallons under the drain plug.
3. Remove the drain plug and ller cap.
4. Allow the hydraulic uid to drain from the unit completely, and then replace the drain plug.
5. Slide Reservoir back and bolt reservoir back in place.
6. Fill the reservoir with 20 gallons of hydraulic uid and replace the ll cap.

Ironcraftusa.com36 Ironcraftusa.com37SERVICE AND MAINTENANCE
8.3 SERVICE RECORD
The period recommended is based on normal operating conditions. Severe or unusual conditions
may require more frequent lubrication or oil changes.
Copy this page to continue record.
MAINTENANCE TASK
HOURS
SERVICED BY
EVERY 8 HOURS
Make sure fasteners and
clamps are properly
tightened.
Make sure all retainer clips
and cotter pins are in place.
Check Fluid Level, and check
for leaks
Inspect labels and hoses for
damage
EVERY 75 HOURS
Replace Filter Element
EVERY 150 HOURS
Change Hydraulic Fluid
Check unit, motor, and
hoses for damage.
Wash the reservoir system.
Fill in any nicks in the paint
8.4 WELDING REPAIRS
Before performing any type of welding repair to the reservoir system, contact Ironcraft for approval.
Repair welding must be done with care and with procedures that may be beyond the capabilities of
the ordinary welder.
WARNING
PERSONAL INJURY HAZARD
Repairs or modications to the reservoir system can result in serious injury or death
should these repairs fail.